Moore Industries HES User Manual

Demand Moore Reliability

No. 226-710-00A
September 2018

HART to Ethernet Gateway System

HES

SYI

User’s Manual

All product names are registered trademarks of their
respective companies.

Demand Moore Reliability

Customer Support

Moore Industries is recognized as the industry leader in delivering top quality to its customers in products
and services. We perform a sequence of stringent quality assurance checks on every unit we ship. If any

Moore Industries product fails to perform up to rated specications, call us for help. Our highly skilled sta󰀨 of
trained technicians and engineers pride themselves on their ability to provide timely, accurate, and practical
answers to your process instrumentation questions. Our headquarters and other facilities phone numbers

are listed below.

There are several pieces of information that can be gathered before you call the factory that will help our

sta󰀨 get the answers you need in the shortest time possible. For fastest service, gather the complete model

and serial number(s) of the problem unit(s) and the job number of the original sale.

Locations

World Headquarters Europe Australia

16650 Schoenborn Street

North Hills, California
91343-6196, U.S.A.

Tel: [phone]

Fax: [phone]

E-mail: [e-mail]

TOLL FREE: 1-800-999-2900

www.miinet.com

China

Room 402, No. 57,
Lane 651, Xipu Road,
Xinqiao Town, Songjiang District,
Shanghai, 201612, P. R. China
Tel: [phone]
Fax: [phone]

E-mail: [e-mail]

www.miinet.com/cn

1 Lloyds Court, Manor Royal, Crawley
W. Sussex RH10-9QU

United Kingdom

Tel: [phone]
Fax: [phone]
FREE PHONE: [phone]

[e-mail]

www.miinet.com/uk

Guido Gezellestraat 106

BE-2630 Aartselaar

Belgium

Tel: [phone]

Fax: [phone]

[e-mail]

Dutch: www.miinet.com/dbe
French: www.miinet.com/fbe

Burg Meslaan 98

4003 CD Tiel

The Netherlands

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[e-mail]

www.miinet.com/nl

Sydney, NSW
3/1 Resolution Drive
Caringbah, New South Wales 2229

Australia

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[e-mail]

www.miinet.com/au

Perth, WA
6/46 Angove Street
North Perth, Western Australia 6006

Australia

Tel: [phone]
Fax: [phone]

[e-mail]

www.miinet.com/au

www.miinet.com

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Safety Messages

Please read this manual in its entirety. It should answer most of your questions. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining

this product. Should you still have questions please visit our web site at www.miinet.com or contact any of our sales/
support o󰀩ces nearest you.

Your safety and the safety of others is very important. We have provided many important safety messages in this

manual. Please read these messages carefully. These safety messages alert you to potential hazards that could hurt

you or others or render damage to units.

All Moore Industries instrumentation should only be used for the purpose and in the manner described in this manual.
If you use this product in a manner other than that for which it was intended, unpredictable behavior could ensue with

possible hazardous consequences.

Each safety message is associated with a safety alert symbol. These symbols are found in the throughout the manual.

The denition of these symbols is described below:

Pay particular attention wherever you see the following symbols:

Note – Information that is helpful for a procedure, condition or

operation of the unit.

Caution – Hazardous procedure or condition that could damage or
destroy the unit.

Warning – Hazardous procedure or condition that could injure the
operator.

Qualied Personnel

The Moore Industries’ product/systems described in this manual may be operated only by personnel qualied for the
specic task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualied personnel are those who, based on their training and experience, are capable of identifying risks and avoiding

potential hazards when working with these Moore Industries’ products/systems.

Proper use of Moore Industries products

Moore Industries’ products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Moore Industries’ . Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.

We have reviewed the contents of this publication to ensure consistency with the hardware and/or software described.

Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions. Specications and

information are subject to change without notice.

All product and company names are trademarks™ or registered® trademarks of their respective holders. Use of them
does not imply any a󰀩liation with or endorsement by them unless otherwise specied.

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HES User Manual

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September 2018

Contents

HES Quick Start Guide ........................................................................................................... 6

Section 1 - Introduction .............................................................................................................. 7

Overview ................................................................................................................................ 7

Features ................................................................................................................................. 7

Model Numbers and Options .................................................................................................. 8

Understanding How the HES Retrieves and Stores HART Field Device Data ......................... 9

Section 2 – Calibration and Bench Check .................................................................................15

Calibration .............................................................................................................................15

Bench Check .........................................................................................................................15

Configuring the HES Ethernet Settings ..................................................................................15

Section 3 – Wiring and Installation ............................................................................................23

Terminal Designations ...........................................................................................................23

Dimensions ...........................................................................................................................24

Installation .............................................................................................................................25

Mounting ...............................................................................................................................25

Electrical Connections ...........................................................................................................25

Installation Category ..............................................................................................................25

User Configurable Hardware .................................................................................................26

Section 4 – HES Configuration ..................................................................................................29

FDT Frame Application ..........................................................................................................29

FDT/DTM Software Installation ..............................................................................................29

Basic Setup ...........................................................................................................................32

Network Configuration ...........................................................................................................32

Connecting to the HES Using MIIP ........................................................................................35

HART Inputs Settings ............................................................................................................42

MODBUS/TCP Settings .........................................................................................................48

HES System Settings ............................................................................................................51

Downloading the Configuration File to the HES (DTM) ..........................................................56

Built-in HTTP Web Server .....................................................................................................58

Section 5 - MODBUS Register Definitions .................................................................................65

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HES MODBUS Register Defin itions .......................................................................................65

HART Field Device Register s ................................................................................................66

Section 6 – Operation and Maintenance ...................................................................................78

Operation ..............................................................................................................................78

HES Status Information .........................................................................................................78

Maintenance ..........................................................................................................................88

Section 7 – Application ..............................................................................................................89

Leveraging Existing Networks ...............................................................................................89

HES Installation in Remote Oil & Gas Tank Battery ...............................................................90

Diagnostics Help Improve Process Uptime ............................................................................91

Section 8 - Specifications ..........................................................................................................92

HES Specifications ................................................................................................................92

Section 9 – Ordering Infor mation ..............................................................................................93

Ordering Information ..............................................................................................................93

Warranty ...................................................................................................................................94

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HES Quick Start Guide

The HES is ready to install and is set up either with your specified configuration or the default
configuration.

After programming your HES, Ethernet Gateway System, install the unit into your application
using the connection diagrams and terminal designation table located in this manual.

HART Input Settings:

 For each HART input Primary Master, 1 HART Field Device with address 0, Normal

mode, 1 retry, polling with command 3, additional status off

Factory Default User Configuration for MODBUS:

 Mapping = By variable
 Compressed unused devices = OFF
 Compressed CMD3/CMD9 Variables = OFF
 Floating Point Word Order = Standard LSW
 Number of Decimal Places = 0
 Failed HART Device’s Register Value = Hold Last Value

HES System Settings:

 ID tag=blank
 Descriptor = blank
 Message = blank
 PV=DV66
 SV=DV68
 TV=DV70
 QV=DV72

Network Default Configuration:

 DHCP = ON
 Name = HES
 Location = TBD
 MODBUS TCP connections = 4
 HART-IP connections = 4

Security Jumpers Set To:

 Network configuration = Read / Write
 User configuration = Read / Write

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Section 1 - Introduction

The Moore Industries’ HES HART® to Ethernet Gateway System converts signals from wired
HART devices to Ethernet MODBUS/ TCP and HART-IP. This manual contains information
needed to install, operate and maintain this product.

Overview

Description

The flexible HES HART to Ethernet Gateway System converts signals from wired HART devices
to Ethernet MODBUS TCP/IP. The robust HES is the perfect economical way to process data
and instrument diagnostics from multiple connected smart HART instruments via MODBUS
TCP/IP by allowing greater process uptime through acquisition of process variable data and
instrument diagnostics, enabling timely and effective analysis of a process.

The HES HART to Ethernet Gateway System is available with 1 or 4 HART input channels. It
supports up to 16 field devices per channel (in multidrop mode) for a total of 64 Field Devices on
4 channels, configurable for Primary or Secondary Master, support for retries, BURST mode
and HART Command 3 or 9.

The Ethernet output supports up to four MODBUS/TCP and four HART-IP connections. A built­in web server provides quick and easy viewing of HES and device status, HART field device
variable data and its MODBUS register address using any web browser. Configuration is
available using PACTware and the associated DTMs.

Features

Available with multiple channels. 1 or 4 HART channels to support up to 16 or 64 HART

devices.

Single HART channels: Up to 16 HART devices in digital multidrop mode, or one device in a

standard point-to-point 4-20mA loop configuration.

4 HART channels: Up to 16 on each of four multidrop HART networks to HES transmits to IIoT
systems over Internet or Intranet to control systems, asset manager and historians.

HART Multiplexer Capability. Multiplex up to 64 HART instruments with dynamic and device

variables and diagnostic bits that you want to capture in your asset management system over
your industrial Ethernet network.

Works with HART compatible devices. The HES communicates with HART 5, 6 and 7 smart
multivariable mass flow, pressure, pH and temperature transmitters, coriolis, magnetic,
ultrasonic and vortex flow meters and more.

Monitor up to 8 variables per device plus instrument diagnostics. Using the Field Device
Status byte data, the HES reads diagnostic data including smart device configuration changed;

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primary and non-primary variables out of limits; primary variable analog output fixed and more
HART status data. It can also be configured to read the Additional Status from the Field Devices
(using command 48).

Network configuration. Supports DHCP or fixed IP address, subnet mask and gateway
settings (NAC client), au to

Security. Two layer security. User and Network configuration can be independently write
protected using hardware jumpers (see Section 3) and the number of connections
(MODBUS/TCP and HART-IP) can be set by the user (see Section 5).

Easy MODBUS mapping selection. Provided by variable or by device grouping.
Simple to Configure. Configure over HART-IP, using PACTware or other FDT host and

supplied DTM. Easy to use menus provide full configuration of HES, HART channel
communications and MODBUS data.

Webpage monitoring and status. A built-in web server in the HES provides quick and easy
viewing of HES and HART field device status, HART device variable data and its MODBUS
register address using any web browser.

negotiation and auto MDIX.

Operating power. 9-30DC

Model Numbers and Options

The following section provides details of the Moore Industries model number and the available
options for the HES.

Moore Industries uses the model and serial numbers of our instruments to track information
regarding each unit that we sell and service. If a problem occurs with your instrument, check for
a tag affixed to the unit listing these numbers. Supply the Customer Support representative with
this information when calling.

Moore Industries model numbers for HES is structured as follows:
HES/4HART/ETH/9-30DC/-MB [DIN]
Unit/Input/Output/Power/-Options [Housing]
Refer to Section 10 Ordering Information for a quick reference table of ordering information.

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INPUTS:

Accepts a HART digital protocol input directly from a smart HART transmitter.

HART - Single HART channel input supporting up to 16 HART devices.
4HART - Four HART channel inputs supporting up to 64 HART devices.

OUTPUT:

ETH

HES has Ethernet Output that supports 10/100 Mbps Cat 5/6 Ethernet communications.

POWER:

9-30DC
Accepts any power input range of 9-30Vdc.

OPTIONS:

-MB

HES has MODBUS/TCP Output. This option must be specified.

HOUSING:

[DIN]

DIN-style aluminum housing mounts on 35mm Top Hat DIN-rail (EN50022).

Dynamic and Device Variables

Before setting up the HES, or incorporating the unit in your application, Moore Industries
suggests that all users take a few moments to become familiar with the different HART revisions
and variables available in their HART field devices.

Understanding How the HES Retrieves and Stores HART Field Device Data

HART Revisions

HART field devices are compliant to a certain HART revision. Most field devices released within
the last twenty years support HART revisions 5, 6 or 7. Each new revision of HART offers
different features and capabilities but all field devices, regardless of revision, still support
backwards compatibility with HART masters and handheld communicators. The HES, acting as
a HART master, communicates with all HART field devices that contain HART revision 5, 6 or 7.
It is important to verify what revision of HART the field device contains to ensure that the HES is
configured correctly.

