Moore Industries HES User Manual

Demand Moore Reliability

No. 226-710-00A
September 2018

HART to Ethernet Gateway System

HES

SYI

User’s Manual

All product names are registered trademarks of their
respective companies.

Demand Moore Reliability

Customer Support

Moore Industries is recognized as the industry leader in delivering top quality to its customers in products
and services. We perform a sequence of stringent quality assurance checks on every unit we ship. If any

Moore Industries product fails to perform up to rated specications, call us for help. Our highly skilled sta󰀨 of
trained technicians and engineers pride themselves on their ability to provide timely, accurate, and practical
answers to your process instrumentation questions. Our headquarters and other facilities phone numbers

are listed below.

There are several pieces of information that can be gathered before you call the factory that will help our

sta󰀨 get the answers you need in the shortest time possible. For fastest service, gather the complete model

and serial number(s) of the problem unit(s) and the job number of the original sale.

Locations

World Headquarters Europe Australia

16650 Schoenborn Street

North Hills, California
91343-6196, U.S.A.

Tel: [phone]

Fax: [phone]

E-mail: [e-mail]

TOLL FREE: 1-800-999-2900

www.miinet.com

China

Room 402, No. 57,
Lane 651, Xipu Road,
Xinqiao Town, Songjiang District,
Shanghai, 201612, P. R. China
Tel: [phone]
Fax: [phone]

E-mail: [e-mail]

www.miinet.com/cn

1 Lloyds Court, Manor Royal, Crawley
W. Sussex RH10-9QU

United Kingdom

Tel: [phone]
Fax: [phone]
FREE PHONE: [phone]

[e-mail]

www.miinet.com/uk

Guido Gezellestraat 106

BE-2630 Aartselaar

Belgium

Tel: [phone]

Fax: [phone]

[e-mail]

Dutch: www.miinet.com/dbe
French: www.miinet.com/fbe

Burg Meslaan 98

4003 CD Tiel

The Netherlands

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[e-mail]

www.miinet.com/nl

Sydney, NSW
3/1 Resolution Drive
Caringbah, New South Wales 2229

Australia

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[e-mail]

www.miinet.com/au

Perth, WA
6/46 Angove Street
North Perth, Western Australia 6006

Australia

Tel: [phone]
Fax: [phone]

[e-mail]

www.miinet.com/au

www.miinet.com

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Safety Messages

Please read this manual in its entirety. It should answer most of your questions. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining

this product. Should you still have questions please visit our web site at www.miinet.com or contact any of our sales/
support o󰀩ces nearest you.

Your safety and the safety of others is very important. We have provided many important safety messages in this

manual. Please read these messages carefully. These safety messages alert you to potential hazards that could hurt

you or others or render damage to units.

All Moore Industries instrumentation should only be used for the purpose and in the manner described in this manual.
If you use this product in a manner other than that for which it was intended, unpredictable behavior could ensue with

possible hazardous consequences.

Each safety message is associated with a safety alert symbol. These symbols are found in the throughout the manual.

The denition of these symbols is described below:

Pay particular attention wherever you see the following symbols:

Note – Information that is helpful for a procedure, condition or

operation of the unit.

Caution – Hazardous procedure or condition that could damage or
destroy the unit.

Warning – Hazardous procedure or condition that could injure the
operator.

Qualied Personnel

The Moore Industries’ product/systems described in this manual may be operated only by personnel qualied for the
specic task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualied personnel are those who, based on their training and experience, are capable of identifying risks and avoiding

potential hazards when working with these Moore Industries’ products/systems.

Proper use of Moore Industries products

Moore Industries’ products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Moore Industries’ . Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.

We have reviewed the contents of this publication to ensure consistency with the hardware and/or software described.

Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions. Specications and

information are subject to change without notice.

All product and company names are trademarks™ or registered® trademarks of their respective holders. Use of them
does not imply any a󰀩liation with or endorsement by them unless otherwise specied.

