Moore Industries IPT2 User Manual

July 2016 170-730-00G
(I/P) Transmitter
2
IPT
Current-to-Pressure
(I/P) Transmitter
2
IPT
All product names are registered trademarks of their respective companies.

Table of Contents

Introduction ........................................................................................................ 3
The IPT
2 ............................................................................................................. 3
Specifi cations .................................................................................................... 3
Ordering Information ......................................................................................... 4
Instrument Air and Filtration Information ....................................................... 5
Application Information .....................................................................................
Calibration .......................................................................................................... 7
Adjustments .........................................................................................................................7
Calibration Equipment ..........................................................................................................7
Test Jacks ............................................................................................................................8
Calibration Setup..................................................................................................................8
Calibration Procedure ..........................................................................................................8
Installation ...........................................................................................................9
Mounting ..............................................................................................................................9
Installation in Hazardous Locations
Electrical Connections........................................................................................................10
...................................................................... 10
6
Pneumatic Connections .....................................................................................................11
Operation .......................................................................................................... 12
Maintenance ..................................................................................................... 12
Troubleshooting .............................................................................................. 12
IPT
2

Introduction

This is the users’ manual for Moore Industries’ advanced current-to-pressure transmitter, the IPT2. It contains all of the information needed to confi gure, install, operate, and maintain the IPT2.
The following guidelines are used in this manual:
WARNING - Hazardous procedure or condition that could injure the operator.
Caution - Hazardous procedure or condition that could damage or destroy the unit.
Note - Information that is helpful for a procedure, condition, or operation of the unit.
The IPT
The IPT2 is a compact, closed-loop, 2-wire current-to­pressure transmitter that converts a standard process current signal to a pneumatic output. In its compact aluminum housing, the IPT mounting rails or onto a Moore Industries RIR or SIR. Because of the low dynamic mass of the transducer element, the unit can be mounted in any position and is also insensitive to shock and vibration.
Individual IPT section and an interlocking pneumatic mounting
2
2
snaps onto standard
2
s consist of two parts: the transmitter
block, which snaps onto a rail. Units that are ordered without a mounting block will clip onto an RIR or SIR, which supplies air to each unit using only one pneumatic supply pipe. Both mounting blocks and supply headers contain self-sealing valves. Therefore, the IPT
2
can be removed and replaced without disturbing the pneumatic connections or causing accidental venting of the supply or output air.
Operation can be monitored or calibration performed by using the electrical input and optional pneumatic output test jacks. A red LED display, which indicates the presence of an electrical input signal, is also standard.
Table 1 contains the IPT
2
equipment specifi cations, including inputs, outputs, power requirements, and performance characteristics.
Model Number. The IPT
2
model number describes the equipment type, functional characteristics, operating parameters, any options ordered, and unit housing. If all other documentation is missing, this number is used to identify equipment characteristics. The model number for the IPT
2
is located on a label
on the side of the unit.
Serial Number. Moore Industries maintains a complete history on every unit it sells and services. This information is keyed to the serial number. When service information is required on the IPT
2
, it is necessary to provide the factory with this number. The serial number is located on the side of the unit.
Specifi cations
Performance
Specifi cations subject to change without notice.
Accuracy: <±0.25% of span including the combined eff ect of linearity, hysteresis, and repeatability (between 0.5 and 3psi output, error will not exceed ±1.0% of span) Stability: Not to degrade from stated accuracy for six months Step Response: <0.2 sec­onds into 100 M.L. load (6 cubic inches) at 90% output span Supply Pressure Eff ect: Negligible from 20-40psig, steady pressure Air Consumption:
0.08 SCFM, typical (0.18 kg/hr) Air Capacity: Minimum 2.0 SCFM Air Supply: Instrument air only, 20-40psig. (Must be 5 psig greater than maximum output)
Performance
(Continued)
Ambient
Conditions
Adjustments Connections
Voltage Drop:
7.5V, maximum (5V maxi­mum without LED) Mounting Position Eff ect: Negligible, unit can be mounted in any position Shock and Vibration Eff ect:
0.25%/G or better over 5-15Hz; meets SAMA PMC
31.3
Operating & Storage Range:
-40°C to +80°C
-40°F to +176°F Ambient Temperature Eff ect: <±0.025% of span/°C, max from 0°C to 50°C; <±0.1% of span/°C, max. RFI/EMI Eff ect: <±0.1% of span change at 50V/m @ 20-1000MHz.
Zero & Span: Screw adjusts zero or span by ±10% mini­mum, non-interactive
The Interface Solution Experts 3
Adjustments Connections
(Continued)
Indicators
Weight
Electrical:
Removable front-mounted terminal blocks, 22-14 AWG Pneumatic: 1/8-inch NPT female for both supply air and output air on units with optional mounting block. Pneumatic Test Jacks: Monitors output pressure during calibration Current Test Jacks: Input current test jacks (labeled +T, –T) for calibration; accepts 2mm (0.08 in) dia x 13mm (.50 in) long phone tip plugs (handles should be less than 8mm (0.32 in) in diameter)
LED: Red light-emitting diode indicates presence and intensity of electrical input signal.
438g (15.6 oz)
2
IPT