HART Dynamic and Device Variables

HART devices can provide a significant amount of data in addition to the primary variable, which
is embedded onto the 4-20mA loop. In addition to diagnostic and status bits and bytes, there are

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HES User Manual

DV

Description

242

(Optional) Battery Voltage

243

(Optional) Battery life

244

Percent Range

245

Loop Current

246

Primary Variable (PV)

247

Secondary Variable (SV)

248

Tertiary Variable (TV)

249

Quaternary Variable (QV)

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two types of HART variables that you can retrieve from HART devices – Dynamic Variables and
Device Variables.

All of the HART field device HART Variables are IEEE 754 Floating Point values and are
retrieved by the HES from the field device by utilizing HART Command 03 or Command 09.

Dynamic Variables consist of the Primary Variable (PV), Secondary Variable (SV), Tertiary
Variable (TV) and Quaternary Variable (QV). These variables can be obtained from the field
device using HART Command 03 or 09.

Device Variables may also be used in more sophisticated or multivariable HART field devices to
provide additional process, diagnostic or status related information. Device Variables are only
available in HART 6 and 7 revision field devices and are read using HART Command 09. Each
field device can define up to 240 Device Variables (HART 7) numbered consecutively from 0 to

239. The Device Variable Codes are unique to each field device and may be defined in the
operation manual or obtained from the manufacturer. In addition, the following Device Variable
Codes are defined in the HART specification (see table 1.1).

Table 1.1. HART Additional Device Variables

NOTE: On some HART field devices the Dynamic Variables - PV, SV, TV and QV, can

be assigned and represented as any of the Device Variables.

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HES as a HART Master

The HES can be configured as a Primary or Secondary HART master and polls up to 16 field
devices on each of its four channels (total of 64 field devices maximum per HES). The HES
supports HART Commands 03 and 09 for the reading of Dynamic and Device Variables.
Additionally the HES supports HART Command 48 which reads the field device’s Additional
Status data. The HART revision of the field device will determine how it supports these
commands. Below is a brief summary of which HART Commands are supported by each HART
Revision.

HART 5 Devices support HART Command 03 only.
Using HART Command 03, the HES will read the Dynamic Variables, i.e. PV, SV, TV, QV and

loop current from the field device.
HART 6 Devices support HART Command 03 and Command 09.
Using HART Command 03, the HES will read the Dynamic Variables and loop current from the

field device. Using Command 09, the HES can read up to 4 four Device Variables from the field
device. To use Command 09, the number of Device Variables and each Device Variable Code
from the specific field device need to be specified.

HART 7 Devices support HART Command 03 and Command 09.
Using HART Command 03, the HES will read the Dynamic Variables and loop current from the

field device. Using Command 09, the HES can read up to eight Device Variables from the field
device. To use Command 09, the number of Device Variables and each Device Variable Code
from the specific field device need to be specified.

All HART revisions support t h e Additional Status Command 48.
For multivariable and more complex HART field devices, where data is required from more than

eight Device Variables, the field device can be polled multiple times by the HES with each poll
specifying up to eight unique Device Variables. For example, if you wanted Device Variables 2­25 from a specific field device, you could configure the HES to poll that same f ield device using
HART Command 09 three times specifying eight unique Device Variables in each poll.

HES as a HART Field Device

The HES acts as both a HART Master (reading up to 64 field devices across four channels) and
as a HART Field Device. As a HART Field Device, it is HART 7 compliant and has both
Dynamic and Device Variables, which can be read via MODBUS/TCP, HART-IP or can be
viewed on the HES’ webpage. See figure 1.1

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Figure 1.1. HES HART Status & Variables webpage

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HES User Manual

DV Code

Name

Description

1

FieldDevData

Ch1, Device 1, PV

2

FieldDevData

Ch1, Device 2, PV

----------------

----------------

thru

16

FieldDevData

Ch1, Device 16, PV

17

FieldDevData

Ch2, Device 1, PV

----------------

----------------

thru

32

FieldDevData

Ch2, Device 16, PV

33

FieldDevData

Ch3, Device 1, PV

----------------

----------------

thru

48

FieldDevData

Ch3, Device 16, PV

49

FieldDevData

Ch4, Device 1, PV

----------------

----------------

thru

63

FieldDevData

Ch4, Device 15, PV

64

FieldDevData

Ch4, Device 15, PV

65

ch1 num configured

Number of field devices channel 1 is
configured to poll

66

ch1 w/ comms

Number of field devices channel 1 is
communicating with

67

ch2 num configured

Number of field devices channel 2 is
configured to poll

68

ch2 w/ comms

Number of field devices channel 2 is
communicating with

69

ch3 num configured

Number of field devices channel 3 is
configured to poll

70

ch3 w/ comms

Number of field devices channel 3 is
communicating with

71

ch4 num configured

Number of field devices channel 4is
configured to poll

72

ch4 w/ comms

Number of field devices channel 4 is
communicating with

73

total configured

Total number of field devices the HES is
configured to poll

74

total w/ comms

Total number of field devices the HES is
communicating with

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The HES has 74 defined Device Variables (see default assignments in table 1.2). DV1-64 are
assigned by default to represent the PV of each device (1-16) on each HES channel (1-4).
However, any of these 64 Device Variables can be re-configured to represent any variables of
the connected HART field devices. DV65-74 are fixed Device Variables that include information
on HES channel and device communications.

Table 1.2. HES HART Device Variables

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HES User Manual

Dynamic
Variable

DV Code

Description

PV

DV66

Number of field devices channel 1 is communicating with

SV

DV68

Number of field devices channel 2 is communicating with

TV

DV70

Number of field devices channel 3 is communicating with

QV

DV72

Number of field devices channel 4 is communicating with

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The Dynamic Variables are assigned by default as shown below, but any of the HES’ 74 Device
Variables can be assigned to any of the Dynamic Variables - PV, SV, TV and QV, when
configuring the device. The Loop Current value of the HES is set to NaN (Not a Number).

Table 1.3. HES HART Dynamic Variable Defaults

HES MODBUS Data

The HES provides access to both HART field device data, HES device data and additional
status information.

For each field device, the following information is made available to the MODBUS memory map:

 Dynamic Variables (PV, SV, TV, QV) plus Loop Current or Device Variables (1-8)*
 Variables’ Quality Stamps
 Status and Additional Status** Information
 Configuration Data – Serial number, Tag, HART revision, Manufacture and Device Type

Code, EGU, PV Upper & Lower Range

There are various options to organize and compress the HART field device data within the
MODBUS memory map. Compression allows each group of data within the memory map to be
organized in a contiguous manner, which optimizes and minimizes the number of MODBUS
master polling records. The default setting organizes the HART field device data by variable
type and uses no compression.

For the HES, the following information is available within the MODBUS memory map:

 System Information (Overall status, information, diagnostics, security, configuration

errors)

 Channel status
 Dynamic Variables (PV, SV, TV, QV)
 Device Variables (1-64)
 Variables’ Quality Stamps

Once the HES is fully configured, the HES web pages can be referenced to confirm the
MODBUS registers used for all data.

*2 sets of registers are provided for the device data, one set is 32 bit floating point and the other set is 16 bit integer

values
**The Acquire Additional Status setting needs to be enabled for the channel in the HES

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Section 2 – Calibration and Bench Check

Calibration

As the Input signals and Output data are in a digital format, no calibration is necessary.

Bench Check

We strongly recommend that you initially configure and test the HES on your bench prior to
installing it on your HART loop(s).

Your first task would be to configure the IP address for your HES.

Configuring the HES Ethernet Settings

Configuring your HES for your local area network (LAN) is the first step in this process. Our
Network Address Configuration (NAC) Client software will help you configure the HES properly.
Begin by installing the NAC Client software onto your PC.

Installing the NAC Client

To install the software, insert the Interface Solution Configuration Tools and Installation Manuals
CD into the CD drive of a Windows® equipped PC. Open the CD/Configuration Software and
Tools, navigate to Ethernet NAC Client Software and run the Moore NAC program, then use the
setup program to install the NAC Client. The setup program may require you to upgrade certain
Windows® components before it will install.

Fixed Network Settings or DHCP

To use the HES on a given Ethernet network, three settings must be configured – IP address,
gateway and subnet mask. The HES comes with DHCP (Dynamic Host Configuration Protocol)
enabled, allowing the network settings to be acquired automatically when the HES is connected
to a network with a DHCP server. If connected to a network without a DHCP server, fixed
network settings must be configured in the HES.

NOTE: If the HES is using DHCP at start up, the network address information
displayed in the list box is how it is currently configured. When you double-click to open the Edit
window, the network settings boxes are disabled. You cannot set the IP address, subnet mask
or gateway address manually if DHCP is enabled.

CAUTION: The use of DHCP introduces the possibility of change or loss of IP
address, caused by DHCP server outages or configuration specifics, or by an untimely power
outage to the HES (i.e. coincident with DHCP lease expiration). Use of fixed network settings in
the HES is recommended. This avoids these potential problems.

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To access the network settings of any HES, run the NAC Client on a PC connected to the same
network as the HES or, if no network is available, connect an Ethernet cable between the
Ethernet port of the HES and PC.

1. Start the NAC Client by clicking on the icon in the Start Menu.

2. Once the program is running, click “Find All”. If more than one HES is on the network,
the NAC Client will list them a ll.

3. Either use the serial number to identify the HES, or simply disconnect the network cable
from the HES in question, click “Find All” again and determine which HES disappeared
from the list.

Figure 2.1. NAC Client showing HES default setting with DHCP enabled.

To change the network settings for the HES, double-click on the HES that you want to change.
This will open a second window where you can view and chang e all network settings. Click OK
when you are fini shed.

If you receive an error, you may have an incorrect setting in the network window.

Figure 2.2 – NAC Client showing HES with DHCP disabled and showing a user specific IP
address.

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Verifying the HES Ethernet Connection

To test the HES Ethernet connection, open a web browser (for example Internet Explorer) and
type the IP address of the station into the address bar. If you are successful, you will see a web
page entitled “HES: HART Ethernet System”.

Testing your HES

To test that your HES is operating properly you will need the following:

Table 2.1. Assembling the Necessary

Device

HART Load
Power

Personal

HART Field Device

MODBUS/TCP Host

Resistor

Supply

Computer

Specifications

250 – 1100 ohm s

9 – 30Vdc

Microsoft Windows based PC; 16Mb free
20MB free disk space on hard drive;
Windows 7 or
Ethernet
Internet Explorer (or other web browser)

At least one HART device to be used to test the
functionality of the HES

To be used to verify the transfer of data from the
HART Field Device to the MODBUS/TCP Host

Equipment

10

cable

RAM;

Microsoft

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Front Panel LEDs

The front panel of the single channel HES has two LEDs, Ready and Channel 1.
The front panel of the four channel HES has five LEDs, Ready and Channels 1 - 4.

Table 2.2. LED Meanings

LED

Color

Description

Ready

Channel X (1, 2, 3, 4)

RED

Initializing on power up or Unit

GREEN

RED

GREEN

RED/GREEN

System OK

Initializing, Fault or No
communication

Channel OK and HART
communication

Some but not all field devices
responding to

HART

with all field

polling

Fault

devices

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Wiring your HES

For your testing, your HART Field Device can be powered either by the HES, or by a separate
power source.

See Figure 2.3 for connecting your HART Field Device to the HES by using the HES to provide
power to the HART Field Device. Note that this method is only applicable to testing on Channel
1 of the HES. Only Channel 1 has the transmitter excitation (TX) terminal.

See Figure 2.4 for connecting your HART Field Device using an external power source to
provide power to the HART Field Device.