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HES User Manual

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September 2018

Contents

HES Quick Start Guide ........................................................................................................... 6

Section 1 - Introduction .............................................................................................................. 7

Overview ................................................................................................................................ 7

Features ................................................................................................................................. 7

Model Numbers and Options .................................................................................................. 8

Understanding How the HES Retrieves and Stores HART Field Device Data ......................... 9

Section 2 – Calibration and Bench Check .................................................................................15

Calibration .............................................................................................................................15

Bench Check .........................................................................................................................15

Configuring the HES Ethernet Settings ..................................................................................15

Section 3 – Wiring and Installation ............................................................................................23

Terminal Designations ...........................................................................................................23

Dimensions ...........................................................................................................................24

Installation .............................................................................................................................25

Mounting ...............................................................................................................................25

Electrical Connections ...........................................................................................................25

Installation Category ..............................................................................................................25

User Configurable Hardware .................................................................................................26

Section 4 – HES Configuration ..................................................................................................29

FDT Frame Application ..........................................................................................................29

FDT/DTM Software Installation ..............................................................................................29

Basic Setup ...........................................................................................................................32

Network Configuration ...........................................................................................................32

Connecting to the HES Using MIIP ........................................................................................35

HART Inputs Settings ............................................................................................................42

MODBUS/TCP Settings .........................................................................................................48

HES System Settings ............................................................................................................51

Downloading the Configuration File to the HES (DTM) ..........................................................56

Built-in HTTP Web Server .....................................................................................................58

Section 5 - MODBUS Register Definitions .................................................................................65

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HES MODBUS Register Defin itions .......................................................................................65

HART Field Device Register s ................................................................................................66

Section 6 – Operation and Maintenance ...................................................................................78

Operation ..............................................................................................................................78

HES Status Information .........................................................................................................78

Maintenance ..........................................................................................................................88

Section 7 – Application ..............................................................................................................89

Leveraging Existing Networks ...............................................................................................89

HES Installation in Remote Oil & Gas Tank Battery ...............................................................90

Diagnostics Help Improve Process Uptime ............................................................................91

Section 8 - Specifications ..........................................................................................................92

HES Specifications ................................................................................................................92

Section 9 – Ordering Infor mation ..............................................................................................93

Ordering Information ..............................................................................................................93

Warranty ...................................................................................................................................94

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HES Quick Start Guide

The HES is ready to install and is set up either with your specified configuration or the default
configuration.

After programming your HES, Ethernet Gateway System, install the unit into your application
using the connection diagrams and terminal designation table located in this manual.

HART Input Settings:

 For each HART input Primary Master, 1 HART Field Device with address 0, Normal

mode, 1 retry, polling with command 3, additional status off

Factory Default User Configuration for MODBUS:

 Mapping = By variable
 Compressed unused devices = OFF
 Compressed CMD3/CMD9 Variables = OFF
 Floating Point Word Order = Standard LSW
 Number of Decimal Places = 0
 Failed HART Device’s Register Value = Hold Last Value

HES System Settings:

 ID tag=blank
 Descriptor = blank
 Message = blank
 PV=DV66
 SV=DV68
 TV=DV70
 QV=DV72

Network Default Configuration:

 DHCP = ON
 Name = HES
 Location = TBD
 MODBUS TCP connections = 4
 HART-IP connections = 4

Security Jumpers Set To:

 Network configuration = Read / Write
 User configuration = Read / Write

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Section 1 - Introduction

The Moore Industries’ HES HART® to Ethernet Gateway System converts signals from wired
HART devices to Ethernet MODBUS/ TCP and HART-IP. This manual contains information
needed to install, operate and maintain this product.

Overview

Description

The flexible HES HART to Ethernet Gateway System converts signals from wired HART devices
to Ethernet MODBUS TCP/IP. The robust HES is the perfect economical way to process data
and instrument diagnostics from multiple connected smart HART instruments via MODBUS
TCP/IP by allowing greater process uptime through acquisition of process variable data and
instrument diagnostics, enabling timely and effective analysis of a process.

The HES HART to Ethernet Gateway System is available with 1 or 4 HART input channels. It
supports up to 16 field devices per channel (in multidrop mode) for a total of 64 Field Devices on
4 channels, configurable for Primary or Secondary Master, support for retries, BURST mode
and HART Command 3 or 9.

The Ethernet output supports up to four MODBUS/TCP and four HART-IP connections. A built­in web server provides quick and easy viewing of HES and device status, HART field device
variable data and its MODBUS register address using any web browser. Configuration is
available using PACTware and the associated DTMs.

Features

Available with multiple channels. 1 or 4 HART channels to support up to 16 or 64 HART

devices.

