Montigo Wildfire MW34-DV, Wildfire W34DT, Wildfire W34DR, Wildfire W34DT-I, Wildfire W34DR-I Operation Manual

W3400 Gas Fireplace
Installation Operation & Maintenance
Warning:
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
For Your Safety:
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Gas Fireplace
Check local codes and
read all instructions prior to installation.
Leave this manual with
the owner.
What To Do If You Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Page 1 of 21
W3400 Gas Fireplace
Table Of Contents
Introduction ............................................................................. 2
Installation
Installing the Fireplace Shell ......................................... 3
Installing the Gasline ..................................................... 4
The Remote Switch ....................................................... 4
Direct Vent Installation .................................................. 4
General Requirements...................................... 4
Terminations .....................................................5
Top Vent Models with horizontal runs ............... 6
Top Vent Models with vertical runs ................... 8
Rear Vent Models ............................................. 9
Rear Vent Models ........................................... 10
Construction around the fireplace
Facing ............................................................. 11
Mantels and Surrounds................................... 11
Wiring ....................................................................... 12
Installing the Logset .................................................... 12
Removing and Installing the Insert .............................. 13
Removing and Installing the Door ............................... 13
Operation ........................................................................ 14 - 16
Maintenance ...................................................................16 - 17
Warranty ................................................................................. 18
Appendix
A. Spare Parts ............................................................. 19
B. Termination Locations ............................................ 20
Introduction
About the Wildfire 34:
The W34-DV is a direct-vented gas fireplace equipped with a dual-inlet Wildfire® Burner. It is available in four versions:
Top Vent (Product Code W34DT)
Rear Vent (Product Code W34DR)
Intermittent Pilot - Top Vent (Product Code W34DT-I)
Intermittent Pilot - Rear Vent (Product Code W34DR-I)
The W34-DV is certified as a Gravity Direct Vent Wall Furnace (ANSI Z21.44-1988 · CGA 2.19-M81) and is rated for:
Natural Gas 22,000 BTU/H (6.4 Kilowatts) Input
16,100 BTU/H (4.7 Kilowatts) Output
Propane 22,000 BTU/H (6.4 Kilowatts) Input
15,400 BTU/H (4.5 Kilowatts) Output
How to use this manual:
This manual covers all models and unless otherwise specified, the designation W34-DV refers to all models. Sections which are specific to a particular model are marked with a sym­bol, plus the appropriate model number.
Warranty and Installation Information:
The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions:
Modification of the fireplace and/or components including
Direct-Vent assembly or glass doors.
Use of any component part not manufactured or approved by
Montigo in combination with this Montigo fireplace system.
Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation require­ments for factory-built gas fireplaces. Installation & repairs should be done by a qualified contractor.
Installations in Canada must conform to the current CAN/CGA B-149.1 and .2 Gas Installation Code and local regulations. If the
optional air-circulating fan kit is installed, it must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes.
Installations in the USA must conform to local codes, or in the absense of local codes to the National Fuel Gas Code, ANSI Z223.1-1988. If the optional air-circulating fan is installed, it must be grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-
1987.
Due to its high operating temperatures, the appliance should be located out of traffic & away from furniture and draperies.
Children and adults should be alerted to the hazards
of the high surface temperature, which could cause burns or clothing ignition.
Young children should be carefully supervised when
they are in the same room as the appliance.
Clothing or other flammable materials should not be
placed on or near the appliance.
CAUTIONS
Page 2 of 21
Installation
Installing The Fireplace Shell
W3400 Gas Fireplace
The fireplace may be installed in any location that is free of air conditioning ducts, electrical wiring and plumbing. Safety, as well as efficiency of operation, must be considered when selecting the fireplace location. Try to select a location that does not interfere with room traffic, has adequate ventilation, and offers an accessible
pathway for Direct Vent installation. Refer to page 4 - Vent Installation
for more information.
The fireplace dimensions are shown below:
31 1/2
Ø7
15
8 3/4
Ø4
C
34
Top Vent
4 3/4
12 1/8
4 3/4
24 1/2
34
Front View
32
32
15
26 1/8
Rear Vent
Figure 1. Fireplace dimensions.
Clearances
The W3400 clearances to combustible materials are:
Top - Rear Vent* 7"
Top - Top Vent*
Back 0"
Side 1"
Floor 0"
Mantle** 10"
* Clearance from the top of the fireplace to a combustible
ceiling within the fireplace enclosure.
** Refer to page 11.
If special short elbow (SEL90) is used with the Low Clearance Sleeve (CRS30) the Top Clearance is 13". If the standard elbow (MEL90) is used with the Low Clearance Sleeve (CRS30) the Top Clearance is 15".
If the Low Clearance Sleeve (CRS30) is NOT used over the elbow, the Top Clearance is 35".
