It provides the information required for installation, conguration and basic operation of the M2DC
series servo drive.
This document is intended for persons who are qualied to transport, assemble, commission, and
maintain the equipment described herein.
Documentation Set for the M2DC Series Servo Drive
This manual is part of a documentation set. The entire set consists of the following:
• M2DC Quick Start Guide: Basic setup and operation of the drive
• M2DC Hardware Manual: Hardware installation, conguration and operation
• M Servo Suite Software User Manual: How to use the M Servo Suite software
Safety
Only qualied persons may perform the installation procedures. The following explanations are for
procedures that must be observed in order to prevent harm to people and damage to property.
The M2DC utilizes hazardous voltages. Be sure the drive is properly grounded.
Before you install the M2DC, review the safety instructions in this manual.
Failure to follow the safety instructions may result in personal injury or equipment damage.
Safety Symbols
Safety symbols indicate a potential for personal injury or equipment damage if the recommended
precautions and safe operating practices are not followed.
The following safety-alert symbols are used on the drive and in the documentation:
Caution Warning - Dangerous voltage
Protective earth Caution - Hot surface
2
Rev. 1.0
Safety Instructions
Installation
DO NOT subject the product to water, corrosive or ammable gases, or combustibles.
DO NOT use the motor in a place subject to excessive vibration or shock.
Never connect the motor directly to the AC power supply.
DO NOT use cables soaked in water or oil.
DO NOT extrude or pull off the cable, or damage the cables as electrical shocks or damage
may result
DO NOT block the heat dissipating holes. Prevent any metal lings from dropping into the drive
during installation.
DO NOT switch the power supply on and off repeatedly.
DO NOT touch the rotating shaft when the motor is running.
DO NOT strike the motor when during indtallation as the motor shaft or encoder may be dam-
aged.
To prevent accidents, the initial trial run for the servo motor should be conducted under a noload condition (separate the motor from its couplings and belts).
Starting system operation without rst matching the correct parameters may result in servo
drive or motor damage, or damage to the mechanical system.
DO NOT touch the drive heat sink, motor, or the regeneration resistor during operation as they
may be very hot.
DO NOT hold the motor by the cable during transportation or installation.
Wiring
DO NOT connect any power supply to the U, V, or W terminals.
Install the encoder cable in a separate conduit from the motor power cable to avoid signal
noise.
Use multi-stranded twisted-pair wires or multi-core shielded-pair wires for signal and encoder
cables.
A hazardous voltage charge may still remain in the drive even after the power has been removed - Do not touch the terminals when the charge led is still lit.
Please observe the specied voltage(s).
Make sure both the drive and the motor connect to a class 3 ground.
Please ensure the grounding wires are securely connected before power up.
Standards Compliance
The M2DC Series Servo drive has been designed according to standards:
Electromagnetic compatibilityElectrical Safety: Low voltage directive
Standard EN 61800-3 (2004)Standard IEC 61800-5-1 (2007)
7.3 Analog Torque Mode Connection Diagram .....................................................................68
5
Rev. 1.0
1. Product Description
1.1 System Checklist
A complete and workable M2DC servo system should include the following parts:
A matched servo drive and servo motor (see section 2.4 for recommended combinations)
1. A power cable with a 4-PIN connector to connect P1 (V+, V-, AUX+) to supply power to the
drive
2. A motor cable with a 5-PIN connector to supply the servo motor with power from the drive and
to connect a regenerative resistor through P2 (U, V, W)
3. An encoder cable with a 26-PIN connector to connect port CN3 for encoder feedback
4. A mini USB cable to connect port CN1 to a PC for communication
5. An I/O cable with a 50-PIN connector to connect port CN2 for I/O
6. Cables with RJ-45 connectors to connect ports CN6 and CN7 for RS-485 or CANopen com-
munication
1.2 Servo Drive Model Introduction
1.2.1 Drive Name Plate Description
www.moons.com.cn
Model No.