Single HART channels: Up to 16 HART devices in digital multidrop mode, or one device in a

standard point-to-point 4-20mA loop configuration.

4 HART channels: Up to 16 on each of four multidrop HART networks to HES transmits to IIoT
systems over Internet or Intranet to control systems, asset manager and historians.

HART Multiplexer Capability. Multiplex up to 64 HART instruments with dynamic and device

variables and diagnostic bits that you want to capture in your asset management system over
your industrial Ethernet network.

Works with HART compatible devices. The HES communicates with HART 5, 6 and 7 smart
multivariable mass flow, pressure, pH and temperature transmitters, coriolis, magnetic,
ultrasonic and vortex flow meters and more.

Monitor up to 8 variables per device plus instrument diagnostics. Using the Field Device
Status byte data, the HES reads diagnostic data including smart device configuration changed;

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primary and non-primary variables out of limits; primary variable analog output fixed and more
HART status data. It can also be configured to read the Additional Status from the Field Devices
(using command 48).

Network configuration. Supports DHCP or fixed IP address, subnet mask and gateway
settings (NAC client), au to

Security. Two layer security. User and Network configuration can be independently write
protected using hardware jumpers (see Section 3) and the number of connections
(MODBUS/TCP and HART-IP) can be set by the user (see Section 5).

Easy MODBUS mapping selection. Provided by variable or by device grouping.
Simple to Configure. Configure over HART-IP, using PACTware or other FDT host and

supplied DTM. Easy to use menus provide full configuration of HES, HART channel
communications and MODBUS data.

Webpage monitoring and status. A built-in web server in the HES provides quick and easy
viewing of HES and HART field device status, HART device variable data and its MODBUS
register address using any web browser.

negotiation and auto MDIX.

Operating power. 9-30DC

Model Numbers and Options

The following section provides details of the Moore Industries model number and the available
options for the HES.

Moore Industries uses the model and serial numbers of our instruments to track information
regarding each unit that we sell and service. If a problem occurs with your instrument, check for
a tag affixed to the unit listing these numbers. Supply the Customer Support representative with
this information when calling.

Moore Industries model numbers for HES is structured as follows:
HES/4HART/ETH/9-30DC/-MB [DIN]
Unit/Input/Output/Power/-Options [Housing]
Refer to Section 10 Ordering Information for a quick reference table of ordering information.

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INPUTS:

Accepts a HART digital protocol input directly from a smart HART transmitter.

HART - Single HART channel input supporting up to 16 HART devices.
4HART - Four HART channel inputs supporting up to 64 HART devices.

OUTPUT:

ETH

HES has Ethernet Output that supports 10/100 Mbps Cat 5/6 Ethernet communications.

POWER:

9-30DC
Accepts any power input range of 9-30Vdc.

OPTIONS:

-MB

HES has MODBUS/TCP Output. This option must be specified.

HOUSING:

[DIN]

DIN-style aluminum housing mounts on 35mm Top Hat DIN-rail (EN50022).

Dynamic and Device Variables

Before setting up the HES, or incorporating the unit in your application, Moore Industries
suggests that all users take a few moments to become familiar with the different HART revisions
and variables available in their HART field devices.

Understanding How the HES Retrieves and Stores HART Field Device Data

HART Revisions

HART field devices are compliant to a certain HART revision. Most field devices released within
the last twenty years support HART revisions 5, 6 or 7. Each new revision of HART offers
different features and capabilities but all field devices, regardless of revision, still support
backwards compatibility with HART masters and handheld communicators. The HES, acting as
a HART master, communicates with all HART field devices that contain HART revision 5, 6 or 7.
It is important to verify what revision of HART the field device contains to ensure that the HES is
configured correctly.

HART Dynamic and Device Variables

HART devices can provide a significant amount of data in addition to the primary variable, which
is embedded onto the 4-20mA loop. In addition to diagnostic and status bits and bytes, there are

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HES User Manual

DV

Description

242

(Optional) Battery Voltage

243

(Optional) Battery life

244

Percent Range

245

Loop Current

246

Primary Variable (PV)

247

Secondary Variable (SV)

248

Tertiary Variable (TV)

249

Quaternary Variable (QV)

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two types of HART variables that you can retrieve from HART devices – Dynamic Variables and
Device Variables.

