Moore Industries HIM User Manual

Demand Moore Reliability
No. 224-778-00G
November 2018
HIM
SYI
User’s Manual
All product names are registered trademarks of their respective companies.
Demand Moore Reliability
Customer Support
Moore Industries is recognized as the industry leader in delivering top quality to its customers in products and services. We perform a sequence of stringent quality assurance checks on every unit we ship. If any
Moore Industries product fails to perform up to rated specications, call us for help. Our highly skilled sta󰀨 of trained technicians and engineers pride themselves on their ability to provide timely, accurate, and practical answers to your process instrumentation questions. Our headquarters and other facilities phone numbers
are listed below.
There are several pieces of information that can be gathered before you call the factory that will help our
sta󰀨 get the answers you need in the shortest time possible. For fastest service, gather the complete model
and serial number(s) of the problem unit(s) and the job number of the original sale.
Locations
World Headquarters Europe Australia
16650 Schoenborn Street
North Hills, California 91343-6196, U.S.A.
Tel: (818) 894-7111
Fax: (818) 891-2816
E-mail: info@miinet.com
TOLL FREE: 1-800-999-2900
www.miinet.com
China
Room 402, No. 57, Lane 651, Xipu Road, Xinqiao Town, Songjiang District, Shanghai, 201612, P. R. China Tel: 86-21 62491499 Fax: 86-21 62490635
E-mail: sales@mooreind.sh.cn
www.miinet.com/cn
1 Lloyds Court, Manor Royal, Crawley W. Sussex RH10-9QU
United Kingdom
Tel: 01293 514488 Fax: 01293 536852 FREE PHONE: 0800 525107
sales@mooreind.com
www.miinet.com/uk
Guido Gezellestraat 106
BE-2630 Aartselaar
Belgium
Tel: 03/448.10.18
Fax: 03/440.17.97
info@mooreind.be
Dutch: www.miinet.com/dbe French: www.miinet.com/fbe
Burg Meslaan 98
4003 CD Tiel
The Netherlands
Tel: (0)344-617971
Fax: (0)344-615920
sales@mooreind.nl
www.miinet.com/nl
Sydney, NSW 3/1 Resolution Drive Caringbah, New South Wales 2229
Australia
Tel: (02) 8536-7200 Fax: (02) 9525-7296
sales@mooreind.com.au
www.miinet.com/au
Perth, WA 6/46 Angove Street North Perth, Western Australia 6006
Australia
Tel: (08) 9228-4435 Fax: (08) 9228-4436
sales@mooreind.com.au
www.miinet.com/au
www.miinet.com
2
www.miinet.com
Moore Industries-International, Inc.
Table of Contents
Introduction ........................................................................................................ 5
About this Manual ................................................................................................................5
The HIM ............................................................................................................... 5
Model and Serial Numbers...................................................................................................5
Inputs ...................................................................................................................................5
Outputs .................................................................................................................................5
Options .................................................................................................................................5
TX Power Supply ..................................................................................................................5
HIM Dimensions ................................................................................................. 6
Specifications .................................................................................................... 7
Configuring the HIM .......................................................................................... 8
Terminal Designations ..........................................................................................................9
Installing the HIM ............................................................................................. 10
Installing the HIM into the Loop ..........................................................................................10
Bench Checking the HIM ...................................................................................................10
PC Configuration Software ............................................................................. 14
HART Tab ...........................................................................................................................15
Display Tab .........................................................................................................................17
Alarms Tab .........................................................................................................................18
Custom Curve Tab ..............................................................................................................20
Analog Outputs Tab ............................................................................................................21
The Interface Solution Experts 3
Scaling Tab .........................................................................................................................23
MODBUS Tab .....................................................................................................................24
Installation ........................................................................................................ 30
Mounting ............................................................................................................................30
Making the Electrical Connections .....................................................................................30
Recommended Ground Wiring Practices ...........................................................................30
CE Conformity ....................................................................................................................30
Power Sourcing Parameters for General Locations, Intrinsically Safe and Non-Incendive/Type
N Applications ....................................................................................................................30
Operation .......................................................................................................... 30
Maintenance .......................................................................................................................30
Customer Service ............................................................................................ 30
Warranty Disclaimer ........................................................................................ 31
4 The Interface Solution Experts
HIM
Smart HART Loop
Interface and Monitor
Introduction
This is the user’s manual for the Moore Industries HIM Smart HART® Loop Interface and Monitor. It contains all of the information needed to configure, install, oper­ate and maintain this instrument.