Figure 2.3. Connecting a HART Field Device to the HES

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Figure 2.4. Powering your HART Field Device by Using an External Power Source.

Testing Channel 1

By default, Channel 1 of the HES is configured to poll one device at HART address 0, so set up
your HART field device for HART address 0. Connect it to the input of the HES by following the
wiring diagram of either Figure 2.3 (using the HES TX terminal to power your HART field device)
or Figure 2.4 (using an external power source to power your HART field device). If everything is
correct, you should observe a green indication on the LED adjacent to Channel 1 on the front
panel of the HES.

You can now use your MODBUS/TCP Host to verify that the HES is passing MODBUS data
correctly. First , use your PC to view the HES web page for the IP address that you provided
earlier in this bench test procedure. View the System Status Registers for Channel 1 and look
at the Register Name “Detected Devices”. The value in the register should be 0x001 that
implies Device 1 is present.

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Channel 1

Register Name

MB Reg

Value

Status

Ch 1 Consolidated
Status

9566

0x0010

(4) One or more Devices have Device
Malfunction Bit Set

Detected Devices

9569

0x0001

(0) Device 1 is Present

Devices Not
Producing Data

9571

0x0000

No status bits set

Channel 1

Device

MB Reg

Status

Status Message

Channel 1, Device 1
4225

Field Device Status

(4) More Status

4545

Additional Status

Not Read
Channel 1, Devices 2 to 16 are not polled.

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If you see a value of 0x000 press the F5 key on your keyboard to update the web page. When
you see the 0x001 value then your HES is successfully communicating with your MODBUS
Host via Ethernet (see Table 2.3).

Table 2.3. System Status Registers for Channel 1

Now you can verify that HART data is passing from your HART device, through the HES, and
on to your MODBUS/TCP Host (even though your HART Field Device is not connected to your
process).

Go to the page entitled Field Device HART Status and observe the registers for Channel 1. You
should be able to see status information for Channel 1, Device 1 similar to the Table 2.4.

Table 2.4. Status Information for Channel 1, Device 1

Addr: 0
Tag: TAG4

Note that the Field Device Status in this example shows a code of (4) for More Status Available
and a code of (7) for Device Malfunction. This data is being transmitted by the HART Field
Device and is being successfully read by the HES. To ensure that this data is being
successfully passed along to your MODBUS/TCP Host you will have to use your MODBUS/TCP
Host to read Register 4225. Please see Figure 2.5 and notice that register 4225, bit position 4
shows a 1, and register 4225, bit position 7 also shows a 1. This proves that the HART data is
being successfully passed from your HART Field Device, through the HES, and on to your
MODBUS/TCP Host without er r or .

Available
(7) Device
Malfunction

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Figure 2.5. MODBUS Register Information

If you have an HES with a single HART channel then your testing is now complete. If you have
an HES with four HART channels, you can now proceed to test the remaining three channels.
The major difference will be in the way the HART loop is powered (by an external power source)
as shown in Figure 2.4.

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Top Terminals (Left to Right)

T1

T2

T3

Input Single

TX

+IN

-IN

Top (Left to Right)

T1

T2

T3

T4

T5

T6

T7

T8

T9

Input Four
Channel

TX

+IN

-IN

+IN

-IN

+IN

-IN

+IN

-IN

Channel 1

Channel 2

Channel 3

Channel 4

Bottom Terminals (Left to Right)

B1

B2

B3

Power 9-30VDC

(+)DC

(-)DCC

GND

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Section 3 – Wiring and Installation

Instructions in this section and others may require special precautions to ensure the safety of
the personnel performing the operations. Notes, Cautions and Warnings that may cause
potential safety issues are indicated throughout this manual by symbols, please refer to the
Safety Message Page.

Terminal Designations

The following figures (3.1-3.4) are the terminal designation information for both the single and
four channel HES.

Figure 3.1. Top Terminal Configuration for Single Channel HES

Channel

Figure 3.2. Top Terminal Configuration for Four Channel HES

Figure 3.3. Bottom Terminal Configuration for Single and Four Channel HES

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Abbreviation

Meaning

TX

Power for 2-Wire transmitter

+IN

Positive input

–IN

Negative input

(+)DC

Positive power input

(–)DCC

Negative power input

GND

Ground

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Figure 3.4. Key for Figures for 3.1 – 3.3

NOTE: Terminal blocks can accommodate 14-22 AWG solid wirin g. Tighten terminals

to four inch-pounds (maximum).

Dimensions

Dimensions are the same for the 1 channel and 4 channel. See figure 3.5.

Figure 3.5. HES Dimensions

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Installation

Installation consists of physically mounting the unit, grounding the instrument, and completing
the electrical connections.

Mounting

The HES is designed to snap easily onto 35mm Top Hat (EN50022) DIN rails.

Electrical Connections

When installing any Moore Industries product, always follow all local regulations and standards
for grounding, shielding, and safety.

Installation Category

All terminals are rated CAT 1.

Equipment Ratings

The HES does not generate hazardous voltages, it provides a low current (4-20mA) input or
Ethernet output. Products connected to the HES should be designed to receive this type of
input.

Input

The HES has a choice or either 1 or 4 channels HART inputs with the ability to individually
configure each channel as either a Primary, Secondary, or Disabled Master. Each channel
supports up to 16 HART devices in digital multidrop mode, or can support just one device in a
standard point-to-point 4-20mA loop configuration.

Four channel configuration can support up to 64 total HART devices for high density
installations. The HES communicates with all HART 5, 6 and 7 devices including smart valves,
multivariable flowmeters, pressure, pH, level, and temperature transmitters and more.

A transmitter excitation power supply on Channel 1 only: 25.8Vdc ±3%@35mA; capable of
powering multiple HART field devices configured as multidrop model. (See figures 3.1 – 3.4)

Output
The HES offers a standard one RJ45 connector for Ethernet.

Protective Earth Conductor

The Protective Earth Conductor shall be of equal or larger size wire than the other two power
conductors. The Protective Earth Conductor shall be the first conductor connected to the unit
when the unit is being wired. It shall be the last conductor removed when the unit is being un­wired.

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Recommended Ground Wiring Practices

Moore Industries recommends the following ground wiring practices:
Any Moore Industries product in a metal case or housing should be grounded. The protective

earth conductor must be connected to a system safety earth ground before making other
connections. All input signals to, and output signals from, Moore Industries’ products should be
wired using a shielded, twisted pair wiring technique. Shields should be connected to an earth
or safety ground. For the best shielding, the shield should be run all the way from the signal
source to the receiving device (see Note below). The maximum length of unshielded input and
output signal wiring should be 2 inches.

NOTE: Some of Moore Industries’ instruments can be classified as receivers (IPT2,

IPX2, etc.) and some can be classified as transmitters (TRX, TRY, etc.) while some are both a
receiver and a transmitter (SPA2, HIM, etc). Your shield ground connections should be
appropriate for the type of signal line being shielded. The shield should be grounded at the
receiver and not at the signal source.

CE Conformity

Installation of any Moore Industries’ products that carry the CE marking must adhere to the
guidelines in the Recommended Ground Wiring Practices section in order to meet the EN 61326
requirements set forth in the applicable EMC directive.

User Configurable Hardware

The HES has access to internal security jumpers with the ability to set them to read only (see
figures 3.6, 3.7.A, and 3.7.B). The jumpers are accessed by a sliding panel on the bottom of the
device (see figure 3.7).

Security jumpers are set by default to:

• Network configuration = Read / Write

• User configuration = Read / Write

CAUTION: Please power down unit before accessing the jumpers.

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Figure 3.6. Jumpers Access Located on the Bottom of the HES under a Sliding Panel

Figure 3.7.A HES Jumper Configuration for Read/Write

Figure 3.7.B HES Jumper Configuration for Read Only

NOTE: For jumper configuration change to take effect, the HES will need to be power

cycled (turn power off and back on).

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To check, click on the HES System Settings, in the HES DTM software, upload the
configuration, select HES System Settings and scroll down, see figure 3.8.

Figure 3.8. View of Status of HES Network Configuration Jumper

NOTE: The jumper settings are also viewable on the HES Home webpage in the

Security table.

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Section 4 – HES Configuration

Four different pieces of software are required for configuring your HES. They are available on
the Moore Industries’ CD shipped with the HES or for download from Moore Industries’ web site
at http://www.miinet.com/

• PACTware v. XXX (Download the latest version) or any FDT frame application

• Moore Industries MIIP Communications DTM

• Moore Industries’ HES Device DTM

• Moore Industries’ Network Address Configuration (NAC) Client

For users who already have an FDT Frame Application, all the following information is still
relevant except for the PACTware installation. For more information on FDT/DTM please refer
to www.fdtgroup.org.

FDT Frame Application

Moore Industries has always provided proprietary software to configure and operate our field
instruments to the full extent. The HES will require the use of an FDT frame application, which
allows configuration and adjustment of any and all field instruments, which have a DTM. For
users who do not already have an FDT frame application, Moore Industries provides
PACTware.

. The software required includes:

An FDT frame application, such as PACTware, is a PC program, which interfaces with individual
software modules for instrument operation. This interface is regarded as the FDT; the individual
software modules for instrument adjustment are called DTMs (Device Type Manager). This
confi gurati on makes u ser-friendly adjustments possible because the interface for instrument
adjustment is optimally adapted to each instrument.

When installing the version of PACTware supplied by Moore Industries, the installation will
include three communication DTMs. They are a HART Communication DTM, and two
proprietary communication DTMs. The MISP DTM stands for Moore Industries Serial Port and
the MIIP DTM stands for Moore Industries Internet Protocol. The HES only uses the MIIP DTM.

FDT/DTM Software Installation

In order to get started you will need to either install the PACTware software and DTMs or just
install the DTMs (if you already have an FDT frame application installed). All the files you need
can be found on our website www.miinet.com.

The PACTware installer file will ins tall PACTware and all requir e d communication DTMs. The
HES and other device DTMs need to be installed separately (see below).

PACTware_vxxx_FDT_DTM_Installation_Moore_Industries.exe

When you run the installer, you will have the option to select which components you want to
install.

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NOTE: xxx is the current version of software. Download the latest version of all

software to assure compatibility.

To Install PACTware

Click on installer and follow prompts.
You will find individual DTM installers on the website and Moore Tools CD in Comms and

Device folders. Use these to install or update the Moore Industries DTMs.

Figure 4.1. PACTw are Ready for MIIP DTM Installation

Moore Industries MIIP DTM Installation

To communicate with the HES you will need to install the MIIP DTM. The MIIP DTM can be
found on the Moore Industries Configuration Tools CD, or from our website www.miinet.com.

To install simply locate file, double click file and follow on screen instructions to install.

NOTE: The MIIP Communications DTM: Is a Moore Industries Internet Protocol, which

allows communication via Ethernet.

Moore Industries HES Device DTM Installation

File is named: HES_PC_Configuration_Software_Moore_Industries

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To install simply locate file on the CD or download from the web site, double click file and follow
on screen instructions to install.

Once you have installed all the necessary DTMs on your system, you are now ready to launch
the FDT frame application (PACTware) and configure your device.

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Basic Setup

Once the HES is powered up and the software is loaded, a simple setup is all that is needed to
get started with a laptop, CAT 5 Ethernet cable with RJ45 connection (see figure 4.2). The HES
supports Auto MDIX (Medium Dependent Interface), which means that either a straight through
Ethernet patch cable or crossover cable can be used for commissioning and configuration.

Figure 4.2. HES connection to PC for Configuration

Network Configuration

The HES comes default from the factory set to DHCP. Configuring the HES for your local area
network (LAN) is the first step in this process. Our Network Address Configuration (NAC) Client
software will help you configure the HES properly. Begin by installing the NAC Client software
onto your PC.