All of the HART field device HART Variables are IEEE 754 Floating Point values and are
retrieved by the HES from the field device by utilizing HART Command 03 or Command 09.

Dynamic Variables consist of the Primary Variable (PV), Secondary Variable (SV), Tertiary
Variable (TV) and Quaternary Variable (QV). These variables can be obtained from the field
device using HART Command 03 or 09.

Device Variables may also be used in more sophisticated or multivariable HART field devices to
provide additional process, diagnostic or status related information. Device Variables are only
available in HART 6 and 7 revision field devices and are read using HART Command 09. Each
field device can define up to 240 Device Variables (HART 7) numbered consecutively from 0 to

239. The Device Variable Codes are unique to each field device and may be defined in the
operation manual or obtained from the manufacturer. In addition, the following Device Variable
Codes are defined in the HART specification (see table 1.1).

Table 1.1. HART Additional Device Variables

NOTE: On some HART field devices the Dynamic Variables - PV, SV, TV and QV, can

be assigned and represented as any of the Device Variables.

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HES as a HART Master

The HES can be configured as a Primary or Secondary HART master and polls up to 16 field
devices on each of its four channels (total of 64 field devices maximum per HES). The HES
supports HART Commands 03 and 09 for the reading of Dynamic and Device Variables.
Additionally the HES supports HART Command 48 which reads the field device’s Additional
Status data. The HART revision of the field device will determine how it supports these
commands. Below is a brief summary of which HART Commands are supported by each HART
Revision.

HART 5 Devices support HART Command 03 only.
Using HART Command 03, the HES will read the Dynamic Variables, i.e. PV, SV, TV, QV and

loop current from the field device.
HART 6 Devices support HART Command 03 and Command 09.
Using HART Command 03, the HES will read the Dynamic Variables and loop current from the

field device. Using Command 09, the HES can read up to 4 four Device Variables from the field
device. To use Command 09, the number of Device Variables and each Device Variable Code
from the specific field device need to be specified.

HART 7 Devices support HART Command 03 and Command 09.
Using HART Command 03, the HES will read the Dynamic Variables and loop current from the

field device. Using Command 09, the HES can read up to eight Device Variables from the field
device. To use Command 09, the number of Device Variables and each Device Variable Code
from the specific field device need to be specified.

All HART revisions support t h e Additional Status Command 48.
For multivariable and more complex HART field devices, where data is required from more than

eight Device Variables, the field device can be polled multiple times by the HES with each poll
specifying up to eight unique Device Variables. For example, if you wanted Device Variables 2­25 from a specific field device, you could configure the HES to poll that same f ield device using
HART Command 09 three times specifying eight unique Device Variables in each poll.

HES as a HART Field Device

The HES acts as both a HART Master (reading up to 64 field devices across four channels) and
as a HART Field Device. As a HART Field Device, it is HART 7 compliant and has both
Dynamic and Device Variables, which can be read via MODBUS/TCP, HART-IP or can be
viewed on the HES’ webpage. See figure 1.1

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Figure 1.1. HES HART Status & Variables webpage

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HES User Manual

DV Code

Name

Description

1

FieldDevData

Ch1, Device 1, PV

2

FieldDevData

Ch1, Device 2, PV

----------------

----------------

thru

16

FieldDevData

Ch1, Device 16, PV

17

FieldDevData

Ch2, Device 1, PV

----------------

----------------

thru

32

FieldDevData

Ch2, Device 16, PV

33

FieldDevData

Ch3, Device 1, PV

----------------

----------------

thru

48

FieldDevData

Ch3, Device 16, PV

49

FieldDevData

Ch4, Device 1, PV

----------------

----------------

thru

63

FieldDevData

Ch4, Device 15, PV

64

FieldDevData

Ch4, Device 15, PV

65

ch1 num configured

Number of field devices channel 1 is
configured to poll

66

ch1 w/ comms

Number of field devices channel 1 is
communicating with

67

ch2 num configured

Number of field devices channel 2 is
configured to poll

68

ch2 w/ comms

Number of field devices channel 2 is
communicating with

69

ch3 num configured

Number of field devices channel 3 is
configured to poll

70

ch3 w/ comms

Number of field devices channel 3 is
communicating with

71

ch4 num configured

Number of field devices channel 4is
configured to poll

72

ch4 w/ comms

Number of field devices channel 4 is
communicating with

73

total configured

Total number of field devices the HES is
configured to poll

74

total w/ comms

Total number of field devices the HES is
communicating with

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The HES has 74 defined Device Variables (see default assignments in table 1.2). DV1-64 are
assigned by default to represent the PV of each device (1-16) on each HES channel (1-4).
However, any of these 64 Device Variables can be re-configured to represent any variables of
the connected HART field devices. DV65-74 are fixed Device Variables that include information
on HES channel and device communications.

