Montigo M38DV-PRC, Panorama M38DV-PRC-I Operation Manual

Installation
Questions? Email us at fireplaces@montigo.com or visit our website at www.montigo.com.
Operation & Maintenance
M38DV-PRC
Panorama
Warning:
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
For Your Safety:
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas:
 Do not try to light any appliance.  Do not touch any electrical switch; do not use any phone in your building.  Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
 If you cannot reach your gas supplier, call the fire department.
Direct-Vented Gas Fireplace
n Check local codes
and read all instructions prior to installation.
n Leave this manual
with the owner.
Panorama Direct Vented Fireplace
Table Of Contents
Introduction.............................................................................2
Installation........................................................................ 3 - 12
Installing the Fireplace Shell........................................... 3
Installing the Gasline ......................................................4
The Remote Switch .......................................................4
Direct Vent Installation ...................................................4
General Requirements ......................................4
Terminations .....................................................5
Horizontal Venting Runs....................................6
Vertical Venting Runs ........................................8
Construction around the fireplace
Facing ...........................................................10
Mantels and Surrounds ................................... 10
Installing the Logset .....................................................10
Pilot Burner Adjustment ............................................... 11
Gas Control Valve........................................................ 11
Fans ...........................................................11
Removing and Installing the Insert ............................... 12
Removing and Installing the Door ................................ 12
Operation ..........................................................................13-14
Model M38DV-PRC..................................................... 13
Model M38DV-PRC-I ..................................................14
Maintenance .......................................................................... 15
Warranty................................................................................. 16
Introduction
The 38 Series Direct Vent - Panorama is a multi-sided Gas Fireplace with an adjustable center burner and air-circulating fans. It is available in two models:
n Model M38DV-PRC (continuous pilot) n Model M38DV-PRC-I (intermittent pilot)
This manual covers both models and unless otherwise specified, the designation M38DV-PRC refers to both models. Sections which are specific to a particular model are marked with a symbol, plus the appropriate model number.
The M38DV-PRC is rated for:
n Natural Gas at 30,000 BTU/H (8.78 Kilowatts) max. input, and
23,400 BTU/H (6.86 Kilowatts) min. input
n Propane at 28,000 BTU/H (8.20 Kilowatts) max. input, and
21,800 BTU/H (6.40 Kilowatts) min. input
The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions:
n Modification of the fireplace and/or components including Direct-
Vent assembly or glass doors.
n Use of any component part not manufactured or approved by
Montigo in combination with this Montigo fireplace system.
n Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements for factory-built gas fireplaces. Installation & repairs should be done by a qualified contractor.
Installations in Canada must conform to the current CAN/CGA B-
149.1 and .2 Gas Installation Code and local regulations. This fireplace's fans must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes.
Installations in the USA must conform to local codes, or in the absense of local codes to the National Fuel Gas Code, ANSI Z223.1-
1988. The fans must be grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/ NFPA 70-1987.
Page 2
CAUTIONS
Due to its high operating temperatures, the appliance should be located out of traffic & away from furniture and draperies.
Children and adults should be alerted to the hazards of the high surface temperature, which could cause burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable materials should not be placed on or near the appliance.
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Installation
Installing The Fireplace Shell
Panorama Direct Vented Fireplace
The fireplace may be installed in any location that maintains clearances to air conditioning ducts, electrical wiring and plumbing. Safety, as well as efficiency of operation, must be considered when selecting the fireplace location. Try to select a location that does not interfere with room traffic, has adequate ventilation, and offers an accessible pathway for Direct Vent installation.
The fireplace dimensions are shown below:
Top View
Framing
Unprotected combustible walls which are perpendicular to the fireplace opening, must not project beyond the shaded area shown in Figure 13b.
For protection against freezing temperatures, it is recommended that outer walls of the chase be insulated with a vapour barrier. This will reduce the possibility of a cold-air convection current on the fireplace.
Figure 2. Framing dimensions.
Front View
Figure 1. Fireplace dimensions.
Side View
Clearances
The M38DV-PRC clearances to combustible materials are:
Top* 16" Back 0" Floor 0" Mantle** 6" Vent 1"
* Clearance from the top of the fireplace to
a combustible ceiling within the fireplace enclosure.
** Refer to page 8.
WARNING:
When this appliance is installed directly on carpeting, tile or any combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance.
Figure 3. Framing for shelves over the fireplace.
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Page 3
Panorama Direct Vented Fireplace
Installation
Installing The Gas Line
The gas line must be installed before finishing the M38DV-PRC fireplace. Natural Gas requires a minimum inlet gas supply pressure of
5.5" W.C. & a manifold pressure of 3.5" W.C. Propane Gas requires a minimum inlet gas supply pressure of 11" W.C. & a manifold pressure of 10" W.C. Provision must also be made for a 1/8" N.P.T. plugged tapping and be accessible for test gauge connection immediately upstream of the gas supply controls to the appliance. The fireplace gas connection and the main operating gas valve is located behind the removable brass trim at the bottom of the unit and need only be attached to the gas line with an approved fitting, as required by the
applicable installation codes.
Figure 4. Gas line access.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
* After gas line is connected each appliance connection, valve and valve train must be checked while under normal
operating pressure with either a liquid solution, or leak detection device, to locate any source of leak. Tighten any areas where bubbling appears or leak is detected until bubbling stops completely or leak is no longer detected. Do NOT use a flame of any kind to test for leaks.