Unprotected combustible walls which are perpendicular to the fireplace opening, must not project beyond the shaded area shown in Figure 19b.
For protection against freezing temperatures, it is recommended that outer walls of the chase be insulated with a vapour barrier. This will reduce the possibility of a cold-air convection current on the fireplace.
13"
Framing
* When sheetrock is not used behind the fireplace, framing
36
15 3/4
33
Figure 2. Framing dimensions.
Ø7
Ø4
22 1/4
59 3/8
33
42
Figure 3. Corner framing dimensions.
When installing a shelf over the top of the fireplace, the following guidelines must be adhered to: For Rear Vent models (W3400R), the minimum clearance from the top of the fireplace to a shelf is 7". For Top Vent models (W3400DT), the minimum clearance is 13".
(Minimum 1" clearance must still be maintained around the vent pipes.)
W3400R
W3400DT
Figure 4. Framing for shelves over the fireplace.
WARNING:
When this appliance is installed directly on carpeting, tile or any combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance.
depth may be reduced to 15"
Page 3 of 21
W3400 Gas Fireplace
Installation
Installing The Gas Line
The gas line must be installed before finishing the W3400 Fireplace. Natural Gas requires a minimum inlet gas supply pressure of 5.5" W.C. & a manifold pressure of 3.5" W.C. Propane Gas requires a minimum inlet gas supply pressure of 11" W.C. & a manifold pressure of 10" W.C. Provision must also be made for a 1/8" N.P.T. plugged tapping and be accessible for test gauge connection immediately upstream of the gas supply controls to the appliance. The fireplace gas connection and the main operating gas valve is located behind the removable brass trim at the bottom of the unit and need only be attached to the gas line with an approved fitting, as required by the
applicable installation codes.
Figure 5. Gas line access.
During any pressure testing of the gas supply piping that excedes 1/2
psig (3.5 kPa), the appliance and its individual shutoff valve must be
disconnected from gas supply system.
When pressure testing the gas supply piping system at test pressures
of less than or equal to 1/2 psig (3.5 kPa), the appliance must be isolated from the gas supply piping system by closing its individual
manual shutoff valve.
Note: After gas line is connected, each appliance connection,
valve and valve train must be checked while under
normal operating pressure with either a liquid solution, or leak detection device, to locate any source of leak. Tighten any areas where bubbling appears or leak is detected until bubbling stops completely or leak is no longer detected.
DO NOT use a flame of any kind to test for leaks.
Vent Installation
This section covers the installation of direct venting and terminations.
Installation Requirements
W3400 fireplaces must be installed with Montigo Premium Series
direct vent components with:
5" inner dia. / 8" outer dia.
Minimum 1" clearance to combustibles required for vent pipes
Use only certified Montigo vent components. (Use of other parts will
void the Montigo warranty, and may impede the operation of the fireplace.)
All joints must be secured with a minimum of two screws per joint
Vent terminations must not be recessed in walls or siding
Horizontal runs must be supported by a minimum of two supports
per horizontal run. A minimum of one screw on each side of support is also required
Flex vent sections may be stretched up to 50% of their total length
(eg. a 24" section may be stretched to 36")
Maximum horizontal run for a flex section is 3 feet.
Solid vent sections may be cut less than half way from the
tapered end
Vent Terminations
Selecting A Termination Location
Choosing your vent termination location will help to determine whether you need to use a top vent or rear vent fireplace. Figure 6, below, shows typical fireplace locations and the venting options they provide.
For a more detailed diagram of allowed termination locations, see
Appendix B.
Installing The Remote Switch
The W3400's gas valve, located behind the lower brass trim, may be connected to a wall switch or a thermostat. The valve is pre-wired and completely self contained to generate its own power. DO NOT connect any external power to it.
Refer to Figure 26 for wiring requirements.
Note: The switch location must not exceed 30' from the fireplace.
Page 4 of 21
Figure 6. Fireplace locations and vent terminations.
Cautions:Cautions:
Cautions:
Cautions:Cautions:
Vent terminations can be very hot. If the termination is less
than 7 feet above a public walkway, it should be fitted with a certified Montigo Heat Guard. (Part no. PTKOG)
Do not obstruct, or attempt to conceal, the vent termination.
These actions will affect the operation of the fireplace, and may be hazardous.
In heavy snow areas, take extra care to prevent snow buildup
from obstructing the vent termination.
Installation
W3400 Gas Fireplace
Installing Terminations with Built-In Frames
11
MTO-3F
11
1. Frame the termination opening to 11" x 11".
2. Fasten the termination to the studs using a minimum of 4 screws.
Installing Terminations with MSR or BSR Frames
The MSR Frame is for use with stucco or siding exteriors, and the BSR is for use with brick exteriors. The BSR is available in 4" or 6" depths.
12
12
MSR shown
Inset - BSR frame.
termination may not be easily installed from the building's exterior.