Table 1.2. HES HART Device Variables

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HES User Manual

Dynamic
Variable

DV Code

Description

PV

DV66

Number of field devices channel 1 is communicating with

SV

DV68

Number of field devices channel 2 is communicating with

TV

DV70

Number of field devices channel 3 is communicating with

QV

DV72

Number of field devices channel 4 is communicating with

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The Dynamic Variables are assigned by default as shown below, but any of the HES’ 74 Device
Variables can be assigned to any of the Dynamic Variables - PV, SV, TV and QV, when
configuring the device. The Loop Current value of the HES is set to NaN (Not a Number).

Table 1.3. HES HART Dynamic Variable Defaults

HES MODBUS Data

The HES provides access to both HART field device data, HES device data and additional
status information.

For each field device, the following information is made available to the MODBUS memory map:

 Dynamic Variables (PV, SV, TV, QV) plus Loop Current or Device Variables (1-8)*
 Variables’ Quality Stamps
 Status and Additional Status** Information
 Configuration Data – Serial number, Tag, HART revision, Manufacture and Device Type

Code, EGU, PV Upper & Lower Range

There are various options to organize and compress the HART field device data within the
MODBUS memory map. Compression allows each group of data within the memory map to be
organized in a contiguous manner, which optimizes and minimizes the number of MODBUS
master polling records. The default setting organizes the HART field device data by variable
type and uses no compression.

For the HES, the following information is available within the MODBUS memory map:

 System Information (Overall status, information, diagnostics, security, configuration

errors)

 Channel status
 Dynamic Variables (PV, SV, TV, QV)
 Device Variables (1-64)
 Variables’ Quality Stamps

Once the HES is fully configured, the HES web pages can be referenced to confirm the
MODBUS registers used for all data.

*2 sets of registers are provided for the device data, one set is 32 bit floating point and the other set is 16 bit integer

values
**The Acquire Additional Status setting needs to be enabled for the channel in the HES

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Section 2 – Calibration and Bench Check

Calibration

As the Input signals and Output data are in a digital format, no calibration is necessary.

Bench Check

We strongly recommend that you initially configure and test the HES on your bench prior to
installing it on your HART loop(s).

Your first task would be to configure the IP address for your HES.

Configuring the HES Ethernet Settings

Configuring your HES for your local area network (LAN) is the first step in this process. Our
Network Address Configuration (NAC) Client software will help you configure the HES properly.
Begin by installing the NAC Client software onto your PC.

Installing the NAC Client

To install the software, insert the Interface Solution Configuration Tools and Installation Manuals
CD into the CD drive of a Windows® equipped PC. Open the CD/Configuration Software and
Tools, navigate to Ethernet NAC Client Software and run the Moore NAC program, then use the
setup program to install the NAC Client. The setup program may require you to upgrade certain
Windows® components before it will install.

Fixed Network Settings or DHCP

To use the HES on a given Ethernet network, three settings must be configured – IP address,
gateway and subnet mask. The HES comes with DHCP (Dynamic Host Configuration Protocol)
enabled, allowing the network settings to be acquired automatically when the HES is connected
to a network with a DHCP server. If connected to a network without a DHCP server, fixed
network settings must be configured in the HES.

NOTE: If the HES is using DHCP at start up, the network address information
displayed in the list box is how it is currently configured. When you double-click to open the Edit
window, the network settings boxes are disabled. You cannot set the IP address, subnet mask
or gateway address manually if DHCP is enabled.

CAUTION: The use of DHCP introduces the possibility of change or loss of IP
address, caused by DHCP server outages or configuration specifics, or by an untimely power
outage to the HES (i.e. coincident with DHCP lease expiration). Use of fixed network settings in
the HES is recommended. This avoids these potential problems.

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To access the network settings of any HES, run the NAC Client on a PC connected to the same
network as the HES or, if no network is available, connect an Ethernet cable between the
Ethernet port of the HES and PC.

