Moog INTEGRATED TEST SUITE BROCHURE

INTEGRATED TEST SUITE

OVERVIEW

HIGH PERFORMANCE TECHNOLOGY FOR MORE
FLEXIBLE, USER-FRIENDLY TEST APPLICATIONS

WHAT MOVES YOUR WORLD

INTEGRATED TEST SUITE:
PERFORMANCE TO MATCH YOUR TEST

To help you run more tests, faster than ever
with less test operators and specialists,
Moog has invested heavily to develop an
Integrated Test Suite that can answer your
test needs today and in the future.

Whether your test requirements are
basic or highly sophisticated, the Moog
Integrated Test Suite provides the exact
features you look for while adapting to test
operator skill level and optimizing costs.

Listening to our customers and studying
their requirements led us to develop
an Integrated Test Suite that leverages
the world class performance of Moog
electric and hydraulic systems, Test
Actuators, Servo Valves, Test Controllers,
Servo Drives and Servo Motors.

Unsurpassed innovation and technological
expertise combined with close customer
collaboration make Moog a leader in
the design and development of high­performance motion control test systems.
The features of the Moog Integrated
Test Suite have been designed to support
both complex as well as simple testing
and ensure that test results are captured
efficiently.

Our total focus on meeting your unique
test requirements means you can rest
assured you’re using the most flexible,
highest performance test software
available anywhere.

DESIGNED FOR THE NEEDS
OF TODAY–AND TOMORROW

The Moog Integrated Test Suite not only incorporates
technology that delivers maximum flexibility and efficiency,
it is designed around how customers use test software.
In fact, its specifications actually reflect working habits
and business challenges on a global level.

For example, the number of experienced test system
operators is declining, so manpower optimization requires
people to switch departments more often and companies
face higher staff turnover.

Moog’s new software architecture resolves the trade-off
between the need for a greater software sophistication
and increased user flexibility to match operator skills by
using a highly intuitive screen that can be customized for
your processes.

By listening closely to the needs of our customers around
the world, and observing how they work, we’ve designed the
Integrated Test Suite to take applications further than ever
thought possible.

FASTER, MORE EFFICIENT TESTS

The key features of the Integrated Test Suite will bring
you real benefits to set up and run more tests faster
and efficiently anywhere in the world thanks to optimal
algorithms, state-of-the-art workflow and a centralized
database.

Reach higher sophistication and preserve intuitive ease
of use through:

• Select user interface language

• Highly intuitive screens

• Ease of use for junior operators to start with basic tests

• Integrate modules for complex tests

• Customize your screens to match your processes

• Enjoy the modularity of the Test Suite as your test
needs develop or expand

• Centralized database to access all tests and test data

• Supports electric and hydraulic test systems

MEET YOUR CHANGING REQUIREMENTS

The Moog Integrated Test Suite architecture matches
your test needs as you grow. This makes it the ideal
software for simple tests starting from one channel
to more sophisticated tests using more channels and

THE CONNECTING POINT
FOR MOOG SOFTWARE

various test systems. Additional Integrated Test Suite
functions can be added to fit your changing test needs or
business growth.

The Integrated Test Suite allows you to connect to a
monitor and operate a controller. You can easily create,
edit, and run controller scripts or manage your aliases.
The monitoring can be done using the oscilloscope, digital
meters and indicators.

Sequence Builder:

• Create your test program

• Sophisticated graphical user interface to easily construct
complex test sequences

Test Station:

• Possibility to see all test stations on the network

Station Set up:

• Station configuration, calibration and tuning

Transducer Calibration:

• Enter the calibration data manually or calibrate
using a wizard

Safeguarding:

• Alarm definition to protect your specimen

• Set failsafe threshold

• Define failsafe actions

Setpoint and Span:

• Manually command your system

• Select simple or advanced view

Station Player:

Cycle Player:

• Run simple cycle tests

Sequence Player:

• Run your test programs

• Monitor the test progress

With the user canvas, you can even create your own screens
the way you like them. The Moog Integrated Test Suite
is the connecting point for all of Moog's test software
modules.