About this Manual
Pay particular attention wherever you see a “Note”, “Caution” or “WARNING ”.
Note– Information that is helpful for a procedure, con­dition or operation of the unit.
Caution– Hazardous procedure or condition that could damage or destroy the unit.
WARNING– Hazardous procedure or condition that could injure the operator.
The HIM
The HIM allows up to three additional analog process variable measurements from a multivariable transmit­ter or valve with no additional process penetrations. Installed transparently across the 4-20mA instrument loop, the HIM reads the HART digital process data that rides on the loop wires. It converts the digital information for up to three isolated analog (4-20mA) process signals that are readily accepted by in-place control systems, such as a DCS or PLC.
The HIM allows you to leave existing smart HART transmitters and valves in place, yet still take advantage of all the information they have to offer.
Outputs
The HIM can be ordered with the following outputs.
2AO / 3AO
With this output, the HIM comes equipped with either two (2AO) or three (3AO) programmable analog output channels.
MB
Two redundant MODBUS RTU (RS-485) data links are available for use.
MB1AO Provides two redundant MODBUS RTU (RS-485) data links with one analog output channel.
Options
The following options may be ordered with the HIM:
-1PRG / -2PRG
One (-1PRG) or two (-2PRG) user-programma­ble alarm outputs; DPDT relay, 1 form C, rated 5A@250Vac, 50/60Hz, non-inductive (see Table 2 for details). CSA Approved for use in General/Ordinary Locations only.
-FMEDA
Unit comes with Failure Modes, Effects and Diagnostic Analysis (FMEDA) data for evaluating the instrument for suitability of use in a safety-related application.
Model and Serial Numbers
Moore Industries uses the model and serial numbers of our instruments to track information on each unit that we sell and service. If a problem occurs with your HIM, check for a tag affixed to the unit listing these numbers. Supply the Customer Support representative with this information when calling.
Inputs
The HIM accepts a HART digital protocol input directly from a smart HARTmultivariable temperature, pres­sure, level, flow transmitter or from a valve positioner.
-RF Enhanced RFI/EMI protection (see Specifications for details)
TX Power Supply
A transmitter excitation (TX) power supply (regulated
24.0Vdc ±10%@24mA) is standard on the HIM. You may access it externally at the terminals shown in the installation drawings.
The Interface Solution Experts 5
HIM
60.278
DEG C
0
ADDR
65mm
(2.56 in)
103mm
(4.07 in)
134mm
(5.30 in)
4-20mA Representing the
Primary Variable (Mass Flow)
HART Digital Signal Carrying Primary, Second, Tertiary, Quaternary Variable Process Data, and Instrument Diagnostic Information
HIM HART Interface Module
“Breaks Out” Data from
Smart HART Instruments
(HART Primary Master)
Smart HART Multivariable
Mass Flow Transmitter
Flow
Control System
(DCS or PLC)
HART Communicator can
be connected anywhere
along the 4-20mA loop
(HART Secondary Master)
60.278
DEG C
0
ADDR
4-20mA Proportional to 2nd Variable (Process Temperature)
4-20mA Proportional to 3rd Variable (Flow Rate)
4-20mA Proportional to 4th Variable (DP)
High Alarm in Response to 4th Variable (DP)
HART Transmitter Fault Alarm
Smart HART Loop Interface and Monitor
Figure 1. The HIM Accepts a Digital HART Signal and Outputs Both Analog Signals and Alarm Relays
Figure 2. HIM Dimensions
6 The Interface Solution Experts
Specications
HIM
Smart HART Loop
Interface and Monitor
Performance
Input Accuracy: Reects the
accuracy of the HART eld
device Input Impedance: Transmit Mode: 150 ohms; Receive Mode: Less than 5 kohms
ANALOG OUTPUTS Output Accuracy: ±0.015%
of maximum output span (20mA). Includes the combined e󰀨ects of linearity, hysteresis, repeatability and