1. Start the NAC Client by clicking on the icon in the Start Menu.

2. Once the program is running, click “Find All”. If more than one HES is on the network,
the NAC Client will list them a ll.

3. Either use the serial number to identify the HES, or simply disconnect the network cable
from the HES in question, click “Find All” again and determine which HES disappeared
from the list.

Figure 2.1. NAC Client showing HES default setting with DHCP enabled.

To change the network settings for the HES, double-click on the HES that you want to change.
This will open a second window where you can view and chang e all network settings. Click OK
when you are fini shed.

If you receive an error, you may have an incorrect setting in the network window.

Figure 2.2 – NAC Client showing HES with DHCP disabled and showing a user specific IP
address.

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Verifying the HES Ethernet Connection

To test the HES Ethernet connection, open a web browser (for example Internet Explorer) and
type the IP address of the station into the address bar. If you are successful, you will see a web
page entitled “HES: HART Ethernet System”.

Testing your HES

To test that your HES is operating properly you will need the following:

Table 2.1. Assembling the Necessary

Device

HART Load
Power

Personal

HART Field Device

MODBUS/TCP Host

Resistor

Supply

Computer

Specifications

250 – 1100 ohm s

9 – 30Vdc

Microsoft Windows based PC; 16Mb free
20MB free disk space on hard drive;
Windows 7 or
Ethernet
Internet Explorer (or other web browser)

At least one HART device to be used to test the
functionality of the HES

To be used to verify the transfer of data from the
HART Field Device to the MODBUS/TCP Host

Equipment

10

cable

RAM;

Microsoft

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Front Panel LEDs

The front panel of the single channel HES has two LEDs, Ready and Channel 1.
The front panel of the four channel HES has five LEDs, Ready and Channels 1 - 4.

Table 2.2. LED Meanings

LED

Color

Description

Ready

Channel X (1, 2, 3, 4)

RED

Initializing on power up or Unit

GREEN

RED

GREEN

RED/GREEN

System OK

Initializing, Fault or No
communication

Channel OK and HART
communication

Some but not all field devices
responding to

HART

with all field

polling

Fault

devices

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Wiring your HES

For your testing, your HART Field Device can be powered either by the HES, or by a separate
power source.

See Figure 2.3 for connecting your HART Field Device to the HES by using the HES to provide
power to the HART Field Device. Note that this method is only applicable to testing on Channel
1 of the HES. Only Channel 1 has the transmitter excitation (TX) terminal.

See Figure 2.4 for connecting your HART Field Device using an external power source to
provide power to the HART Field Device.

Figure 2.3. Connecting a HART Field Device to the HES

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Figure 2.4. Powering your HART Field Device by Using an External Power Source.

Testing Channel 1

By default, Channel 1 of the HES is configured to poll one device at HART address 0, so set up
your HART field device for HART address 0. Connect it to the input of the HES by following the
wiring diagram of either Figure 2.3 (using the HES TX terminal to power your HART field device)
or Figure 2.4 (using an external power source to power your HART field device). If everything is
correct, you should observe a green indication on the LED adjacent to Channel 1 on the front
panel of the HES.

You can now use your MODBUS/TCP Host to verify that the HES is passing MODBUS data
correctly. First , use your PC to view the HES web page for the IP address that you provided
earlier in this bench test procedure. View the System Status Registers for Channel 1 and look
at the Register Name “Detected Devices”. The value in the register should be 0x001 that
implies Device 1 is present.

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Channel 1

Register Name

MB Reg

Value

Status

Ch 1 Consolidated
Status

9566

0x0010

(4) One or more Devices have Device
Malfunction Bit Set

Detected Devices

9569

0x0001

(0) Device 1 is Present

Devices Not
Producing Data

9571

0x0000

No status bits set

Channel 1

Device

MB Reg

Status

Status Message

Channel 1, Device 1
4225

Field Device Status

(4) More Status

4545

Additional Status

Not Read
Channel 1, Devices 2 to 16 are not polled.

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If you see a value of 0x000 press the F5 key on your keyboard to update the web page. When
you see the 0x001 value then your HES is successfully communicating with your MODBUS
Host via Ethernet (see Table 2.3).