Voltage
Output Current
1.2.2 Drive Model Description
M2DC - 6D0 5 S
M2 Series DC Servo Drive
Current
Continuous
Code
Current (RMS)
6D06.0A18.0A
10D10.0A30.0A
Voltage Code Input Voltage
510-60VDC
Boost
Current (RMS)
RoHS
DC SERVO
M2
DRIVE
Model No. M2DC-6D05X
VOLT.0-60VDC20-60VDC
F.L.C
Designed in California by
Assembled in China
INPUT
Communication
Code
S
QQ TypeRS-232
RQ Type (Modbus/RTU) RS-485
CCANopen TypeCANBus
DeSCL TypeEthernet
IPEtherNet/IP TypeEthernet
6
OUTPUT
6 A
***
Configuration
type
Mini USB
Serial No.
09450001
Serial No.
Customized Specification (If Applicable)
Description
Basic Type- - - - - -
Communication
type
Rev. 1.0
1.2.3 Drive specications
Input Power
Environment
I/O
Communication
Regeneration ResistorBuilt-in regenerative resistor (external resistor is also enabled)
M2DC-6D0
M2DC-10D
Control methodIGBT PWM Sinusoidal wave drive
Encoder feedback2500 ppr optical encoder with shared commutation signals
Control
Signal
Analog signalInput2 inputs (12Bit A/D: 2 input)
Pulse signal
Front panel4 keys (MODE, UP, DOWN, SET), LED (5-digit)
Dynamic BrakeBuilt-in
Control modes
Control inputs
Control outputs
CerticationRoHS, EN 61800-3:2004, EN 61800-5-1:2007
Main Circuit 20 - 60VDC
Control
Circuit
Temperature
HumidityBoth operating and storage: 10 to 85%RH or less
AltitudeLower than 1000m
Vibration
Input
Output6 optically isolated multi function outputs, 5-24VDC, 20mA
Input
Output3 line driver outputs, 1 open collector output
Mini USBConnection with PC or 1 : 1 communication to a host.
RS-232RS-232 communication
RS-485RS-485 communication & Modbus/RTU
CANbusCANopen communication
EthernetEtherNET/IP or eSCL
10- 60VDC
Ambient temperature: 0°C to 50°C (if the ambient temperature of
the servo drive is greater than 40°C, please install the drive in a
well-ventilated location)
Storage temperature: -20°C to 65°C
5.88m/s2 or less, 10 to 60Hz
(do not use continuously at resonance frequency)
8 optically isolated multi function inputs, 5-24VDC, 20mA
2 optically isolated multi function high speed inputs, 5-24VDC,
20mA
1 photocoupler input compatible with both line driver I/F and open
collector I/F
1 line receiver input compatible with line driver I/F
(1) Position mode (2) Analog velocity mode (3) Analog position
mode (4) Position mode (5) Velocity change mode (6) Command torque mode (7) Command velocity mode
(1) Servo-ON input (2) Alarm clear input (3) CW/CCW Limit (4)
Pulse& Direction or CW/CCW input (5) Gain Switch (6) Control
mode Switch (7) Pulse Inhibition (8) General Input
(1) Alarm output (2) Servo-Ready output (3) External brake release (4) Speed arrival output (5) Torque arrival output (6) Tach
out (7) General output (8) Position arrival output
7
Rev. 1.0
1.3 Servo Motor Model Introduction
1.3.1 Motor Name Plate Description
Mode NO.
Series NO.