Installing the NAC Client

To install the software, insert the Interface Solution Configuration Tools and Installation Manuals
CD into the CD drive of a Windows® equipped PC. The NAC client software available in the
Resources Area on the Moore Industries website or on the CD included with your product.

Run the Moore NAC program, then use the setup program to install the NAC Client. The setup
program may require you to upgrade certain Windows® components before it will install.

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Fixed Network Settings or DHCP

To use the HES on a given Ethernet network, three settings must be configured– IP address,
gateway and subnet mask. The HES comes with DHCP (Dynamic Host Configuration Protocol)
enabled, allowing the network settings to be acquired automatically when the HES is
connected to a network with a DHCP server. Change the DHCP to a static IP. The number can
be obtained from your system administrator. NAC client should always be used initially and
DHCP should not be set permanently.

NOTE: If the HES is using DHCP at start up, the network address information

displayed in the list box is how the server is currently configured. When you double-click to open
the Edit window, the network settings boxes are disabled. You cannot set the IP address,
subnet mask or gateway address manually if DHCP is enabled.

CAUTION: The use of DHCP introduces the possibility of change or loss of IP
address, caused by DHCP server outages or configuration specifics, or by an untimely power
outage to the HES (i.e. coincident with DHCP lease expiration). Use of fixed network settings in
the HES is recommended, and avoids these potential problems.

Change Network Settings

To access the network settings of the HES, run the NAC Client on a PC connected to the same
network as the HES or, if no network is available, connect a network cable between the
Ethernet ports of the HES and PC. No cross over cable is necessary.

1. Start the NAC Client by clicking on the icon in the Start Menu

2. Once the program is running, click F in d All

3. If more than one HES is on the network, the NAC Client will list them all.

4. Disconnect the network cable from the HES in question, click Find All again and
determine which HES disappeared from the list.

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To Change the Network Settings for a HES

1. Double click on the HES that you want to change. This will open a second window where
you can view and change all network settings.

2. Set Static IP Using NAC Client.

3. Click OK when you are finished.

Power the HES on and off.

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Connecting to the HES Using MIIP

Once you have installed all the necessary DTMs on your system, connected your HES to an
Ethernet Network, and you know the IP address of the HES (use the NAC client for the IP), you
are now ready to launch the FDT frame application (PACTware) and configure your device.

1. Click on the “PACTware” Icon to launch the software.

2. Right Click on Host PC, select “Add Device”

3. Select the “MII MIIP Communications DTM” from the pop up window.
a. Click OK.

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4. To be able to configure the HES, you will need to set its IP address in the MIIP DTM.

a. Right click on the MII MIIP Communications DTM and select “Parameters”

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2. Enter the IP for the HES, Click ”Apply”
a. You have assigned the IP using the NAC client, you want to use it to talk to the

HES

b. Click “Apply”

Add Device

1. Right click on the DTM listed under Project (where the IP was just set)

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2. Select “Add Device”

3. In the pop up window, select “HES”.

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Display HES Configuration

1. Right click on the HES and select “Parameter”

2. Right click on the “HES” (selected DTM), and select “Connect”

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A green box will appear around the connection symbols showing the device is connected.

3. Load the parameters from the device to see the current device settings.
a. Right click on the HES, select “Load From Device”
b. A window will appear while loading the information

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4. The HART Inputs screen will be displayed

For HES Default Settings, please refer to the HES Quick Start Guide. Default values for each
parameter are also shown below in [ ] (on the following pages).

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HART Inputs Settings

HART Inputs - Channel Settings

Each channel has identical settings. Channel 1 is shown as an example.

• HES Master Mode [Primary] - The user can select Primary Master, Secondary

Master, or Disabled. Choose Disabled when a channel has no devices hooked up to it or
you want to disable the HART monitoring on that channel.

• Operation
o Acquire Additional Status [off] - The field devices all produce device specific

Additional Status bytes (25 maximum) as defined by the HART standard. If
configured and available, the HES will read the field device additional status
bytes. These are displayed on the ‘Field Device HART Status ’ webpage and can
also be found in the MODBUS registers (see MODBUS registers section).

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o Burst Mode [off] - The HES supports enhanced broadcast messaging more

commonly referred to as burst mode for one field device per channel. When set
to burst mode, the field device will proactively send out messages instead of
waiting for the HART master to request them. This enables event driven
communication (high, low, deviation of signal or change in status) and/or timed
communication to the master. Burst slot is enabled when the user selects Burst
Mode. Select the Device number in the pull down menu.

NOTE: The HART field device needs to be configured for Burst with the same burst

confi gurati on (Command 3 or 9) as the HES.

• Number of Retries [1] – The number of times the HES will try a HART field device that

isn’t responding before declaring a communications error for that Field Device.

• HART Devices – Channel X
o Number of HART Devices [1] – the number of devices (up to 16) chosen on a

channel will equal the number of polling device addresses available (not grayed
out).

o Device Y Polling Address - This is the HART Polling Address for the selected

field device, enter a number from 0-63.

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NOTE: The pencil icon means you have not saved or applied the change.

Please remember to download to your device, refer to Saving the Configuration File to the HES
at the end of this section.

HART Field Device Settings

First, select the device you want to configure from the pull down list.

• Polling Address - This is the HART Polling Address, as entered on the Channel

Configuration screen. It is read-only on the Field Device Settings screen.

• Polling Command [Command 3] - This is used to select the HART command for

retrieving Dynamic or Device Variables. See Section 1 Introduction, Dynamic and Device
Variable for more information.

o Command 3 - Used for retrieving PV, SV, TV, QV and loop current from the field

device.

o Command 9 - Command 9 is supported by HART 6 or 7 devices. Selecting this

command requires the user to define the number of Device Variables (DVs) and
each DV code to be read.

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Configure Using Command 9

1. Select the number of “Device Variables” on the channel you are configuring

2. Enter Device Variable codes for the data to be read from connected HART devices

3. Click “Apply”

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Copy Device Settings to a Different Channel

If you have a number of devices with the same settings, this feature helps to speed up
configuration.

1. Set up 1 device with your command settings

2. Go to the channel and device you want to copy the setting to and scroll to the bottom of

the Device Setting

3. Select “Copy HART Field Device Settings From” and choose the Device you want to

copy from in the pull down menu

4. Click “Copy”

5. Click “Apply”

Please remember to download to your device, refer to Saving the Configuration File to the HES
at the end of this section.

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Default Device Settings

Use “Set to Default” to set a particular device to the default configuration.

1. Click on the channel then the “HART Field Device Settings” you want to change t o

default

a. Select the device you wish to default

2. Click on the “Default“ Button under “Default HART Field Device Settings”

3. Click “Apply”

Please remember to download to your device, refer to Saving the Configuration File to the
HES at the end of this section.

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MODBUS/TCP Settings

1. Select MODBUS/TCP in the selection pane

2. Configure the various options, which control how Field Device data is placed in

MODBUS registers, and how errors are handled.

3. Click “Apply”

Please remember to download to your device, refer to Saving the Configuration File to the HES
at the end of this section.

MODBUS Mapping Configuration

Allows the mapping of the HART field device variables to MODBUS registers. See Section 5 for
details on MODBUS Register definitions and HART field device registers.

Mapping Mode [By Variable Type]

• By Variable Type – Organize by Variable Type (Primary Variable1 (PV1), Primary

Variable 2 (PV2), Primary Variable 3 (PV3), etc.)

• By Device Type - Organize by Device Type (Primary Variable (PV1), Secondary

Variable (SV1), Tertiary Variable (TV1), Quaternary (QV1) etc.)

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HES Modbus map - Device Data by Variable

IO Channel

CHANNEL 1 1 1 1 1 1
DEVICE 1 2 3 4 5 6

Paramete r Type

Group(s)

Float D ata

PV float32

Float D yn Vars A

1 3 5 7 9 11

SV float32 Float D yn Vars A

109 111 113 115 117 119

TV f loat32 Float Dyn Vars A

217 219 221 223 225 227

QV float32 Float Dyn Vars A

325 327 329 331 333 335

Loop Current

float32

Float D yn Vars B

513 515 517 519 521 523

POR

float32

Float D yn Vars B

621 623 625 627 629 631

RESERVED float32 Float D yn Vars B

729 733 737 741 745 749

Var1 float32

Float D ev Vars

1025 1027 1029 1031 1033 1035

Var2 float32

Float D ev Vars

1133 1135 1137 1139 1141 1143

Var3 float32

Float D ev Vars

1241 1243 1245 1247 1249 1251

Var4 float32

Float D ev Vars

1349 1351 1353 1355 1357 1359

Var5 float32

Float D ev Vars

1457 1459 1461 1463 1465 1467

Var6 float32

Float D ev Vars

1565 1567 1569 1571 1573 1575

Var7 float32

Float D ev Vars

1673 1675 1677 1679 1681 1683

Var8 float32

Float D ev Vars

1781 1783 1785 1787 1789 1791

Integer Data

PVInteger fixed point

Int D yn Vars A

2049 2050 2051 2052 2053 2054

SVInteger fixed point

Int D yn Vars A

2103 2104 2105 2106 2107 2108

TVInteger fixed point Int D yn Vars A

2157 2158 2159 2160 2161 2162

QVInteger fixed point

Int D yn Vars A

2211 2212 2213 2214 2215 2216

LoopCurrentInteger fixed point Int Dyn Vars B

2305 2306 2307 2308 2309 2310

PO R Integer fixed point

Int D yn Vars B

2359 2360 2361 2362 2363 2364

RESERVED Int Dyn Vars B

2413 2415 2417 2419 2421 2423

Var1 Integer fixed point Int D ev Vars

2561 2562 2563 2564 2565 2566

Var2 Integer fixed point Int D ev Vars

2615 2616 2617 2618 2619 2620

Var3 Integer fixed point Int D ev Vars

2669 2670 2671 2672 2673 2674

Var4 Integer fixed point Int D ev Vars

2723 2724 2725 2726 2727 2728

Var5 Integer fixed point Int D ev Vars

2777 2778 2779 2780 2781 2782

Var6 Integer fixed point Int D ev Vars

2831 2832 2833 2834 2835 2836

Var7 Integer fixed point Int D ev Vars

2885 2886 2887 2888 2889 2890

Var8 Integer

fixed point Int D ev Vars

2939 2940 2941 2942 2943 2944

Quality

RESERVED

Quality

3073 3081 3089 3097 3105 3113

Var1 Quality

Quality Stamp - see S

Quality Dev Vars

3585 3586 3587 3588 3589 3590

Var2 Quality

Quality Stamp - see

Quality Dev Vars

3639 3640 3641 3642 3643 3644

Var3 Quality

Quality Stamp - see S

Quality Dev Vars

3693 3694 3695 3696 3697 3698

Var4 Quality

Quality Stamp - see S

Quality Dev Vars

3747 3748 3749 3750 3751 3752

Var5 Quality

Quality Stamp - see S

Quality Dev Vars

3801 3802 3803 3804 3805 3806

Var6 Quality

Quality Stamp - see S

Quality Dev Vars

3855 3856 3857 3858 3859 3860

Var7 Quality

Quality Stamp - see S

Quality Dev Vars

3909

3910 3911 3912 3913 3914

Var8 Quality

Quality Stamp - see S

Quality Dev Vars

3963

3964 3965 3966 3967 3968

HES Modbus map - Device Data by Variable with CMD3/9 Compressi on

IO Channel Data

CHANNEL 1 1 1 1 1 1
DEVICE 1 2 3 4 5 6

Paramete r Type Group(s)