Table 2.3. System Status Registers for Channel 1

Now you can verify that HART data is passing from your HART device, through the HES, and
on to your MODBUS/TCP Host (even though your HART Field Device is not connected to your
process).

Go to the page entitled Field Device HART Status and observe the registers for Channel 1. You
should be able to see status information for Channel 1, Device 1 similar to the Table 2.4.

Table 2.4. Status Information for Channel 1, Device 1

Addr: 0
Tag: TAG4

Note that the Field Device Status in this example shows a code of (4) for More Status Available
and a code of (7) for Device Malfunction. This data is being transmitted by the HART Field
Device and is being successfully read by the HES. To ensure that this data is being
successfully passed along to your MODBUS/TCP Host you will have to use your MODBUS/TCP
Host to read Register 4225. Please see Figure 2.5 and notice that register 4225, bit position 4
shows a 1, and register 4225, bit position 7 also shows a 1. This proves that the HART data is
being successfully passed from your HART Field Device, through the HES, and on to your
MODBUS/TCP Host without er r or .

Available
(7) Device
Malfunction

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Figure 2.5. MODBUS Register Information

If you have an HES with a single HART channel then your testing is now complete. If you have
an HES with four HART channels, you can now proceed to test the remaining three channels.
The major difference will be in the way the HART loop is powered (by an external power source)
as shown in Figure 2.4.

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Top Terminals (Left to Right)

T1

T2

T3

Input Single

TX

+IN

-IN

Top (Left to Right)

T1

T2

T3

T4

T5

T6

T7

T8

T9

Input Four
Channel

TX

+IN

-IN

+IN

-IN

+IN

-IN

+IN

-IN

Channel 1

Channel 2

Channel 3

Channel 4

Bottom Terminals (Left to Right)

B1

B2

B3

Power 9-30VDC

(+)DC

(-)DCC

GND

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Section 3 – Wiring and Installation

Instructions in this section and others may require special precautions to ensure the safety of
the personnel performing the operations. Notes, Cautions and Warnings that may cause
potential safety issues are indicated throughout this manual by symbols, please refer to the
Safety Message Page.

Terminal Designations

The following figures (3.1-3.4) are the terminal designation information for both the single and
four channel HES.

Figure 3.1. Top Terminal Configuration for Single Channel HES

Channel

Figure 3.2. Top Terminal Configuration for Four Channel HES

Figure 3.3. Bottom Terminal Configuration for Single and Four Channel HES

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Abbreviation

Meaning

TX

Power for 2-Wire transmitter

+IN

Positive input

–IN

Negative input

(+)DC

Positive power input

(–)DCC

Negative power input

GND

Ground

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Figure 3.4. Key for Figures for 3.1 – 3.3

NOTE: Terminal blocks can accommodate 14-22 AWG solid wirin g. Tighten terminals

to four inch-pounds (maximum).

Dimensions

Dimensions are the same for the 1 channel and 4 channel. See figure 3.5.

Figure 3.5. HES Dimensions

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Installation

Installation consists of physically mounting the unit, grounding the instrument, and completing
the electrical connections.

Mounting

The HES is designed to snap easily onto 35mm Top Hat (EN50022) DIN rails.

Electrical Connections

When installing any Moore Industries product, always follow all local regulations and standards
for grounding, shielding, and safety.

Installation Category

All terminals are rated CAT 1.

Equipment Ratings

The HES does not generate hazardous voltages, it provides a low current (4-20mA) input or
Ethernet output. Products connected to the HES should be designed to receive this type of
input.

Input

The HES has a choice or either 1 or 4 channels HART inputs with the ability to individually
configure each channel as either a Primary, Secondary, or Disabled Master. Each channel
supports up to 16 HART devices in digital multidrop mode, or can support just one device in a
standard point-to-point 4-20mA loop configuration.

Four channel configuration can support up to 64 total HART devices for high density
installations. The HES communicates with all HART 5, 6 and 7 devices including smart valves,
multivariable flowmeters, pressure, pH, level, and temperature transmitters and more.

A transmitter excitation power supply on Channel 1 only: 25.8Vdc ±3%@35mA; capable of
powering multiple HART field devices configured as multidrop model. (See figures 3.1 – 3.4)

Output
The HES offers a standard one RJ45 connector for Ethernet.