Installing The Remote Switch
Vent Installation
This section covers the installation of direct venting and terminations. For a detailed diagram of allowed termination locations, see Appendix
A.
Installation Requirements
n The M38DV-PRC fireplace uses Premium venting components
with:
5" inner dia. /8" outer dia.
n Minimum 2" clearance to combustibles required for vent pipes n Use only certified Montigo vent components. (Use of other parts will
void the Montigo warranty, and may impede the operation of the fireplace.)
n All joints must be secured with a minimum of two screws per joint n Vent terminations must not be recessed in walls or siding n Horizontal runs must be supported by a minimum of two supports
per horizontal run. A minimum of one screw on each side of support is also required
n Flex vent sections may be stretched up to 50% of their total length
(eg. a 24" section may be stretched to 36")
n Maximum horizontal run for a flex section with no vertical rise is 3 feet. n Flex vent sections over 3 feet must fall within the limits set by the
venting graph and must have a minimum vertical rise of 3 inches per foot of flex.
n Venting components can be used in any combination of solid/rigid n Solid vent sections may be cut less than half way from the tapered end n Venting components can be used in any combination of solid/rigid
pipe or flex pipe and in any orientation (Male connectors can face in any direction)
CAUTIONS:
Vent terminations can be very hot. National Standards
require that all terminations accessible to the public (below 7 feet from grade level, on balconies, or decks) be installed with a certified Montigo Heat Guard. (Part no. PTKOG)
Do not obstruct, or attempt to conceal, the vent termination. These actions will affect the operation of the fireplace, and may be hazardous.
In heavy snow areas, take extra care to prevent snow buildup from obstructing the vent termination.
The M38DV-PRC is equipped with a remote-operated valve for use with a wall switch. See Figure 19 for information on wiring the switch. The valve is pre-wired and generates its own power. DO NOT connect
any external power to it. Note: The switch location must not exceed 30' from the fireplace.
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G0204
Installation
Panorama Direct Vented Fireplace
Vent Terminations
Installing Terminations with Built-In Frames
1. Frame the termination opening to 11" x 11".
2. Fasten the termination to the studs using a minimum of 4 screws.
11
PTO-3F
11
Figure 5a. Installing a PTO-3F termination.
Installing Terminations with MSR Frames
1. Frame the termination opening to 12" x 12".
2. Fasten the MSR frame to the exterior side of the studs using at least 4 screws. Attach the termination to the MSR using a minimum of 4 screws.
12
12
MSR
PTO-3
2. Attach to the faceplate of the termination using four sheet metal screws.
PTKOG
Figure 5d. Installing the heat guard.
Venting Runs
If your installation requires more than 12" of horizontal venting, some vertical lift is required. Use the vent graph below to determine an acceptable vent run. Unacceptable venting can affect the fireplace's combustion.
n the maximum horizontal vent run is 16 feet
The Venting Graph
Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph (Fig. 6) with an 'X'.
If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable.
Figure 5b. Installing a PTO-3 termination with the MSR frame.
Installing Terminations with MOSR Frames
1. Frame the termination opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, and attach by screwing through the four pilot holes in the termination.
MOSR
PTO-3
Figure 5c. Installing a PTO-3 termination with the MOSR frame.
1212
12
Installing Heat Guards over Terminations
1. Ensure that the two long mounting brackets are facing the bottom of the termination. (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest.
Figure 6. Venting Graph.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 60", and the horizontal run to the wall flange of the vent termination is 36", this would be an acceptable installation.
Example B: (Acceptable Installation)
If the vertical dimension from the hearth is 96" and the horizontal run to the wall flange of the vent termination is 144", this would be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 48" and the horizontal run to the wall flange of the vent termination is 120",
this would NOT be an acceptable installation.
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Panorama Direct Vented Fireplace
Installation
Direct Vent Installation
Vent systems that terminate through a wall may comprise up to six different components:
A - Termination PTO-3 (3" length)
PTO-3F (3" length)
B - Stucco Kits MSR (stucco frame)
MOSR (stucco can) BSR (brick can)
C - Flex sections PFL-1 (12" section)
PFL-2 (24" section) PFL-3 (36" section) PFL-4 (48" section)
D - Solid sections PEXT-1 (12" section)
PEXT-2 (24" section) PEXT-3 (36" section) PEXT-4 (48" section)
E - Extensions PXT-5 (5" section)
PXT-10 (10" section)
F - 90° elbow PEL-90F/F
PEL-90M/M
Long Vent Runs:
For longer or more complex vent runs, vertical lift is required. First ensure that the planned run is acceptable using the Vent Graph. Plan out the required components using the chart above. You may be able to use fewer components using the chart below.
Example:
A rigid section and an elbow used in conjunction with 3 ft. flex section (PFL-3) will, when extended in a chase, allow for a maximum horizontal run of twelve and one-half feet from the centre of the fireplace to outside wall and a minimum of 7'6" when retracted in opposite direction. (See Figure 8 and 9.)
"C" flex sections and "D" solid sections may be used in conjunction with one another to obtain different possible horizontal length installations. NOTE: Flex section must not exceed maximum horizontal length of 3 feet.
Short Configurations:
For installations straight through the wall, use a 2" or 5" termination (see above chart for Part #), and PXT-5 or PXT-10 to achieve the desired length. The maximum horizontal vent run with no vertical lift is 12".
See Figure 7.
Figure 7. Short Horizontal installation with PEL90-FF elbow.
Figure 8. Extended installation.
Figure 9. Retracted installation.
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