Float Data

PV/Dev Var 1 f loat32 Float Dev Vars

1 3 5 7 9 11

SV/ Dev Var 2 float32 Float Dev Vars

109 111 113 115 117 119

TV/ Dev Var 3 float32 Float Dev Vars

217 219 221 223 225 227

QV/ Dev Var 4

float32 Float Dev Vars

325 327 329 331 333 335

Dev Var 5

float32 Float Dev Vars

433 435 437 439 441 443

Dev Var 6 float32 Float Dev Vars

541 543 545 547 549 551

Dev Var 7 float32 Float Dev Vars

649 651 653 655 657 659

Dev Var 8 float32 Float Dev Vars

757 759 761 763 765 767

Integer Data

PV/Dev Var 1 Integer fixed point Int Dev Vars

2049 2050 2051 2052 2053 2054

SV/ Dev Var 2 Integer fixed point Int Dev Vars

2103 2104 2105 2106 2107 2108

TV/ Dev Var 3 Integer fixed point Int Dev Vars

2157 2158 2159 2160 2161 2162

QV/ Dev Var 4 Integer fixed point Int Dev Vars

2211 2212 2213 2214 2215 2216

Dev Var 5 Integer

fixed point Int Dev Vars

2265 2266 2267 2268 2269 2270

Dev Var 6 Integer

fixed point Int Dev Vars

2319 2320 2321 2322 2323 2324

Dev Var 7 Integer fixed point Int Dev Vars

2373 2374 2375 2376 2377 2378

Dev Var 8 Integer fixed point Int Dev Vars

2427 2428 2429 2430 2431 2432

Quality

RESERV ED

Quality

3073 3081 3089 3097 3105 3113

Var1 Quality

Quality Stamp - see S

Quality Dev Vars

3585 3586 3587 3588 3589 3590

Var2 Quality

Quality Stamp - see

Quality Dev Vars

3639 3640 3641 3642 3643 3644

Var3 Quality

Quality Stamp - see S

Quality Dev Vars

3693 3694 3695 3696 3697 3698

Var4 Quality

Quality Stamp - see S

Quality Dev Vars

3747 3748 3749 3750 3751 3752

Var5 Quality

Quality Stamp - see S

Quality Dev Vars

3801 3802 3803 3804 3805 3806

Var6 Quality

Quality Stamp - see S

Quality Dev Vars

3855 3856 3857 3858 3859 3860

Var7 Quality

Quality Stamp - see S

Quality Dev Vars

3909 3910 3911 3912 3913 3914

Var8 Quality

Quality Stamp - see S

Quality Dev Vars

3963 3964 3965 3966 3967 3968

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Mapping Options

• Compress Unused Devices [off] – Remove unused device visibility; this will eliminate

empty devices

• Compress CMD3/CMD9 Variable [off] – Compress MODBUS map data device

variables for command 3 and command 9; applies to float data, integer data, and quality

Figure 4.4. Example of MODBUS Compress CMD3/CMD9

This illustrates that in non compressed mode PV and Var1 will be in different MODBUS
registers but with CMD3/CMD9 compression on, either PV (for CMD3) or Var1 (for CMD9) will
be in the same register.

MODBUS Settings

Floating Point Word Order: [Standard LSW]

• Standard LSW – Least significant word; this stores the most significant bits in the
second register and the least significant bits in the first register

• Swapped MSW – Most significant word; will reverse the order, storing the most
significant bits in the first register and the least significant bits in the second register

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Number of Decim al Pla ces: [0]

• Number of places possible = 0-3

MODBUS Fail Response: [Hold Last Value]

Failed HART Dev ice’ s Reg ister Valu e:

• Hold Last Value - Use the last received value upon lost communication with the
Field Device or upon receiving invalid data

• Preset Value - Use the Preset Value Box to add a custom value; go to a pre-defined
value upon lost communication with the Field Device or upon receiving invalid data;
for example use 777 for errors

• Set to NaN – set to not a number (a special numeric data type value representing an
undefined value in floating-point calculations) upon lost communication with the Field
Device or upon receiving invalid data.

Please remember to download to your device, refer to Saving the Configuration File to the HES
at the end of this section.

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HES System Settings

Use the System Settings to add a T ag, Desc riptor, or Message, and to review Device Property
information.

Scrolling down allows the user to see the current Security Settings (for jumper configuration
options please see Section 3 – Wiring and Installation)

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As a HART Field Device, the HES is HART 7 compliant and has both Dynamic and Device
Variables which can be read via MODBUS/TCP, HART-IP or can be viewed on the HES'
webpage. The HES allows users to map HES and field device data to both the Dynamic and
Device Variables.

HES Dynamic Variable Mapping

To map Dynamic Variables, click on “HES Dynamic Variable Mapping”

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Map the listed variable (PV, SV, TV, and QV) to any of the HES Device Variables (1-74) in the
pull down list. When done click “Apply.”

Please remember to download to your device, refer to Saving the Configuration File to the HES
at the end of this section.

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HES Device Variable Mapping

Map specific Device Variables for the HES to a specific variable (in a specific device,) so they
can be mapped as HES Dynamic Variables, and can be viewed on the HES web page.

1. Select “HES Device Variable Mapping”

2. Choose which device variable to edit

3. Select channel you want to map to, including device as well as the variable itself. For
example choose PV for primary variable

4. Click “Apply”

Please remember to download to your device, refer to Saving the Configuration File to the HES
at the end of this section.

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Network Security

Two-layer security is standard on the HES. There is a hardware level, which can make the
network configuration read only (see User Configurable Hardware section for details) as well as
the ability to limit the number of active connections.

Modbus TCP connections = 4 HART-IP connections = 4
For more secure network environments, the number of active MODBUS/TCP connections can

be limited to just one. This will ensure that there are not multiple unauthorized or undesired
MODBUS/TCP hosts polling the HES. If only the web server pages or HART-IP are going to be
used, you can set the number of MODBUS/TCP connections to zero preventing any MODBUS
hosts from connecting to the HES.

To set the number of allowed HART IP or MODBUS TCP connections to the HES:

1. Click on “Network Security” in the selection pane.

2. Choose the number of HART-IP connections (1-4) in the pull down menu

3. Choose the number of MODBUS TCP Connections (0-4)

4. Click “Apply”

Please remember to download to your device, refer to Saving the Configuration File to the HES
at the end of this section.

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Downloading the Configuration File to the HES (DTM)

Once you have finished configuring your unit, remember to download the new settings to your
HES. To save the configuration to the HES:

1. When connected to the HES, Right click on the HES

2. Select “Store to Device”

3. A window will appear while saving the configur ation to the HES

Saving the Configuration File to a Location

1. Click on the “File Menu”

2. Select “Save As”

3. Select a location to save and name the file

4. Select “Save”

Print the HES [DIN] Configuration

1. Click on the “File Menu”

2. Select “Print”

3. Follow the prompts

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Disconnect the HES

To disconnect from the HES:

1. Right click on the HES DTM

2. Choose “Disconnect”

You can verify the new configuration and check MODBUS register locations by accessing the
webpage.

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Built-in HTTP Web Server

The HES has a built-in HTTP web server to provide a quick and efficient to view system
information, system status registers, Field Device HART Data and HES HART data. It also
provides the MODBUS register locations for all the device status and data.

To view the web pages use any browser such as Chrome and put the IP address of the HES
into the URL in the browser.

NOTE: The web page does not update the information automatically. The user must

refresh the browser to see updated information.

NOTE: The web page is read only. The data cannot be changed or modified from the

browser.
The following figures provide screen shots of the web pages with example data.

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Figure 4.5. Home Page and HES System Information Web Page

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Figure 4.6. System Status Registers (4 channel) Web Page

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Figure 4.7. Field Device HART Information Web Page

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Figure 4.8. Field Device HART Variables (4 channel) Web Page

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Figure 4.9. Field Device HART Status Web Page

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Figure 4.10. HES HART Status and Variables Web Page

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Register Range

Name

Description

Ref. Table

1-8192

HART Field
Device Data

HART data collected for all
field devices

Table 5.2 and 5.3

9001-9128

HES HART Data

Table 5.4

9201-9500

HES Device
Variables

Table 5.5

9501-9828

HES Status
Registers

Table 5.6

9901-9999

HES System
Information

Infor mation about the system
including version, model etc.

Table 5.7

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Section 5 - MODBUS Register Definitions

The HES supports up to four concurrent MODBUS/ TCP connections. The diagnostic data
collected by the HES from connected devices are transmitted through MODBUS/TCP to control
systems, historians, etc. for predictive analytics that permits scheduled preventative device
maintenance, greatly reducing unplanned or emergency process interruptions or shutdowns.

Due to the number of HES channels and devices per channel, there can be a large number of
MODBUS registers. Great consideration was given to the optimizing of polling requests made
by MODBUS/TCP hosts over Ethernet networks in order to protect bandwidth. Hence, the HES
allows the following MODBUS memory map to be laid out by variable or device type and
optionally compressed. Additionally, the user can decide what value the MODBUS register
should post when there is lost communication with connected HART devices. It is
recommended that the user familiarize themselves with the following MODBUS register tables
and most used register ranges.

HES MODBUS Register Definitions

The following tables define the MODBUS input and holding register assignments. These tables
are based on one based register assignments. If your MODBUS host requires programming
using zero based MODBUS addresses, then deduct 1 from the listed (or computed) one based
register value. Please refer to your MODBUS host documentation to determine if it should be
programmed using address or register values.

Table 5.1. MODBUS Register Overview

HART field device data is assigned to registers 1-8192 depending on the mapping and
compression options. HES data is always assigned to fixed registers 9001 through 9999.

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HART Field Device Registers

The MODBUS registers are organized into groups. Each group starts at a fixed MODBUS
register but the variables will be organized differently based on the selected mapping and
compression options.

NOTE:

available on the HES generated web pages.
The following equations are used for calculating the MODBUS registers for each of the

parameters.

Mapping By Variable Type (PV1, PV2, PV3..): MODBUS register = b + (o*t) + (r*p)
Mapping By Device Type (PV1, SV1, TV1..): MODBUS re gister = b + o + (g*p)

The following variables can be found on the appropriate table (below)
b = MODBUS group base register
g = Device group size
r = Parameter size (number of registers)
o = Parameter (Register) offset
These variables are determined by your HES’ specific configuration
p = Device position (calculated)

The MODBUS registers and data for most of these parameters are also

t = Total number of HART field devices
x = HES channel number (1 thru 4)
y = Device number on Channel x

Use without compression

When c ompressi on of unused devices is NOT used, then the device position (p) is always
calculated assuming 16 devices per channel. Device position can be a value from 0 to 63.

p = [(x-1)*16] + (y – 1)

Where x is the HES channel number (1 to 4) and y is the device number on that channel (1-16).
For example, when device compression is turned off, the 3

position of [(4-1)*16] + (3-1) = 50

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rd

device on channel 4 has a device

HES User Manual

Channel 1

Channel 2

Channel 3

Channel 4

6 devices

5 devices

2 devices

1 device

Channel 1

Channel 2

Channel 3

Channel 4

6 devices

5 devices

2 devices

1 device

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Use with compression

When compression of unused devices IS used, then you need to know the number of devices
on each channel to calculate the device position (p) and total number of devices on all channels
(t).

So for a device on channel 3 you need to know how many devices are on channels 1 and 2 and
also the total number of devices on all 4 channels. Device position can be a value from 0 to 63.

For example:

Total number of devices on all channels t = 6+5+2+1 = 14;
For Ch1 Dev3, device position p = 2;
For Ch2 Dev4, device position p = 6 + 4 – 1 = 9;
For Ch4 Dev1, device position p = 6 + 5 + 2 + 1 – 1 = 13
Variables b, g, r and o are provided in the tables below for every field device parameter stored

in the HES. Table 1 is used for all mapping and compression except when CMD3/CMD9
compression is selected. When CMD3/CMD9 compression is selected, Table 2 should be used.