Protective Earth Conductor

The Protective Earth Conductor shall be of equal or larger size wire than the other two power
conductors. The Protective Earth Conductor shall be the first conductor connected to the unit
when the unit is being wired. It shall be the last conductor removed when the unit is being un­wired.

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Recommended Ground Wiring Practices

Moore Industries recommends the following ground wiring practices:
Any Moore Industries product in a metal case or housing should be grounded. The protective

earth conductor must be connected to a system safety earth ground before making other
connections. All input signals to, and output signals from, Moore Industries’ products should be
wired using a shielded, twisted pair wiring technique. Shields should be connected to an earth
or safety ground. For the best shielding, the shield should be run all the way from the signal
source to the receiving device (see Note below). The maximum length of unshielded input and
output signal wiring should be 2 inches.

NOTE: Some of Moore Industries’ instruments can be classified as receivers (IPT2,

IPX2, etc.) and some can be classified as transmitters (TRX, TRY, etc.) while some are both a
receiver and a transmitter (SPA2, HIM, etc). Your shield ground connections should be
appropriate for the type of signal line being shielded. The shield should be grounded at the
receiver and not at the signal source.

CE Conformity

Installation of any Moore Industries’ products that carry the CE marking must adhere to the
guidelines in the Recommended Ground Wiring Practices section in order to meet the EN 61326
requirements set forth in the applicable EMC directive.

User Configurable Hardware

The HES has access to internal security jumpers with the ability to set them to read only (see
figures 3.6, 3.7.A, and 3.7.B). The jumpers are accessed by a sliding panel on the bottom of the
device (see figure 3.7).

Security jumpers are set by default to:

• Network configuration = Read / Write

• User configuration = Read / Write

CAUTION: Please power down unit before accessing the jumpers.

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Figure 3.6. Jumpers Access Located on the Bottom of the HES under a Sliding Panel

Figure 3.7.A HES Jumper Configuration for Read/Write

Figure 3.7.B HES Jumper Configuration for Read Only

NOTE: For jumper configuration change to take effect, the HES will need to be power

cycled (turn power off and back on).

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To check, click on the HES System Settings, in the HES DTM software, upload the
configuration, select HES System Settings and scroll down, see figure 3.8.

Figure 3.8. View of Status of HES Network Configuration Jumper

NOTE: The jumper settings are also viewable on the HES Home webpage in the

Security table.

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Section 4 – HES Configuration

Four different pieces of software are required for configuring your HES. They are available on
the Moore Industries’ CD shipped with the HES or for download from Moore Industries’ web site
at http://www.miinet.com/

• PACTware v. XXX (Download the latest version) or any FDT frame application

• Moore Industries MIIP Communications DTM

• Moore Industries’ HES Device DTM

• Moore Industries’ Network Address Configuration (NAC) Client

For users who already have an FDT Frame Application, all the following information is still
relevant except for the PACTware installation. For more information on FDT/DTM please refer
to www.fdtgroup.org.

FDT Frame Application

Moore Industries has always provided proprietary software to configure and operate our field
instruments to the full extent. The HES will require the use of an FDT frame application, which
allows configuration and adjustment of any and all field instruments, which have a DTM. For
users who do not already have an FDT frame application, Moore Industries provides
PACTware.

. The software required includes:

An FDT frame application, such as PACTware, is a PC program, which interfaces with individual
software modules for instrument operation. This interface is regarded as the FDT; the individual
software modules for instrument adjustment are called DTMs (Device Type Manager). This
confi gurati on makes u ser-friendly adjustments possible because the interface for instrument
adjustment is optimally adapted to each instrument.

When installing the version of PACTware supplied by Moore Industries, the installation will
include three communication DTMs. They are a HART Communication DTM, and two
proprietary communication DTMs. The MISP DTM stands for Moore Industries Serial Port and
the MIIP DTM stands for Moore Industries Internet Protocol. The HES only uses the MIIP DTM.

FDT/DTM Software Installation

In order to get started you will need to either install the PACTware software and DTMs or just
install the DTMs (if you already have an FDT frame application installed). All the files you need
can be found on our website www.miinet.com.

The PACTware installer file will ins tall PACTware and all requir e d communication DTMs. The
HES and other device DTMs need to be installed separately (see below).

PACTware_vxxx_FDT_DTM_Installation_Moore_Industries.exe

When you run the installer, you will have the option to select which components you want to
install.

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