FIT THE TEST SUITE TO YOUR REQUIREMENTS

Key features

Supports multiple test systems

• Multi-Axis Test Systems, Hydraulic Simulation
Table, Electric Simulation Table, Suspension Test
Rig, Tire Coupled Simulation System

Integrated suite

• Gives transparent access to multiple modules and
their advanced options

Optimized motion control algorithms

• Algorithms for faster testing, optimal system
identification, accurate signal replication, power
optimized random vibration

Central database

• Allows easy exchange of information between
different software applications and external
systems

Fast graphics with rich feature set

• Selected best available library for maximum
performance

Customize your interface

• Multi-language support, user canvas

User benefits

Execute multiple tests faster

• Using optimal algorithms and efficient workflow
templates proceeds to Durability, Vibrations,
Static and Fatigue tests

User friendly and intuitive

• One learning curve for working with different test
rigs supporting cross-function deployment

• Supports less experienced operators

• Allows total control for advanced users

Test time

• Reduces set up and run time

Data browser

• Search and find your test data

Highest level of software engineering

• Superlative match between high sophistication of
a software tool with increased ease of use

Localization

• Select your preferred language

• Create your own customized screen

ACCESS MORE FEATURES AS YOUR TESTS MATURE

The same module can be used for different test systems
in your test labs and test data can be centrally accessed,
dramatically reducing time.

Runner Module

Run and control your
durability tests.

Moog Integrated

Test Suite

The Integrated Test Suite gives access to all modules:
Runner, Replication, Sinesweep and Random Vibration
and to specific advanced features as required.

Random Vibration Module

Realize a predefined frequency spectrum
using fully randomized time signals.

Sinesweep Module

Investigate the resonance
frequencies of your test specimen.

Run Sinesweep durability test.

Replication Module

State-of-the-art algorithms are
at work to replicate time history
files in an easy yet powerful way.

LET THE MOOG TEST SUITE MAXIMIZE YOUR
TEST SYSTEM’S POTENTIAL

Genuine Moog products ensure the best performance so
you can meet the challenge of a new testing generation with
maximum versatility and stiffness.

Simulation Table

The hexapod configuration used by the Simulation Table is
the optimal design to achieve simulation and test capability
using acceleration, force and displacement inputs, and to
reproduce data collected on proving grounds regardless of
your test type, method or specimen.

Test Controllers

Moog delivers the flexibility, innovation and trusted
solutions you need for a smart approach to automotive
testing. The heart of all our solutions is the control
hardware and software that sets the pace for the industry.

Test controller advantages include:

Test versatility — Single channel and multi-axis test
systems, structural durability testing and fatigue test
spectrums.

User-friendly operation — For maximum flexibility in your
test lab and less set-up time.

Run test precisely and securely — Constant amplitude
and phase matching engineering specifications, test
interruption prior to catastrophic failure.

Actuators and Valves

Moog Servo Valves, Manifolds and Actuators are just a
few of the components that are critical to our solutions.
By focusing on the performance of these high-quality
individual components, the entire system can reach higher
levels of efficiency, reliability and longevity.

ONE MOOG SOFTWARE, MANY APPLICATIONS

Test labs have to adapt quickly to changing requirements
when running different tests. Moog Automotive Test Software
leads you to develop successful tests that match your
changing priorities and protect the test specimen.

Our approach to achieving faster and better tests on new
models, parts and prototypes using electric and hydraulic
technologies, ensures we can meet even the highest
requirements for frequency, payloads and stiffness.

TAKE A CLOSER LOOK.

Moog designs a range of products that complement the performance of those
featured in this catalog. Visit our Web site for more information and the Moog
facility nearest you

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www.moog.com/test

Moog is a registered trademark of Moog Inc. and its subsidiaries.
All trademarks as indicated herein are the property of Moog Inc.
and its subsidiaries.
©2010 Moog Inc. All rights reserved. All changes are reserved.

Integrated Test Suite Overview
Mobium/Rev.1, September 2010, Id. CDL29915-en