1. Frame the termination opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, and attach by screwing through the four pilot holes in the termination.
Installing Heat Guards over Terminations
MTKOG
1. Ensure that the two long mounting brackets are facing the
bottom of the termination. (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest.
2. Attach to the faceplate of the termination using four sheet metal screws.
MTO-3
1. For the MSR, frame the termination opening to 12" x 12". For the BSR, frame the termination opening to 11" x 11".
2. Fasten the MSR or BSR to the studs using a minimum of 4 screws.
3. Attach the termination to the frame as shown here, and secure by screwing through the four pilot holes in the termination.
Installing Terminations with MOSR Frames
The MOSR is a frame for installing terminations from the interior of a building. Use it for installations such as high rises, where the
MOSR
MTO-3
1212
12
Page 5 of 21
W3400 Gas Fireplace
Installation
Model W3400T Venting Runs
For the W3400T Top Vent there are two types of installations: A) Through-The-Wall Installations and B) Vertical (Through-The-Roof) Installations.
A) Through-The-Wall Installations
Before you install any venting, you must determine whether the venting run will be acceptable. Unacceptable venting can affect the fireplace's combustion.
The Venting Graph
Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph (Fig. 7) with an 'X'.
If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 84" and the horizontal run to the wall flange of the vent termination is 36", this would be an acceptable installation.
Example B: (Acceptable Installation)
If the vertical dimension from the hearth is 90" and the horizontal run to the wall flange of the vent termination is 126", this would be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 78" and the horizontal run to the wall flange of the vent termination is 108", this would NOT be an
acceptable installation.
108
96
84
72
60
48
36
24
12
0
12 24 36 48 60 72 84 96 108 132120 144 156 168 180
0
Hearth
Figure 7. W3400T Venting Graph
Horizontal Run (in.)
Top Vent
Heat Shields
Due to high flue temperatures, heat shields are required on all 34 Series Modular Direct Vent installations (except those with vertical terminations) at the point where the venting connects to the termination. With the heat shield, vent clearances can be maintained at 1".
Figure 8. Heat Shield. Install by sliding over the vent pipe where it
passes through combustible construction.
Installation Of Top Vent DV
The following venting components are available for the W3400T:
A - Termination PTO-3 (3" length)
PTO-3F (3" length)
B - Stucco Kits MSR (stucco frame)
MOSR (stucco can)
BSR (brick can)
D - Flex sections PFL-1 (12" section)
PFL-18 (18" section)
PFL-2 (24" section)
PFL-3 (36" section)
PFL-4 (48" section)
E - Rigid sections PEXT-1 (12" m/f section)
PEXT-2 (24" m/f section)
PEXT-3 (36" m/f section)
PEXT-4 (48" m/f section)
F - Elbows
NOTES: All dimension lengths for vertical or horizontal runs are
measured from center of the vent pipe.
Venting runs must fall within the limits set by the
venting graph (see Figure 7).
PEL-90M (m/m 90° elbow)
PEL-90F (f/f 90° elbow)
PEL-90FM (f/m 90° elbow)
Page 6 of 21
W3400 Gas Fireplace
Installation
Example 1:
For our shortest venting configuration use components A
and F (see Figure 9a).
PTKO Termination
PEL-90 Elbow
Figure 9a. Typical Top Vent installation. If the 90° elbow is installed
directly on the fireplace, the height to the center of the termination is 44".
Horizontal Venting
90° Elbow
W3400T
150" max.
30" max.
Heat Shield
Termination
Solid Sections
Exterior
Flex Section
Wall
Hearth
Figure 10. Extended Installation using a combination of solid and
flex venting. Use the vent graph to determine your allowable run, then select appropriate components.
30" Max.
126"
Heat Shield
Heat Shield
Termination
MEXT Section
Figure 9b. Typical Top Vent installation. The solid sections can be
used in various combinations to obtain the desired vent run. The vent run must fall within the limits set by the venting graph.
Example 2:
A 10' section and elbow used in conjunction with 3 ft. flex section (PFL-
3) will, when extended in a five foot chase, allow for a maximum horizontal run of twelve and one-half feet from the centre of the fireplace to outside wall and a minimum of 8' when retracted in opposite
direction (see Figure 10 and 11).
"D" flex sections and "E" solid sections may be used in conjunction with one another to obtain different possible horizontal length installations. NOTE: Flex section must not exceed maximum horizontal length of 3
feet. (see Figure 12).
Solid Section w/ 90° Elbow
Flex Section
Termination
Exterior Wall
Hearth
Figure 11. Retracted Installation using a combination of solid and
flex venting. Use the vent graph to determine your allowable run, then select appropriate components.
3' max.
Flex Section
Heat Shield
Termination
Hearth
Exterior Wall
Figure 12. Horizontal flex installation.
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