adjustment resolution) Output Response Time: <120msec, 10-90% Isolation: 500Vrms channel-to-channel isolation;
1000Vrms between case, input, outputs and power terminals, and will withstand
1500Vac dielectric strength test for one minute with no breakdown
Ripple: Less than 10mV
peak-to-peak when measured across a 250 ohm resistor Output Limiting: 130% of
span maximum; 125% of
span typical Output Protection: Transient protection on output Load Capability:
0-20mA, 1100 ohms maximum
Load E󰀨ect: ±0.01% of
span from 0 to maximum load
resistance Line Voltage E󰀨ect: ±0.005% of output span for a 1% change in line voltage
Input Fail Modes: PC programmable to fail high, fail low, hold last, hold last then fail high, or hold last then fail low (congurable hold time,
0-60 seconds)
Output Limits on Input Failure:
0-20mA: Fail Low to 0mA or Fail High to 23.6mA 4-20mA: Fail Low to 3.6mA or Fail High to 23.6mA X-20mA (0<X<4): Fail Low to 90% of XmA or Fail High to
23.6mA
+TX Power Supply: 24.0Vdc ±10%@24mA
Performance
(Continued)
Indicators
ALARM OUTPUTS Digital Response Time:
Dened by HART protocol as 500msec maximum in Normal HART Mode; 333msec maximum in HART
Burst Mode Alarm Response Time:
Digital Response Time + 150msec (Dened as time from the eld instrument’s
reporting a fault until the HIM alarm is tripped)
Alarm Trip Delay:
Programmable from 0-120
seconds
MODBUS OUTPUTS Type: Standard MODBUS
RTU protocol interface over RS-485 (parameters as specied in U.S. Standard EIA-RS485)
Address Range:
Congurable from 1 to 247. Unit will assume a MODBUS
address of 01 by default Baud Rate: Interface
supports the following: 300, 600, 1200, 4800, 9600,
19.2k. MODBUS interface will support even, odd and no parities. Unit will assume
a baud rate of 9600 and no parity by default
Character Format: One start bit, 8 data bits and one
stop bit
Data Format: User­selectable Standard LSW (Least Signicant Word)
or Swapped MSW (Most
Signicant Word). Unit will assume Standard LSW by
default
Transmission Range: Using 24AWG twisted pair wiring, maximum of 2 mi. (3.2km)@ 4800 baud or less; maximum
of 1 mi. (1.6km)@9600 baud;
maximum of 0.5 mi. (0.8km) @19200 baud
Power Consumption:
2-3.5W, nominal;
4.5W@24Vdc maximum
for units using transmitter
excitation to supply loop power a 2-wire instrument
LCD Type: Two-line LCD; Top Row, 10mm (0.4 in) high black digits on a reective background; Bottom Row,
Indicators
(Continued)
Ambient
Conditions
Weight
6mm (0.225 in) high digits on a reective background; two­digit HART address indicator Format: Top row is ve alphanumeric characters,
plus sign and decimal
point; bottom row is ve
alphanumeric characters
Decimal Points: User­selectable for 0, 1, 2 or 3
places after the decimal point or automatically adjusting with a four decimal point maximum
Range: -99999 to 99999 Minimum Display Span:
1.00 Display Update Rate: 100msec LED Type: Dual color red/green indicate:
INPUT LED: Whether
(green) or not (red) the
HART input is connected and
functioning properly
READY LED: Whether
(green) or not (red) the HIM is initialized and operating properly
TRIP 1 and 2 LED: Shows the status of alarm o󰀨 (green)
or alarm on (red)
Operating & Storage Range:
-40°C to +85°C (-40°F to +185°F)
Display Range:
-25°C to +85°C (-13°F to +185°F)
Relay Range:
-25°C to +70°C (-13°F to +158°F)
Relative Humidity:
0-95%, non-condensing
Ambient Temperature
E󰀨ect: ±0.0065% of
span/°C maximum
RFI/EMI Immunity:
STANDARD: 10V/m@80-1000MHz, 1kHz AM, when tested according to IEC61000-4-3 WITH -RF OPTION: 20V/m@80-1000MHz, 1kHz,
when tested according to IEC61000-4-3
Noise Rejection: Common
Mode: 100dB@50/60Hz
567 grams (16 ounces)
The Interface Solution Experts 7
HIM
Smart HART Loop Interface and Monitor
Configuring the HIM
One of the benefits of the HIM is that there are no internal or external controls to adjust or settings to change. All operating parameters are set using the PC Configuration software.