Example Calculations:

HES is configured with 14 field devices

1) Locate Integer value of PV for HART Device 3 on Channel 2
Mapped by Variable Type, NO compression*:

MODBUS register = b + (o*t) + (r*p)
t=64, p=18;
From Table 1: b=2049, o=0, r=1
MODBUS register = 2049 + (0*64) + (1*18) = 2067
*with NO compression each channel is assumed to have 16 devices

2) Locate Float value of SV for HART Device 1 on Channel 3

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Sorted by Device Type, unused device compression:
MODBUS register = b + o + (g*p)
p=11;
From Table 1: b=1, o=2, g=8
MODBUS register = 1 + 2 + (8*11) = 91

3) Locate Float value of Device Variable 3 for HART Device 1 on Channel 4
Sorted by Variable Type, compression of unused devices and CMD3/CMD9

compression:
MODBUS register = b + (o*t) + (r*p)
t=14; p=13;
From Table 2: b=1, o=4, r=2
MODBUS register = 1 + (4*14) + (2*13) = 83

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HES User Manual

Base

Group

No. of

Register

Float Data

PV

float32

Float Dyn Vars A

1 8 2

0

SV

float32

Float Dyn Vars A

1 8 2

2

TV

float32

Float Dyn Vars A

1 8 2 4 QV

float32

Float Dyn Vars A

1 8 2

6

Loop Current

float32

Float Dyn Vars B

513 8 2

0

Device Variable 1

float32

Float Dev Vars

1025

16 2 0

Device Variable 2

float32

Float Dev Vars

1025

16 2 2

Device Variable 3

float32

Float Dev Vars

1025

16 2 4

Device Variable 4

float32

Float Dev Vars

1025

16 2 6

Device Variable 5

float32

Float Dev Vars

1025

16 2 8

Device Variable 6

float32

Float Dev Vars

1025

16 2 10

Device Variable 7

float32

Float Dev Vars

1025

16 2 12

Device Variable 8

float32

Float Dev Vars

1025

16 2 14

Integer Data

PV Integer

fixed point

Int Dyn Vars A

2049 4 1 0 SV Integer

fixed point

Int Dyn Vars A

2049 4 1

1

TV Integer

fixed point

Int Dyn Vars A

2049 4 1

2

QV Integer

fixed point

Int Dyn Vars A

2049 4 1 3 Loop Current Integer

fixed point

Int Dyn Vars B

2305 4 1

0

Device Variable 1

fixed point

Int Dev Vars

2561 8 1

0

Device Variable 2

fixed point

Int Dev Vars

2561 8 1

1

Device Variable 3

fixed point

Int Dev Vars

2561 8 1 2 Device Variable 4

fixed point

Int Dev Vars

2561 8 1

3

Device Variable 5

fixed point

Int Dev Vars

2561 8 1

4

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Table 5.2. HART Field Device Parameters

Parameter Type Group(s)

Register
(b)

size
(g)

registers
(r)

Offset
(o)

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Base

Group

No. of

Register

Device Variable 6

fixed point

Int Dev Vars

2561 8 1

5

Device Variable 7

fixed point

Int Dev Vars

2561 8 1 6 Device Variable 8

fixed point

Int Dev Vars

2561 8 1

7

Quality

Device Variable 1 Quality

unit8

Quality Dev Vars

3585 8 1 0 Device Variable 2 Quality

unit8

Quality Dev Vars

3585 8 1

1

Device Variable 3 Quality

unit8

Quality Dev Vars

3585 8 1

2

Device Variable 4 Quality

unit8

Quality Dev Vars

3585 8 1 3 Device Variable 5 Quality

unit8

Quality Dev Vars

3585 8 1

4

Device Variable 6 Quality

unit8

Quality Dev Vars

3585 8 1

5

Device Variable 7 Quality

unit8

Quality Dev Vars

3585 8 1 6 Device Variable 8 Quality

unit8

Quality Dev Vars

3585 8 1

7

Status

Last HART Command

unit8

Status

4097

32 1 0

Response Code

unit8

Status

4097

32 1 1

Field Device Status

unit8

Status

4097

32 1 2

Configuration Change Counter

unit16

Status

4097

32 1 3

Additional Device Status

unit8

Status

4097

32

25

7

Field Device Configuration

PV, SV, TV & QV Units

unit8 array

Field Device Config

6145

32 2 0

Loop Current Units

unit8

Field Device Config

6145

32 1 2

Var1-8 Units

unit8 array

Field Device Config

6145

32 4 4

Transmitter HART Revision

unit8

Field Device Config

6145

32 1 15

PV Upper Range

float32

Field Device Config

6145

32 1 16

PV Lower Range

float32

Field Device Config

6145

32 1 18

Tag Bytes 0-7

ascii

Field Device Config

6145

32 4 24

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Parameter Type Group(s)

Register
(b)

size
(g)

registers
(r)

Offset
(o)

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Base

Group

No. of

Register

Manufacturing code

unit6

Field Device Config

6145

32 1 28

Device Type code

unit16

Field Device Config

6145

32 1 29

Field Device Serial Number

unit8

Field Device Config

6145

32 2 30

Base

No. of

Register

Float Data

PV/Device Variable 1

float32

Float Dev Vars

1 8 2 0 SV/Device Variable 2

float32

Float Dev Vars

1 8 2

2

TV/Device Variable 3

float32

Float Dev Vars

1 8 2

4

QV/Device Variable 4

float32

Float Dev Vars

1 8 2 6 Loop Current/Device Variable 5

float32

Float Dev Vars

1 8 2

0

Integer Data

PV/Device Variable 1 Integer

fixed point

Int Dev Vars

2049 4 1 0 SV/Device Variable 2 Integer

fixed point

Int Dev Vars

2049 4 1

1

TV/Device Variable 3 Integer

fixed point

Int Dev Vars

2049 4 1

2

QV/Device Variable 4 Integer

fixed point

Int Dev Vars

2049 4 1

3

Loop Current/Device Variable 5

Quality

Var1 Quality

unit8

Quality Dev Vars

3585 8 1 0 Var2 Quality

unit8

Quality Dev Vars

3585 8 1

1

Var3 Quality

unit8

Quality Dev Vars

3585 8 1

2

Var4 Quality

unit8

Quality Dev Vars

3585 8 1 3 Var5 Quality

unit8

Quality Dev Vars

3585 8 1

4

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Parameter Type Group(s)

Register
(b)

size
(g)

Table 5.3. HART Field Device Parameters (with CMD3/CMD9 Compression)

Parameter Type Group(s)

Register
(b)

Group
size (g)

registers
(r)

registers
(r)

Offset
(o)

Offset
(o)

Integer

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fixed point Int Dev Vars 2049 4 1 0

HES User Manual

Base

No. of

Register

Var6 Quality

unit8

Quality Dev Vars

3585 8 1

5

Var7 Quality

unit8

Quality Dev Vars

3585 8 1 6 Var8 Quality

unit8

Quality Dev Vars

3585 8 1

7

Status

Last HART Command

unit8

Status

4097

32 1 0

Response Code

unit8

Status

4097

32 1 1

Field Device Status

unit8

Status

4097

32 1 2

Configuration Change Counter

unit16

Status

4097

32 1 3

Additional Device Status

unit8

Status

4097

32

25

7

Field Device Configuration

Field Device

Field Device

Field Device

Field Device

Field Device

Field Device

Field Device

Field Device

Field Device

Field Device

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Parameter Type Group(s)

PV, SV, TV & QV Units uni t8 array

Loop Current Units unit8

Config

Config

Register
(b)

6145 32 2 0

6145 32 1 2

Group
size (g)

registers
(r)

Offset
(o)

Var1-8 Units unit8 array

Transmitter HART Revision unit8

PV Upper Range float32

PV Lower Range float32

Tag Bytes 0-7 ascii

Manufacturing code unit6

Device Type code unit16

Field Device Serial Number Unit24

Config

Config

Config

Config

Config

Config

Config

Config

6145 32 4 4

6145 32 1 15

6145 32 2 16

6145 32 2 18

6145 32 4 24

6145 32 1 28

6145 32 1 29

6145 32 2 30

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No. of

Float Data

9001

float32

2

PV

9003

float32

2

SV

9005

float32

2

TV

9007

float32

2

QV

9017

float32

2

Var1

9019

float32

2

Var2

9021

float32

2

Var3

9023

float32

2

Var4

9025

float32

2

Var5

9027

float32

2

Var6

9029

float32

2

Var7

9031

float32

2

Var8

Integer Data

9033

fixed point

1

PV Integer

9034

fixed point

1

SV Integer

9035

fixed point

1

TV Integer

9036

fixed point

1

QV Integer

9041

fixed point

1

Var1 Integer

9042

fixed point

1

Var2 Integer

9043

fixed point

1

Var3 Integer

9044

fixed point

1

Var4 Integer

9045

fixed point

1

Var5 Integer

9046

fixed point

1

Var6 Integer

9047

fixed point

1

Var7 Integer

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HES HART data is always assigned to fixed registers 9001 through 9128.

Table 5.4. HES HART Data

Register Type

registers

Parameter

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No. of

9048

fixed point

1

Var8 Integer

Quality

9057

unit8 1 Var1 Quality

9058

unit8 1 Var2 Quality

9059

unit8 1 Var3 Quality

9060

unit8 1 Var4 Quality

9061

unit8 1 Var5 Quality

9062

unit8 1 Var6 Quality

9063

unit8 1 Var7 Quality

9064

unit8 1 Var8 Quality

Status

9065

unit8 1 Last HART Command

9066

unit8 1 Response Code

9067

unit8 1 Field Device Status

9068

unit16

1

Configuration Change Counter

9072

unit8

25

Additional Device Status

Field Device Configuration

9097

unit8 array

2

PV, SV, TV & QV Units

9101

unit8 array

4

Var1-8 Units

9112

unit8 1 Transmitter HART Revision

9121

ascii 4 Tag Bytes 0-7

9125

unit6 1 Manufacturing code

9126

unit16

1

Device Type code

9127

unit8 2 Field Device Serial Number

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Register Type

registers

Parameter

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HES User Manual

No. of

9201

float32

2

DV0 (Reserved)

9203

float32

128

DV1-64

(channel, device, variable) mapped from field device data

9331

float32

2

DV65

Number of field devices channel 1 is configured to poll.

9333

float32

2

DV66

Number of field devices channel 1 is communicating with.

9335

float32

2

DV67

Number of field devices channel 2 is configured to poll.

9337

float32

2

DV68

Number of field devices channel 2 is communicating with.

9339

float32

2

DV69

Number of field devices channel 3 is configured to poll.

9341

float32

2

DV70

Number of field devices channel 3 is communicating with.

9343

float32

2

DV71

Number of field devices channel 4 is configured to poll.

9345

float32

2

DV72

Number of field devices channel 4 is communicating with.

The total number of Field Device the HES is configured

The total number of Field Device the HES is

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Table 5.5. HES Device Variables

HES Device Variable data is always assigned to fixed registers 9201 through 9500.

Register Type

9347 float32 2 DV73

9349 float32 2 DV74

registers

Parameter Description

to poll.

communicating with.

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Register

Parameter

System Overall

System Status Summary

User Configuration Error Summary

Configuration Storage Error

System Securi ty Status

Channel 1 Consolidated Status

Channel 1 Detected Devices

Channel 1 Devices Not Producing Data

Channel 2 Consolidated Status

Channel 2 Detected Devices

Channel 2 Devices Not Producing Data

Channel 3 Consolidated Status

Channel 3 Detected Devices

Channel 3 Devices Not Producing Data

Channel 4 Consolidated Status

Channel 4 Detected Devices

Channel 4 Devices Not Producing Data

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Table 5.6. HES Status Registers

HES status registers are always assigned to fixed registers 9501 through 9828.

9501
9502
9513
9514
9516
9566
9569
9571
9598
9601
9603
9630
9633
9635
9662
9665
9667

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Register

Type

Parameter

contains the two lower bytes

9905

u8 - build

9908

u8 - build

u8 - number

Number of channels

9912

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Table 5.7. HES System Information

HES system information is always assigned to fixed registers 9901 through 9999.

