Montigo Proflame 2 Upgrade Kit RX 100 NG/LP Installation Manual
Proame 2 Upgrade Kit RX 100 NG/LP
US
Upgrade Kit NG/LP Proame 2 (Full Load with
Remote Upgrade Kit)
This kit is for use with the following models:
H Series
L Series
The installation of this kit must be done by a qualied and
®
Check local codes and read all instructions prior to instal-
C
Upgrade Kit
certied gas appliance installer.
lation.
CAUTION
Ensure that all power to the appliance is off at the electrical breaker or fuse
before beginning installation. Ensure gas is turned off at the shutoff valve before
beginning installation.
Warning: If the information in these instructions is not followed
exactly, a fire or explosion may result causing property damage,
personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
What To Do If You Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
WARNING
When installing the replace - gas lines, ttings, accessories or any other objects cannot impede the proper
movement of the door buckles.
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
Page 1 XT0012 - 151127.1
Installation
Contents
A. Disconnecting Wall Switch Harness: 3
B. Stepper Motor Installation: 3
C. Main ON/OFF Switch Installation: 4
D. Battery Holder Installation: 5
E. Stepper Motor and ON/OFF Switch: 5
F. Operation with Backup Battery: 6
G. Operation with MAIN Power: 6
H. CPI / IPI Jumper Cable Installation 7
General Information
This upgrade kit contains the necessary components for field
upgrade of an approved Montigo fireplace from Proflame 2 standard
control system to Full Load with remote.
The installation of this unit must also conform with local codes or, in
the absence of local codes, with the American National Fuel Gas
Code, ANSI Z223.1, or the Canadian Installation Code, CAN / CGA
B149.
WARNING!
General Information
This blower kit is for installation with the models listed above.
KIT # Contents
RX100NG Remote Control, Stepper Motor-NG,
Manual Override switch with harness and bracket,
backup battery pack, Proame 2 operations manual,
hardware and batteries.
RX100LP Remote Control, Stepper Motor-LP,
Manual Override switch with harness and bracket,
backup battery pack, Proame 2 operations manual,
hardware and batteries.
Before You Begin
Ensure that the power supply has been turned off at the breaker
or fuse before beginning the installation.
Shut off the gas supply at the shut-off valve, and ensure that the
main burner and pilot light have been turned off and the replace has been cooled off for at least two hours before installation.
Stepper Motor
Manual override
switch with harness
and bracket
This upgrade kit shall be installed by a qualified service
agency in accordance with the manufacturer's instructions
and all applicable codes and requirements of the authority
having jurisdiction. If the information in these instructions
are not followed exactly, a fire, explosion or production of
carbon monoxide may result causing property damage,
personal injury or loss of life. The qualified service agency
is responsible for the proper installation of this kit. The
installation is not proper and complete until the operation
of the converted appliance is checked as specified in the
manufacturer's instructions supplied with this kit.
Note
Upon successful installation of this upgrade kit, the following
features are available for the user:
1. Thermostatic and smart thermostatic control of the replace
2. Main burner ame modulation (6 levels)
3. Choice of Standing or Intermittent pilot (CPI switch or
jumper required)
4. Comfort fan speed modulation (Remote Fan Kit RFK50-R
required)
5. Battery backup for the main burner during power outage
Remote Control
Hardware and
batteries
Proame 2 Operations
Manual
Figure 1 Contents of Proame 2 Upgrade Kit
Note: You may remove the front cover (See Figure 2), or the
burner assembly to access the control module and wiring. If
removed, please ensure it is re-installed properly and all gas
connections are leak tested.
Page 2
Battery Pack
Tool Required
T20 Torx bit
Impact gun / Drill
1/4 " Nut driver bit
Figure 2 Fireplace front cover
XT0012 - 151127.1
Installation
A. Disconnecting Wall Switch Harness:
1. Remove valve blind and glass door.
2. Disconnect the wall switch harness from X4 Control
Module and discard.
X4 Control Module
Figure 3 Control module with wires
B. Stepper Motor Installation:
1. Using a Torx T20 or slotted screw driver, remove the two screws
that are attached to the Hi-Low knob on the Gas Control Valve
(Figure 4) and discard the screws and the knob (Figure 5).
Remove gasket and discard.
2. Ensure the prefitted rubber gasket is properly positioned (Figure
8 - D). Otherwise, fit the gasket as shown.
Figure 8 SIT Instructions Figure
3. Position the stepper motor on the gas control valve as shown in
Figure 9 - E.
4. Manually thread the two supplied mounting screws into
the valve body. Use a torque screw driver with Torx T20
bit, to tighten the two screws to a torque setting of of 25
lb-in +/- 5%.
Figure 4 Replace Hi-Lo knob on valve
Discard
knob and
screws
Figure 5
5. Install the enclosed identification label to the valve body
Figure 9 - G.
Discard
spring and
gasket
Figure 9 SIT Instructions Figure
Figure 6 Stepper Motor - LP
Figure 7 Stepper Motor - NG
Figure 10 Identication Label - NGFigure 11 Identication Label - LP
Page 3XT0012 - 151127.1
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