Once these software settings are made, they are downloaded to the monitor in the form of a Configuration File and stored in the unit’s non-volatile memory. You can choose to save a backup copy of the file on your PC hard drive or external media. The HIM communicates with the PC through a proprietary communications cable to the PC’s serial (COM) port.
Begin by installing the PC Configuration Software.
Installing the PC Configuration Software
Refer to Table 2 for the equipment needed.
1. Insert the Moore Industries Interface Solution PC Configuration Software CD into the CD drive of the PC. Access the CD and open the HIM PC Configuration Software folder.
2. Double-click the installation program located in the folder. Follow the prompts to correctly install the program.
Once the Configuration Program is installed on the PC, the unit can be connected either into the loop or to test equipment to simulate input and monitor output. With the PC program, the user can then view and/or change its operating parameters. To begin the process, connect the HIM into the loop (see Installing the HIM
into the Loop) or into a configuration setup (see Bench Checking the HIM).
Default Factory Configuration for HIM
The following are the factory default configuration settings for your HIM unit:
HART: Mode: Normal
HART Address: 0 Number of Retries: 1 Master Mode: Primary Auto Clear Status Bit: DISABLED
Display: Source: PV Decimal Places: AUTO Alarm 1: Field Device Fault Alarm Alarm Conditions: Device Malfunction Alarm 2:
Trip High Alarm Source: PV Trip Point: 50 Dead Band: 0 Delay: 0s Fail Safe
Output 1: Source: PV
Input Range: 0-100 Output Range: 0-20 Fail Mode: Low
Output 2: Source: SV
Input Range: 0-100 Output Range: 0-20 Fail Mode: Low
Output 3: Source: TV
Input Range: 0-100 Output Range: 0-20 Fail Mode: Low
8 The Interface Solution Experts
Table 1. Terminal Designations
HIM
Smart HART Loop
Interface and Monitor
AO2 -I SOURC
AO2 -I SINK
AO1 +I SOURC
AO1 -I SINK
AO1 -I SOURC
OR +I SINK
-IN
+TX
+IN
12378910 11 12
OR +I SINK
AO2 +I SOURC
-IN
+TX
+IN
12378910 11 12
HIM
10 11 12
GND
+ DC
- DCC
HART Input,
2 Analog Outputs (2AO)
No Alarm
AO1 -I SOURC
AO2 -I SOURC
AO3 -I SOURC
AO2 -I SINK
AO3 -I SINK
AO1 +I SOURC
AO1 -I SINK
OR +I SINK
OR +I SINK
OR +I SINK
-IN
+TX
+IN
12378910 11 12
AO2 +I SOURC
AO3 +I SOURC
456123 789101112
123456 10 11 12
RELAY 1 NC1
RELAY 1 CM1
RELAY 1 NO1
RELAY 2 CM2
RELAY 2 NO2
HART Input,
2 Analog Outputs (2AO)
Single Alarm (-1PRG)
AO3 -I SOURC
-IN
+TX
+IN
AO3 +I SOURC
456123 789101112
HIM