Ordering Information

Unit
IPT2
DIN-Style Current-to­Pressure Transmitter
Input
4-20MA 4-12MA 12-20MA into 375Ω maximum (250Ω maximum for units without LED)
Custom ranges also available.
Output*
0-20PSIG 1-17PSIG 3-15PSIG 3-16.6PSIG 3-18PSIG 3-27PSIG 6-30PSIG .2-1BAR 20-100KPA .2-1KGCM2 .02-.10MPA
Reverse Output:
20-0PSIG 17-1PSIG 15-3PSIG
16.6-3PSIG 18-3PSIG 27-3PSIG 30-6PSIG 1-.2BAR 100-20KPA 1-.2KGCM2 .10-.02MPA
*The unit’s output must match the supply pressure to its right. **Supply Pressure must be at least 5psi (0.3 Bar) higher than output pressure. (40psi max)
Supply Pressure**
25PSI 25PSI 20PSI 25PSI 25PSI 35PSI 35PSI
1.4BAR 140KPA
1.4KGCM2 .14MPA
25PSI 25PSI 20PSI 25PSI 25PSI 35PSI 35PSI
1.4BAR 140KPA
1.4KGCM2 .14MPA
**Access Designation (Required Selection):
–FA1 –FA2 –FA3 –FA4 –FA5 –FA6 –FA7 (Required for WTI Housing) –FA8 (Required for WTI Housing) –FA9 –FA10 –FA11 –FA12
**See Table 1 for more information
When ordering, specify: Unit / Input / Output / Supply Pressure / Options [Housing] Model number example: IPT2 / 4-20MA / 3-15PSIG / 20PSI / –FA1 [DIN]
Options
Housing
DIN Aluminum, DIN-style housing assembly. WTI Rain-proof as defi ned by NEMA 3R (–FA7 or –FA8 required) WTIP Rain-proof as defi ned by NEMA 3R with plate and u-bolts for 2” pipe mounting
Table 1. Description of access designation options. (See Figure 4)
LED & Current
Option
–FA1 –FA2 –FA3 –FA4 –FA5 –FA6 –FA7 –FA8
–FA9 –FA10 –FA11 –FA12
Reverse output: The high-performance line of I/P
Test Jacks
Yes Yes Yes
Yes None None
Yes
Yes None None None None
Electrical Input
Location
Front Front Front Front Front Front Front Front Front Front Front Front
Pneumatic Output
Supply Location
Bottom
Rear
Bottom
Rear
Bottom
Rear No mounting block No mounting block No mounting block No mounting block
Bottom
Rear
transmitters utilizes an internal feedback loop to ensure accurate operation. The feedback loop consists of an internal pressure transducer that samples the unit’s output pressure and compares it to the input signal. This allows the unit’s output to track the input signal. Other I/P transmitters, such as our original IPT, IPH and IPX models, rely solely on mechanical positioning. This is what makes the IPT
2
, IPH2 and IPX2
Pneumatic Test
Jack Location
None None Front Front None None None Front None Front Front Front
highly desirable. Since the feedback loop requires power to operate, when there is no input power to the unit, the pneumatic output will be shut off . Units that use mechanical positioning only, will typically still have a pneumatic output (18 PSIG typically) when power is removed. This is not an issue except for those users that rely on this elevated output (18PSIG) to maintain a valve’s position upon the unexpected loss of input signal (4-20mA). In such cases, the IPT2, reacts diff erently by shutting off the pneumatic output.
4 The Interface Solution Experts
Loading...
+ 9 hidden pages