9901
9902

9903
9904

9906
9907

9909

9911

u24 - sn

u8 - maj
u8 - min

u8 - maj
u8 - min

u32 - ms

Serial Number (upper byte / lower word)
9001 contains the upper byte, 9002

HES Hardware rev (maj.min.build)

HES Software Revision (maj.min.build)

System millisecond counter
follows float word order setting

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Section 6 – Operation and Maintenance

Operation

Once installed HES begins to operate immediately. Depending upon environmental conditions,
it can be expected to operate unattended for extended periods of time. No calibration is
required.

HES Status Information

There is a wide range of status information available in the HES. The types of information can
be broadly grouped into system status and HART device status. Most status data is reported on
the webpages and in the MODBUS Register Map.

HES System Status
Status LEDs

The LEDs provide an indication of the device's operating status without the need to
communicate with the unit. There is one Ready LED and one or four Channel LEDs (depending
on the model). See table 6.1 for LED status information.

Figure 6.1. LED Indication and device status OK

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LED

Color

Description

Ready

RED

Initializing on power up or Unit Fault

GREEN

System OK

Channel X

RED

Initializing, Fault or No HART
communication

GREEN

Channel OK and HART communication
with all field devices

RED/GREEN

Some, but not all field devices
responding to polling

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Table 6.1. LED Indication and device status

System Status Registers

The HES has a wealth of diagnostic data to help identify any HES or field device issues. The
status registers are organized in a hierarchy, with the higher levels summarizing the contents of
the lower levels (see table 6.2). These registers are displayed on the ‘System Status Registers’
webpage and can also be found in the MODBUS registers.

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System Register Hierarchy

System Overall

System Status Summary

User Configuration Error

Configuration Storage Error

System Security Status

IO Channels

Channel x Consolidated Status

Channel x Detected Devices

Channel x Devices Not Producing Data

Bit

Name

What it Means

What to Do

0

Initialization

The system is initializing in c lud in g
startup diagnostics and configuration

Wait for initialization to complete
(approximately 3-5 seconds)

1

System Error

Unit or IO channel failure.

(HART)

See System Status Summary

2

General Error

System and communication errors

See System Status Summary

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Table 6.2. System Status

The following tables (6.3-6.9) summarize each of the registers and actions required in the event
of an error.

System Overall

Table 6.3. MODBUS register: 9501

This will also set Device Malfunction
bit of the HES Field Device Status

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Bit

Name

What it Means

What to Do

0

Diagnostic
Failure

One of the diagnostics has detected
a fault

Contact Moore Industries
Customer Support

1

IO Channel
System Error

One or more IO channels are
reporting a system failure

See IO Channel Consolidated
Status Registers

2

IO Channel
General Error

One or more IO channels are
reporting a general failure

See IO Channel Consolidated
Status Registers

3

IO Channel
Warning

One or more IO channels are
reporting a warning

See IO Channel Consolidated
Status Registers

4

User
Error

User configuration error

See User Configuration Error

5

Reserved

6

Reserved

7

Configuration
Storage Error

Error detected in non-volatile
memor y storage of configurati on

See Configuration Storage Error
Register

8

Internal Error

Indicates an HES internal fault

Contact Moore Industries
Customer Support

9

Security
Status

Indicates open security settings

See System Security Status

Bit

Name

What it Means

What to Do

0

IO Channel 1
Config Error

IO Channel 1 has a configuration
error

Correct configuration error

1

IO Channel 2
Config Error

IO Channel 2 has a configuration
error

Correct configuration error

2

IO Channel 3
Config Error

IO Channel 3 has a configuration
error

Correct configuration error

3

IO Channel 4
Config Error

IO Channel 4 has a configuration
error

Correct configuration error

4

HART Config
Error

The HART configuration has an error

Correct configuration error

5

MODBUS
Config Error

The MODBUS configuration has an
error

Correct configuration error

6

Network
Config Error

The network configuration has an
error

Correct configuration error

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System Status Summary

Table 6.4. MODBUS register: 9502

Configuration

User Configuration Error

Table 6.5. MODBUS register: 9513

Register

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Bit

Name

What it Means

What to Do

0

Factory Data

There was a problem reading the

Power cycle unit, if the error
Industries Customer Support.

1

Network

There was a problem reading or

If this occurred after

Industries Customer Support.

2

User Data

There was a problem reading or

If this occurred after

Industries Customer Support.

Bit

Name

What it Means

What to Do

0

Network

The Network Configuration Jumper is

IP Address can be reconfigured.

If security is required then set

1

User

The User Configuration Jumper is in

reconfigured.

If security is required then set

2

RESERVED

3

Configuration

During power cycle, the

configuration was defaulted.

If this was unexpected then

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Configuration Storage Error

Table 6.6. MODBUS register: 9514

Error

Config Data
Error

Error

System Security Status

Table 6.7. MODBUS register: 9516

Administration
Security Open

factory information

writing the network configuration
information

writing the user configuration
information

in the enabled position. The
system's network properties including

returns then contact Moore

reconfiguring the network
settings, reconfigure again and
power cycle the unit.
Otherwise contact Moore

reconfiguring the user settings,
reconfigure again and power
cycle the unit.
Otherwise contact Moore

network security jumper and
power cycle the unit.

Configuration
Security Open

Default
Triggered

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the enabled position. The system's
user configurable settings can be

Configuration Default jumper was
detected, and the network

user configuration jumper and
power cycle the unit.

contact Moore Industries
Customer Support.

HES User Manual

Bit

Name

What it Means

What to Do

0

System Error

IO Channel has a system error.

Contact Moore Industries
Customer Support.

1

General Error

IO Channel has a general error.

Usually caused by No HART or

registers.

2

No HART

None of the devices on this channel

Check wiring / device
configuration (polling address).

3

Partial HART

At least one of the devices on this
commands.

See Devices registers to identify

4

Device
Set

One or more devices on this channel

See field device HART registers
address the issue.

5

Configuration

One or more devices on this channel

See field device status registers
the bit.

6

Channel
Disabled

This channel is configured to be
disabled

Information only. Reconfigure if
the channel is needed

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IO Channel Registers
Channel X Consolidated Status

Table 6.8. MODBUS register: 9566 (Channel 1); 9598 (Channel 2); 9630 (Channel 3); 9662
(Channel 4)

Partial Hart. See bits 2&3 below
or other channel status

Communications

Communications

Malfunction Bit

Change Bit Set

have responded to command 0.

channel is not responding to HART

has its device malfunction bit set.

has its configuration changed bit set

connections and field device

problem device

to identify the failed device and

to identify the device and clear

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Bit

Name

What it Means

What to Do

0

Device 1 is Present

1

Device 2 is Present

2

Device 3 is Present

3

Device 4 is Present

4

Device 5 is Present

5

Device 6 is Present

6

Device 7 is Present

7

Device 8 is Present

8

Device 9 is Present

9

Device 10 is
Present

10

Device 11 is
Present

11

Device 12 is
Present

12

Device 13 is
Present

13

Device 14 is
Present

14

Device 15 is
Present

15

Device 16 is
Present

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Detected Devices

Table 6.9. MODBUS register: 9569 (Channel 1); 9601 (Channel 2); 9633 (Channel 3); 9665
(Channel 4)

Communications established

with the specified device.

(Valid response to CMD 0

received)

If not set and device is supposed

to be present, check wiring /
device connections and field

device configuration (polling

address).

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Bit

Name

What it Means

What to Do

0

Device 1 is Not Producing
Data

1

Device 2 is Not Producing
Data

2

Device 3 is Not Producing
Data

3

Device 4 is Not Producing
Data

4

Device 5 is Not Producing
Data

5

Device 6 is Not Producing
Data

6

Device 7 is Not Producing
Data

7

Device 8 is Not Producing
Data

8

Device 9 is Not Producing
Data

9

Device 10 is Not Producing
Data

10

Device 11 is Not Producing
Data

11

Device 12 is Not Producing
Data

12

Device 13 is Not Producing
Data

13

Device 14 is Not Producing
Data

14

Device 15 is Not Producing
Data

15

Device 16 is Not Producing
Data

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Devices Not Producing Data

Table 6.10. MODBUS register: 9571 (Channel 1); 9603 (Channel 2); 9635 (Channel 3); 9667
(Channel 4)

Data is not being

produced for the specified

device. Only devices

configured for
communication are
monitored. This will

become set if the polling
fails (after all retries have
failed) or if configured for

burst mode, the data did

not arrive in time.

Successfully polling

CMD3, CMD9, or
receiving the correct burst
message in time will clear

the bit.

If set, check wiring / device

connections and field device

configuration (polling

address, CMD3/9, burst

mode settings).

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Bit

Name

HART definition

HES
specific

0

PV Outside
Limits

Primary Variable is beyond its operating limit.

N/A

1

Non PV
Outside Limits

A Device Variable not mapped to PV is beyond its
operating limit.

N/A

2

Loop Current

The Loop Current has reached its upper (or lower)
further.

N/A
3

Loop Current
Fixed

The Loop Current is being held at a fixed value and is not
responding to process variations.

N/A

4

More Status

More status information is available via Command 48,
Read Additional Status Information

5 Cold Start

Cold Start – A power failure or Device Reset has
occurred

6 Configuration
Changed

An operation was performed that changed the device’s
configuration.

7 Device
Malfunction

The device detected a serious error or failure that
compromises HES device operation.

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HES HART Device Status

HART device status messages are produced on the data being processed through the system
(i.e. data quality stamps, channel and field device status registers).

Field Device Status

The HES and field devices all produce a Field Device Status byte as defined by the HART
standard.

The field device status bytes are available on the ‘Field Device HART Status’ web page (see
figure 5.10) and can also be found in the MODBUS registers (see MODBUS registers section
for locations).

The HES Field Device Status byte is o n the ‘HES HART Status and Variables’ Webpage and in
the MODBUS registers.

Table 6.11. MODBUS register 90067

Saturated

Additional Status

The HES and field devices all produce Additional Status bytes (25 maximum) as defined by the
HART standard.

If configured and available, the field device additional status bytes are on the ‘Field Device
HART Status’ webpage web page (see figure 5.10) and can also be found in the MODBUS
registers (see MODBUS registers section for locations).

endpoint limit and cannot increase (or decrease) and

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Byte

Name

Description

0

System Status
Summary A

System Status Summary register Bits 8-15 (see System Status
Registers)

1

System Status
Summary B

System Status Summary register Bits 0-7 (see System Status
Registers)

2

IO Channel 1

IO Channel 1 Consolidated Status register (see IO Channel
Registers)

3

IO Channel 2

IO Channel 2 Consolidated Status register (see IO Channel
Registers)

4

IO Channel 3

IO Channel 3 Consolidated Status register (see IO Channel
Registers)

5

IO Channel 4

IO Channel 4 Consolidated Status register (see IO Channel
Registers)

6

Extended Status
Code

Not Used, Set to 0x00.

7

Device Operating
Mode

Not Used, Set to 0x00.

8

Standardized

Per HART definition.

Bit 6: Electronic Defect (Not Used)

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The HES generates a 9 byte additional status which is displayed on the ’HES HART Status and
Variables’ Webpage and in the MODBUS registers.

Table 6.12. MODBUS registers 9072-9080

Status 0

Device Variable Status

All HART 7 devices support Device Variables (DV) and produce Device Variable (DV) Status for
each DV in response to Command 9 (per the HART standard).

The field device DV status are available in the MODBUS registers (see MODBUS registers
section for information).

Bit 0: Simulation Active (Not Used)

Bit 1: Non Volatile Memory Defect
Bit 2: Volatile Memory Defect
Bit 3: Watchdog Reset Executed

Bit 4: Voltage Out of Range (Not Used)
Bit 5: Environmental Conditions Out of Range (Not Used)

NOTE: The lower 4 bits are unused in the HES DV status since these are reserved for

Device Family Specific Status.