HART Input,
3 Analog Outputs (3AO)
No Alarm
AO -I SOURC
-IN
+TX
+IN
AO +I SOURC
456
378910
12
10 11 12
GND
+ DC
- DCC
AO -I SINK
OR +I SINK
A MODBUS 2
A MODBUS 1
S MODBUS 2
S MODBUS 1
B MODBUS 2
B MODBUS 1
11 12
123456 10 11 12
RELAY 1 NC1
RELAY 1 CM1
RELAY 1 NO1
RELAY 2 CM2
RELAY 2 NO2
HART Input,
3 Analog Outputs (3AO)
Single Alarm (-1PRG)
-IN
+TX
+IN
AO + I SOURC
AO -I SOURC
456
378910
12
HIM
RELAY 2 NC2
AO3 -I SINK
OR +I SINK
HIM
RELAY 2 NC2
AO -I SINK
OR +I SINK
AO2 -I SOURC
AO1 -I SINK
AO2 -I SINK
AO1 +I SOURC
AO1 -I SOURC
OR +I SINK
OR +I SINK
AO2 +I SOURC
-IN
+TX
+IN
12378910 11 12
AO2 -I SOURC
AO2 -I SINK
AO1 +I SOURC
AO1 -I SINK
AO1 -I SOURC
OR +I SINK
OR +I SINK
AO2 +I SOURC
HIM
123456 10 11 12
RELAY 1 NC1
RELAY 1 CM1
GND
+ DC
- DCC
AO1 -I SOURC
AO2 -I SOURC
AO2 -I SINK
AO1 +I SOURC
AO1 -I SINK
OR +I SINK
OR +I SINK
AO2 +I SOURC
RELAY 1 NO1
RELAY 2 CM2
RELAY 2 NO2
HART Input,
2 Analog Outputs (2AO)
Dual Alarm (-2PRG)
AO3 -I SOURC
OR +I SINK
-IN
+TX
+IN
AO3 +I SOURC
456
RELAY 2 NC2
AO3 -I SINK
GND
+ DC
- DCC
AO1 -I SOURC
AO2 -I SOURC
AO2 -I SINK
AO1 +I SOURC
AO1 -I SINK
OR +I SINK
OR +I SINK
AO2 +I SOURC
HIM
123456 10 11 12
RELAY 1 NC1
RELAY 1 CM1
GND
+ DC
- DCC
A MODBUS 2
A MODBUS 1
S MODBUS 2
S MODBUS 1
B MODBUS 2
B MODBUS 1
11 12
RELAY 1 NO1
12
RELAY 2 NC2
RELAY 2 CM2
RELAY 2 NO2
HART Input,
3 Analog Outputs (3AO)
Dual Alarm (-2PRG)
-IN
+TX
+IN
AO + I SOURC
AO -I SOURC
OR +I SINK
456
378910
GND
+ DC
- DCC
DBUS 1
A MODBUS 2
A MODBUS 1
S MODBUS 2
S MODBUS 1
B MODBUS 2
AO -I SINK
B MO
11 12
HIM
HART Input,
2 MODBUS Outputs and
1 Analog Output (MB1AO)
No Alarm
-IN
+TX
+IN
378910
12
10 11 12
GND
+ DC
- DCC
A MODBUS 1
A MODBUS 2
S MODBUS 1
S MODBUS 2
B MODBUS 1
B MODBUS 2
11 12
123456 10 11 12
RELAY 1 NO1
+TX
12
HIM
10
11 12
GND
+ DC
- DCC
HART Input,
2 MODBUS Outputs (MB)
No Alarm
KEY: +IN/–IN = Current input to HIM from HART device +TX = Transmitter Excitation Current +I/–I Source = Analog Source Output +I/–I Sink = Analog Sink Output A/B = MODBUS Output NO/NO# = Normally Open NC/NC# = Normally Closed CM/CM# = Common (+) DC/(-) DCC = 24VDC Connection (AO#) = Analog Output
12
RELAY 1 NO1
HIM
RELAY 2 NC2
RELAY 2 CM2
RELAY 2 NO2
RELAY 1 NC1
RELAY 1 CM1
HART Input,
2 MODBUS Outputs and
1 Analog Output (MB1AO)
Single Alarm (-1PRG)
-IN
+IN
38910
7
GND
+ DC
- DCC
A MODBUS 1
A MODBUS 2
S MODBUS 1
S MODBUS 2
B MODBUS 1
B MODBUS 2
11 12
HIM
3456 10
RELAY 1 NC1
RELAY 1 CM1
RELAY 2 NC2
RELAY 2 CM2
RELAY 2 NO2
HART Input,
2 MODBUS Outputs (MB)
Single Alarm (-1PRG)
11 12
GND
+ DC
- DCC
NOTES:
1. The standard Single Alarm unit (1PRG) utilizes a DPDT relay.
2. Terminal blocks can accommodate 14-22 AWG solid wiring (torque to 4 inch-pounds, maximum).
HIM
123456 10 11 12
RELAY 1 NC1
RELAY 1 CM1
RELAY 1 NO1
12
RELAY 2 NC2
RELAY 2 CM2
RELAY 2 NO2
HART Input,
2 MODBUS Outputs and
1 Analog Output (MB1AO)
Dual Alarm (-2PRG)
-IN
+TX
+IN
A MODBUS 2
378910
+ DC
- DCC
A MODBUS 1
S MODBUS 2
B MODBUS 1
B MODBUS 2
11 12
HIM
3456 10
12
RELAY 1 NC1
RELAY 1 CM1
RELAY 1 NO1
RELAY 2 NC2
RELAY 2 CM2
RELAY 2 NO2
HART Input,
2 MODBUS Outputs (MB)
Dual Alarm (-2PRG)
11 12
+ DC
- DCC
GND
S MODBUS 1
GND
The Interface Solution Experts 9
HIM
READYINPUT
TRIP 2TRIP 1
COM
0
ADDR
For a HART Transmitter, the resistor must be >250 and <1100 ohms. For a HART Receiver, such as a valve positioner, no resistor is necessary.
HART
Field Device
or
Simulator
Sensor
Input
Optional
Optional
Checks for
continuity
24Vdc Power
R
+IN
NO
NC
COM
–IN
+
+–
+
+
Multimeter
Multimeter
24Vdc Power
(+) DC
GND
(-) DCC
READYINPUT
TRIP 2TRIP 1
COM
0
ADDR
Optional
Checks for
continuity
NO
NC
COM
+
+
Multimeter
Multimeter
24Vdc Power
HART
Field Device
or
Simulator
Sensor
Input
Equipment Hook-Up
for HART field device using
Transmitter Excitation
R
+TX
–IN
+IN
+
R must be > 250 and <1100 Ohms
(+) DC
GND
(-) DCC
Smart HART Loop Interface and Monitor
Installing the HIM
There are two methods for connecting the HIM for configuration. The recommended method requires you to install the instrument into the loop before it is configured. The secondary method allows you to bench check the HIM by attaching it to test equipment that will simulate the input and monitor the output.
Installing the HIM into the Loop
To install the HIM into the loop for configuration, use the equipment shown in Table 2. Refer to Figure 5 (to install without using the TX power supply) or Figure 6 (to install using the TX power supply).
Bench Checking the HIM
If you would like to configure the HIM before attaching it to the loop, you need to hook it up with the equipment listed in Table 1. Refer to Figures 3 and 4 for instructions on how to bench check the HIM either with or without taking advantage of the Transmitter Excitation (+TX) terminal. If you need further descriptions of the terminals, see Table 2.
Figure 4. Bench Checking the HIM Using and External Power Source to Power a Transmitter
Table 2. Assembling the Necessary Equipment
Device Specifications
Precision Load
Resistor
Multimeter or
Ammeter
Power
Supply
Personal Computer
Moore Industries
PC Configuration
Software
Communication
Cable
10 The Interface Solution Experts
250 ohms, ±0.01%
Accurate to ±0.009% of span, e.g. HP Model 3487A
24Vdc, ±10%
Microsoft Windows based PC;16Mb free RAM; 20MB free disk space on hard drive Microsoft Windows 7, 10
1 (one) serial port or one available USB port
Version 1.0 or higher, successfully installed to the hard drive
9-Pin Serial Cable Part# 803-053-26 or USB Cable Part# 804-030-26
Figure 3. Bench Checking the HIM Using the Transmitter Excitation (+TX) Terminal to Power a Transmitter
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