Input
Ouyput Power
Rated Torque,speed
Max. Speed
Ins.Class
1.3.2 Motor Model Description
Servo Motor
Frame Size
0440mm
0660mm
0880mm
Wattage code
0160W 200W
02100W 400W 300W
03550W
Motor Length (mm)
406080
SM06 02 F E4-KCF-NNV
300mm Shielded Cable with non-Sealed Connectors -
Input
Voltage(DC)
E80V
F60V
G48V
H36V
KCD
For Winings up to 6.5Amps
300mm Shielded Cable with non-Sealed Connectors -
KCF
For Winings 6.6 to 12.5 Amps
E4 2500 ppr optical encoder with shared commutation signals
**
Customized Specification (If Applicable)
Brake Option
N No Brake
B 24VDCBrake
Shaft and Lead/Connector Style
Feedback
8
Rev. 1.0
2 Installation
2.1 Storage Conditions
Store properly packaged in a clean and dry environment,away from direct sunlight
Store in an ambient temperature range of -10°C to +85°C
Store where the relative humidity range is 10% to 85% with non-condensing
DO NOT store in a place exposed to corrosive gases
2.2 Installation Conditions
Temperature range of 0°C to 50°C. If the ambient temperature of the servo drive is greater than 40°C,
please install it in a well-ventilated location.
The ambient temperature of the servo drive for long-term reliability should be less than 45°C.
The servo drive and motor will generate heat; if they are installed in a control panel, please
ensure sufcient space around the units for heat dissipation.
Operate where the relative humidity range is 10% to 85% and non-condensing
Install where the vibration is lower than 5.88m/s2, 10Hz-60Hz (DO NOT use the drive for extended
periods of time at the resonance point.)
DO NOT install the servo drive and motor in a location subjected to corrosive or ammable gases, or
combustibles.
Install the servo drive and motor in an indoor electric control cabinet.
DO NOT install the servo drive and motor in a location subject to airborne dust.
2.3 Drive Dimensions (Unit: mm)
5
139.5
28.5
R2.5
6
6.5
97
150
9
41
Rev. 1.0
2.4 Installation Space
Incorrect installation may result in a drive malfunction or premature failure of the drive and/or motor.
Please follow the guidelines in this manual when installing the servo drive and motor.
The M2DC servo drive should be installed perpendicular to the wall or in a control panel.
In order to ensure the drive is well ventilated, make sure ventilation holes are not obstructed, there is
sufcient free space around the servo drive, and a cooling fan is mounted in the control panel.
Ensure the grounding wires are securely connected
20mm
100mm
80mm
100mm
FanFan
10mm
10mm
10mm10mm
10mm
20mm
10mm
10
Rev. 1.0
2.5 Motor Installation
DO NOT strike the motor when installing it as the motor shaft or encoder may be damaged.
DO NOT use cables that have been soaked with water or oil.
Avoid a stress application to the cable outlet and connecting portion by bending.
Use exible cables when using a cable carrier, and make sure the minimum cable bending diameter is
200mm.
The shaft through hole and cable end connector are not IP65 designed. Be careful to prevent any
liquid or oil from getting into the motor at these areas.
11
Rev. 1.0
3. Connections and Wiring
3.1 Connecting to Peripheral Devices
3.1.1 System Conguration
LED Display
The 5 digit, 7 segment LED displays
the diver status and faults.
Operation Panel
Function keys are used to perform status
display, monitor and diagnostic,
function and parameter setting.
PC/Configuration
AC
Source
AC-DC Power Supply
Motor Feedback Cable
Motor Power Cable
AUX Power
MAIN Power
USB Cable
CANBus, RS-485, Ethernet
Communication Port
STO Interface
PLC
Motion
Control Card
I/O Interface
Used to connect PLC, motion card
and other controllers.
12
Rev. 1.0
3.1.2 Servo Drive Connectors and Terminals
Terminal
Identication
DescriptionDetails
P1
P2
CN1Communication Port
CN2I/O Connector
CN3
Encoder Feedback Connector
CN4Reserved
CN5STO Connector
RS-485/CANopen Port
CN6
Ethernet Port
*RS-232 Communication
Port
RS-485/CANopen Port
CN7
Ethernet Port
Communication Port
V+, V-
AUX
U, V, W
Used to connect DC main circuit power
Used to connect an auxiliary circuit power
Ground
Used to connect servo motor
Terminal
Symbol
Wire colorDescription
URed
Connects to servo motorVYellow
WBlue
Ground
User to connect PC
Used to connect external controllers
Used to connect servo motor encoder
Used to connect STO (Safe Torque Off)
RJ45 connector, Daisy Chain, Used for RS-485/CANopen/
Ethernet
*RS-232 Communication Port (-Q Type Only)
RJ45 connector, Daisy Chain, Used for RS-485/CANopen /
Ethernet
Communication
3.1.3 Connections and Wiring Notes
• Ensure the grounding wires are securely connected. Wire with a cross section of more than
2.0mm2 is recommended.