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Bit

Name

HART definition

0-3

Device Family
Specific

Includes 3 bits for Device Family Specific Status and 1 bit to
indicate additional DV status available

4-5

Limit Status

11 – Constant

00 – Not Limited

6-7

Process Data

11 – Good

00 – Bad (set if source device’s Device Malfunction bit is set)

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Table 6.13. Device Variable Status

01 – Low Limited
10 – High Limited

Status

01 – Poor Accuracy
10 – Manual/Fixed

Maintenance

Moore Industries suggests a check for terminal tightness and general unit condition every 6-8
months. Always adhere to any site requirements for programmed maintenance.

Serial Numbers

If problems involve a particular HES, there are several pieces of information that can be
gathered before you call the factory that will help our staff get the answers you need in the
shortest time possible. See Figure 6.1 and Table 6.1. For fastest service, gather the complete
model and serial number(s) of the problem unit(s) and the job number of the original sale. See
Warranty at the end of this manual.

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Section 7 – Application

Leveraging Existing Networks

Share multiple HART devices up to 16 per channel. The HES communicates with IIoT systems
using MODBUS/TCP or HART-IP over Intranet or Internet to historians, control or higher level
systems. Use the HES to interface with existing HART instruments and wiring delivers
significant savings on upgrade and installation costs. See figure 7.1

Figure 7.1. HART-to-Ethernet Gateways like the HES shown here offer a quick and economical
way of sharing critical HART data with higher level systems.

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HES Installation in Remote Oil & Gas Tank Battery

HART-IP provides an easy to use connection to the DCS and the asset manager. HART data is
available for immediate use across the network with the ability to send HART data. The HES
provides read access to all HART devices. The HES also supports up to four concurrent
MODBUS/TCP connections as well as HART-IP. See figure 7.2

Figure 7.2. The HES installed in a remote oil & gas tank battery application.

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Diagnostics Help Improve Process Uptime

The HES is capable of collecting and transmitting diagnostics from multiple Smart HART
instruments to enable a more timely and effective analysis of a process (see figure 7.3).

The diagnostic data collected by the HES from connected devices is transmitted through
MODBUS/TCP or HART-IP over Ethernet to control systems, historians, etc. for predictive
analytics that permits scheduled preventative device maintenance, greatly reducing unplanned
or emergency process interruptions or shutdowns.

Figure 7.3. Use the HES to multiplex HART device data from up to 64 devices and
communicate with an asset management system.

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Input Accuracy: Reflects the accuracy of

Indicators

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Section 8 - Specifications

HES Specifications

Communications

HART Primary or Secondary Master:

Supports up to 16 HART 5,6 & 7 devices
per channel; supports normal and burst
mode communication Address Range: 0­63 Number of retries:1-9

Ethernet: 10/100Base-T supports speeds
up to 100Mb/second Standard RJ-45
Connection Auto negotiation, Auto MDIX,
DHCP or fixed IP address

Protocol Types: MODBUS/TCP, HART­IP, HTTP (read only)

Performance

Digital Response Time:

Equals the combination of the HART field
device(s) response time, HES update rate
and the Ethernet response time. HART
field device response is defined by the
HART p rotocol as 500msec in No rmal
Mode and 333msec in Burst Mode.

HES typical update rate (Normal
Mode):

One HART device per channel (CMD3.
No additional Status) : 800 milliseconds
One HART device per channel (CMD3 +
Additional Status) : 1.2 seconds
One HART device per channel (CMD9 No
additional Status) : 2 seconds
One HART device per channel (CMD9 +
Additional Status) : 3 seconds
Ethernet response (excludes external
network delays):
MODBUS/TCP: The data request to
response time is less than 10msec
HART-IP: The data request to response
time i s less than 10msec

HTTP: Response time to transfer the
entire web page is less than 2 seconds

the HART field device
Input Impedance: Transmit Mode: 150
ohms; Receive Mode: Less than 5 kohms
MODBUS/TCP: Configurable MODBUS
Register map (by variable or device)
User-selectable Standard LSW (Least
Significant Word) or Swapped MSW
(Most Significant Word) 32 bit floats and
16 bit signed integers (0-3 decimal
places)
Isolation: 500Vrms between case, input,
output and power terminals and will
withstand 1000Vac dielectric strength test
for one minute continuous (with no
breakdown)

Power Supply: 9-30Vdc
TX Power Supply: On channel 1 only;

25.8Vdc ±3%@35mA; capable of
powering up two Moore TCMs or 6 HART
field devices configured in multi-drop
mode
Power Consumption: 1.5 W maximum
for units not using TX supply; 3.5W
maximum for units using TX supply
@35mA

Security

User Configuration: Jumper sets Read

only or Read/Write access to HES
settings
Network Configuration: Limit number of
concurrent HART-IP sessions (1-4),
Limit number of concurrent
MODBUS/TCP sessions (0-4); Jumper
sets Read only or Read/Write access to
IP and Network settings

Ethernet:
Ready LED: System normal and ready

(green); Initializing on power up or unit
fault (red)
Channel (1-4) LED: Input and
communication with all devices normal
(green); Input is initializing, fault or no
communication (red); Not all devices are
communicating (flashing red/green)
LINK/ACT: This LED indicates transmit
and receive activity in addition to the
status of the Link. The LED will be ON
when Link is good. It will blink when the
transmitter or receiver is active.
Speed LED: When yellow, indicates
100Mb/second, off indicates
10Mb/second

Ambient Conditions

Operating & Storage Range:

–40°C to +85°C
(–40°F to +185°F)

Relative Humidity:

5-95%. non-condensing
RFI/EMI Immun ity: 20V/m@80­1000MHz, 1kHz, when tested according
to IEC61000-4-3
Noise Rejection: Common Mode:
100dB@50/60Hz

Weight

680 g (24 oz.)

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Unit

Input

Output

Power

Options

Housing

HES

HART Single HART

ETH

9-30DC

-MB

DIN DIN-style housing

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September 2018

Section 9 – Ordering Information

Ordering Information

HART
to Ethernet
Gateway
System

channel input that accepts
digital input signals from 1­16 HART smart field
devices

4HART Four HART channel
inputs, each accepting
digital input signals from 1­16 HART smart field
devices (64 total)

Ethernet output

MODBUS/
TCP Output

(Required)

When ordering, specify: Unit / Input / Output / Power / Options [Housing]
Model number example: HES/4HART/ETH/9-30DC/-MB [DIN]

mounts on 35mm Top
Hat (EN50022) rails

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Warranty Disclaimer

United States • [e-mail]

Tel: [phone] • FAX: [phone]

Australia • [e-mail]

Tel: [phone] • FAX: [phone]

Belgium • [e-mail]

Tel: [phone] • FAX: [phone]
The Netherlands • [e-mail]

Tel: [phone] • FAX: [phone]

China • [e-mail]

Tel: [phone] • FAX: [phone]

United Kingdom • [e-mail]

Tel: [phone] • FAX: [phone]

Moore Industries (“The Company”) makes no express, implied or statutory warranties (including any warranty of merchantability or

of tness for a particular purpose) with respect to any goods or services sold by the company. The company disclaims all warranties
arising from any course of dealing or trade usage, and any buyer of goods or services from the company acknowledges that there

are no warranties implied by custom or usage in the trade of the buyer and of the company, and that any prior dealings of the buyer

with the company do not imply that the company warrants the goods or services in any way.

Any buyer of goods or services from the company agrees with the company that the sole and exclusive remedies for breach of any
warranty concerning the goods or services shall be for the company, at its option, to repair or replace the goods or services or refund
the purchase price. The company shall in no event be liable for any consequential or incidental damages even if the company fails
in any attempt to remedy defects in the goods or services , but in such case the buyer shall be entitled to no more than a refund of all
monies paid to the company by the buyer for purchase of the goods or services.

Any cause of action for breach of any warranty by the company shall be barred unless the company receives from the buyer a
written notice of the alleged defect or breach within ten days from the earliest date on which the buyer could reasonably have
discovered the alleged defect or breach, and no action for the breach of any warranty shall be commenced by the buyer any later

than twelve months from the earliest date on which the buyer could reasonably have discovered the alleged defect or breach.

Return Policy

For a period of thirty-six (36) months from the date of shipment, and under normal conditions of use and service, Moore Industries

(“The Company”) will at its option replace, repair or refund the purchase price for any of its manufactured products found, upon
return to the Company (transportation charges prepaid and otherwise in accordance with the return procedures established by

The Company), to be defective in material or workmanship. This policy extends to the original Buyer only and not to Buyer’s
customers or the users of Buyer’s products, unless Buyer is an engineering contractor in which case the policy shall extend to
Buyer’s immediate customer only. This policy shall not apply if the product has been subject to alteration, misuse, accident, neglect
or improper application, installation, or operation. THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES.

To return equipment to Moore Industries for repair, follow these four steps:

1. Call Moore Industries and request a Returned Material Authorization (RMA) number.

Warranty Repair –

If you are unsure if your unit is still under warranty, we can use the unit’s serial number to verify the warranty status for you

over the phone. Be sure to include the RMA number on all documentation.

Non-Warranty Repair –

If your unit is out of warranty, be prepared to give us a Purchase Order number when you call. In most cases, we will be

able to quote you the repair costs at that time. The repair price you are quoted will be a “Not To Exceed” price, which means

that the actual repair costs may be less than the quote. Be sure to include the RMA number on all documentation.

2. Provide us with the following documentation:

a) A note listing the symptoms that indicate the unit needs repair

b) Complete shipping information for return of the equipment after repair

c) The name and phone number of the person to contact if questions arise at the factory

3. Use sufficient packing material and carefully pack the equipment in a sturdy shipping container.

4. Ship the equipment to the Moore Industries location nearest you.

The returned equipment will be inspected and tested at the factory. A Moore Industries representative will contact the person
designated on your documentation if more information is needed. The repaired equipment, or its replacement, will be returned to
you in accordance with the shipping instructions furnished in your documentation.

© 2018 Moore Industries-International, Inc.

Specifications and Information subject to change without notice.

United States • [e-mail]

Tel: [phone] • FAX: [phone]

Australia • [e-mail]

Tel: [phone] • FAX: [phone]

Belgium • [e-mail]

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Smart HART® Product Solutions

HCS

HART® Concentrator System HART-to-MODBUS RTU Converter

The HCS HART® Concentrator System HART-to-MODBUS
RTU Converter allows HART transmitters and valves to in­terface directly with MODBUS-based monitoring and control
systems. Cost-e󰀨ective and easy to set up, the HCS allows
you to connect up to 16 HART devices for MODBUS RTU
Conversion.

Features:

■ Operates in Point-to-Point and Digital Multidrop HART
Networks

■ Up to 16 HART Devices Per HCS in Multi-drop Mode

■ Communicates with HART 5, 6, 7 compatible devices

■ Monitor dynamic and diagnostic variables

■ Can be set to monitor any or all instruments and/or valves
within a mutidrop network

■ Can provide 24Vdc loop power to a 2-wire transmitter

■ PC Programmable in minutes with Windows® software

■ MODBUS RTU Data Link

HIM Smart HART® Loop Interface and Monitor

The HIM HART® Loop Interface and Monitor unlocks
the full potential of new and in-place Smart HART®
multivariable transmitters and valves. The HIM allows up
to three additional analog process variable measurements
from a smart device with no additional process
penetrations or wiring.

Features:

■ Converts HART to 4-20mA Signals

■ Works with every Smart HART® Device

■ High/Low process and loop diagnostic alarms

■ Immune to supply pressure variation

■ Sets up as a Primary or Secondary Master, or
in “Listen” Mode

■ Normal or Burst HART Modes

■ “Break Out” up to three analog signals

■ Isolated output channels

Specications and information subject to change without notice.