• Grounding method must be single point grounding.
• Ensure V+ and V- are correctly wired, and voltage supplies are within the specied range.
• Auxiliary power V+ connects to drive AUX connector, auxiliary power V- connects to drive V-.
• Ensure U/V/W is wired following the order of RED/YELLOW/BLUE.
• An isolation transformer or EMI lter is recommended on drive’s power supply to ensure the
drive’s safety and improve its anti-interference level.
• Set up emergency stop circuitry to switch off the power supply when a fault occurs.
• DO NOT touch the drive or motor’s connector terminals for at least 5 minutes after the drive and
motor have been powered off. There are electrical charge components in the circuitry which discharge
slowly.
• Install the encoder cables in a separate conduit from the motor power cables to avoid signal
noise. Separate the conduits by at least 30cm (11.8 inches).
• Use multi-stranded twisted-pair wires or multi-core shielded-pair wires for the encoder feedback
cables.
• The maximum length of the signal input/output cable should be no more 5 meters, and the en-
coder (PG) feedback cable no more than 15 meters.
13
Rev. 1.0
3.1.4 Wiring Methods for P1 Power Supply Connector
Power for the M2DC servo drives comes from 2 different sources
PinFunctionInput Power
Main power supplyV+, V-Drive’s main power input20 - 60VDC
When the main power supply is off, the AUX
power will keep the logic circuitry alive, allow-
Control circuitry power/auxiliary
Main power
18 - 70VDC
Control circuitry/
auxiliary power
*
power
DC in+
DC GND
DC in+
AUX, V-
ing the drive to remember its current state data
(motor position, etc.) The motor is then able
to resume operation without running a homing
routine while the main power is switch-on
again.
M2DC Servo Drive
red
P2
U
V
W
CN3
yellow
blue
yellow/green
Encoder connector
V+
VAUX
P1
10 - 60VDC
*Note: For optimized motion performance, make sure the main power input voltage is higher
than the motor winding voltage by at least 2VDC.
14
Rev. 1.0
3.2 Wiring to the P2 Connector
Please follow Chart 5.3 before power up.
3.2.1 Motor Power Cable Conguration
P2 interface of the drive
W
V
U
Motor power
extension cable
connector
Motor
lead wire
connector
3.2.2 Motor Power Cable Connector(-CD Winding ,6Amps)
APIN Assignment
AB
View AView B
Pin12
SignalUV
ColorRedYellow
34
WPE
BlueYellow/Green
B Motor Connector Specications
TypeMotor side (plug)Plug-in (housing)
HousingAMP 172167-1AMP 172159-1
TerminalAMP 170360-1AMP 170362-1
15
Rev. 1.0
3.2.3 Motor Extension Cable Wiring Diagram
Housing: 172159-1(AMP)
Terminal: 170362-1(AMP)
Drive side (P2)
5452571(Phoenix)AMP 172159-1
UURed1
VVYellow2
WWBlue3
SignalColor
PEYellow/Green4
Motor side (housing)
3.2.4 Motor Power Cable Connector(-CF Winding,10Amps)
3.2.4.1 PIN Assignment
Cover:350780-1(AMP)
Pin:350536-1(AMP)
A
A side viewB side view
Pin12
SignalUV
ColorRedYellow
B
34
WPE
BlueYellow/Green
Motor Connector Specications
TypeMotor side (plug)Plug-in (housing)
HousingAMP 350-779-1AMP 350780-1
TerminalAMP 350218-1AMP 350536-1
16
Rev. 1.0
3.2.4.2 Motor Extension Cable Wiring Diagram
Housing :350780-1
Terminal:350536-1
Drive side (P2)
5452571 (Phoenix)AMP 350780-1
SignalColor
UURed1
VVYellow2
WWBleu3
PEYellow/Green4
Ensure U/V/W is wired in the order of RED/YELLOW/BLUE.
3.3 Encoder Connector CN3
3.3.1 Motor Encoder Feedback Cable Conguration
CN3 interface of the drive
Encoder
extension cable
connector
Motor encoder
connector
Motor side (housing)
17
Rev. 1.0
3.3.2 Layout of CN3 Connector
Motor Encoder
Servo Drive CN3
A+
1
A-
4
B+
2
B-
5
Z+
3
Z-
6
+5V
7
GND
8
Shield
9
1
14
2
15
3
16
11
24
26
A+
AB+
BZ+
Z+5V
GND
Shield
A
1
15
25
14
26
14
26
13
View A
1
2
12
13
View B
B
Pin NO.SymbolDescription
1A+Encoder A+
2B+Encoder B+
3Z+Encoder Z+
4U+Hall U+
5W+Hall W+
6U-Hall U-
7W-Hall W-
11Encoder +5VEncoder power supply +5V
13Encoder +5VEncoder power supply +5V
14A-Encoder A-
15B-Encoder B-
16Z-Encoder Z-
17V+Hall V+
19V-Hall V24GNDEncoder power supply ground
26ShieldShield
3.3.3 Connection to Motor Encoder
Connect to 2500ppr Increment Encoder (9PIN AMP connector)
18
Rev. 1.0
3.3.4 Specications of Encoder Connector
A. -E4 Encoder Connector PIN Assignment
A
13
7
9
View A
PIN#SignalColour
1U+/A+Blue
2V+/B+Green
3W+/Z+Yellow
4U-/A-Yellow/Black
5V-/B-Green/Black
6W-/Z-Yellow/Black
7+5VRed
8GNDBlack
9ShieldShield
NOTE: The HALL signal U/V/W ONLY appears for short time after the encoder is powered on,
it will then covert to A/B/Z signals.
B. -E4 Encoder Connector Specications
TypeMotor PlugHousing for the motor
HousingAMP 172169-1AMP 172161-1
TerminalAMP 770835-1AMP 770834-1
19
Rev. 1.0
3.3.5 Motor Encoder Extension Cable Wiring Diagram
-E4 Encoder Encoder Cable Diagram
Connect to drive
Connect to Motor
A
1
3
View A
7
9
Drive Side
TYCO 3-22322346-1AMP 172161-1
SignalColor
Housing for the motor
1A+/U+Blue1
2B+/V+Green2
3Z+/W+Yellow3
14A-/U-Yellow/Black4
15B-/V-Green/Black5
16Z-/W-Yellow/Black6
11+5VRed724GNDBlack8
26ShieldShield9
20
Rev. 1.0
3.4 Electromagnetic Brake
When the motor drives the vertical axis, a brake should be used to hold and prevent the load from
fallingby gravity when the power is removed.
NOTE: Use only a servo motor brake for holding a load when the motor is disabled or the power
is off. Never use a servo motor brake to stop a load in motion. This may cause damage to the
servo motor.
3.4.1 Wiring Diagram
Servo Drive
Relay
Brake
Brake+
Brake-
Relay
R
24VDC24VDC
3.4.2 Brake Motor
● When no power is applied to the electromagnetic brake, it is in a locked position. Therefore, the mo-
tor shaft will not be able to rotate.
● The brake coil has no polarity.
● During the brake/release action, you might hear a clicking sound. This is normal and does not affect
the use of brake.
● Specications of the brakes are as follows:
Motor Power
Type60W100W200W400W550W
Holding torque (N•m)0.3524.5
Working current (A)0.250.380.61
Rated voltage (V)24V±10%
Release time <25ms
Engage time<25ms
Release voltage (V)Release voltage18.5VDC
21
Rev. 1.0
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