Montigo P42DF, P42DFNI, P42DFLI Maintance Manual
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
Installation & Maintenance Manual
P42DF Indoor
Prestige Series
Residential
Fireplace
DANGER
Read and understand this manual. Improper installation, adjustment, alteration,
service or maintenance can cause serious injury, property damage or even death.
For assistance or additional information consult a qualified installer, service
agency or the gas supplier.
CAUTION
Glass doors on gas fireplaces are extremely hot while the fireplace is on and
remain hot even after the fireplace has been turned off. Safety screens are
available and can reduce the risks of severe burns. Please keep children away
from the fireplace at all times.
®
C US
WARNING
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
this or any other gas burning appliance. A fire or explosion my occur causing serious
injury, property damage or even death.
NOTICE
Installer: Leave this manual with the appliance. Do not remove.
Consumer: Retain this manual for maintenance and future reference. Do not Discard.
DANGER
IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
XG0195 030712
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
P42DF* Indoor Gas Fireplace
NOTICE
You must read and understand this manual prior to installation, operation or
troubleshooting this appliance. Please retain this owner’s manual for furure reference
and maintenance.
Table of Contents
Safety Alert Key
Introduction
Installation
Before you start
Installation Checklist ...............................................................................4
.................................................................................3
.................................................................................4
Section 1: Installation Overview and Product Dimensions .....................5
Section 2: Framing & Clearances ........................................................... 6
Framing the Fireplace .............................................................................6
Clearances .................................................................................6
Section 3: Venting .................................................................................7
Notes for Planning V
▪ Section 3-1: Converting to Rear V
▪ Section 3-2: Installing PVTK-1 ..............................................................8
▪ Section 3-2-1 Venting Layout .......................................................... 8
▪ Section 3-2-2: Venting Components ...............................................9
▪ Section 3-3: Installing Wall Mounted Direct Vent Termination ............10
▪ Section 3-3-1: V
▪ Section 3-3-2: Venting Components ..............................................14
▪ Section 3-3-3:Heat Shields ............................................................ 15
enting
......................................................................7
ent ..................................................7
enting Layout Wall Mounted Termination
........1
1-13
Section 4: Wiring ...............................................................................16
▪ SIT - IPI W
▪
Fan & Lights Wiring
iring
........................................................................16
................................................................16
Section 5: Installing the Gas Line .........................................................17
Section 5-1:
Section 5-2: Gas Pressure ...................................................................17
Section 5-3:
Fuel Conversion
Gas Connection
...............................................................17
...............................................................17
Section 6: Finishing ..............................................................................18
▪ Finishing
▪Fireplace Facing ............................................................................18
▪ Installing the Nailing Flange Extension ......................................... 18
Around the Fireplace
.....................................................18
Section 7: Removing the door ..............................................................19
Section 8:Installing the Accessories .....................................................20
▪ Installing the Firestones ................................................................ 20
Operation ............................................................................21
▪ For
▪ Lighting Instructions ...................................................................... 21
▪
Your Safety - READ BEFORE LIGHTING
Turn Off Gas to Appliance
............................................................21
..............................21
Maintenance
▪ General
▪ Cleaning ...............................................................................22
▪ Replacing Light Bulbs ...................................................................23
▪ Troubleshooting ............................................................................24
▪ Replacement Parts List ................................................................24
Appendix
B. Warranty ...............................................................................26
C. State of Massachusetts. ...........................................................27
........................................................................22 - 24
...............................................................................22
A. Termination Locations
...............................................................25
Page 2
XG0195 - 030712
P42DF* Indoor Gas Fireplace
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
Safety Alert Key
DANGER WARNING
Indicates a hazardous situation which, if not
avoided, WILL result in death or serious
injury or property damage.
CAUTION NOTICE
Indicates a hazardous situation which, if not
avoided, WILL result in minor or moderate
injury.
Introduction
INTRODUCTION
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience, Montigo is committed to providing you
with a gas replace that is not only a beautiful addition to your space, but
that is also designed and manufactured to the highest safety, reliability
and engineering standards.
We strongly encourage you to read and carefully follow the instructions
laid out in this Installation, Operation and Maintenance Manual and retain
it for your future reference. Pay special attention to all cautions, warnings,
and notices throughout this manual intended to ensure your safety.
This manual covers installation, operation and maintenance. Lighting,
operation and care of this replace can be easily performed by the
homeowner. All installation and service work should be performed by
a qualied or licensed installer, plumber or gas tter as certied by the
state, province, region or governing body where the replace is being
installed.
This installation, operation and maintenance manual is applicable to
the models described to the right. Refer to your rating plate to verify
included options.
WARNING
Hot glass will cause
burns. Do not touch
glass until unit is cooled.
Never allow children to
touch glass.
Indicates a hazardous situation which, if not
avoided, COULD result in death or serious
injury or property damage.
Address practices that are important, but
not related to personal injury
MODEL
P42DFNI
P42DFLI
Natural Gas
Liquid Propane
Gas Rating
(BTU hr)
Linear Burner w/ Glass
media Accessories
X 32,000 X X
X 32,000 X X
SIT Electronic Ignition
Warranty and Installation Information: (See Appendix B)
The Montigo warranty will be voided by, and Montigo disclaims any
responsibility for, the following actions:
► Modication of the replace and/or components including
Direct-Vent assembly or glass doors.
► Use of any component part not manufactured or approved
by Montigo in combination with this Montigo replace system.
► Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements
for factory-built gas replaces. Installation & repairs should be done by
a qualied contractor.
XG0195 -030712
Page 3
P42DF* Indoor Gas Fireplace
Installation
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The P42DF* Direct Vent replace must be installed in accordance with
these Instructions. Carefully read all the Instructions in this manual
rst. Consult the Local Gas Branch to determine the need for a permit
prior to starting the installation. It is the responsibility of the installer to
ensure this replace is installed in compliance with the manufacturers
instructions and all applicable codes.
BEFORE YOU START:
NOTICE
Installation and repairs should be done by an authorized gas fireplace service technician.
The appliance should be inspected before use and at least annually by a professional. More
frequesnt cleaning may be required due to exessive lint from carpeting, bedding material,
etc. It is imperative that control compartments, burners and circulating air passageways of
the fireplace are kept clean.
CAUTION
Due to high operating temperatures, this appliance should be located out of traffic &
away from furniture and draperies.
Children and adults should be alerted to the hazards of the high surface temperature,
which could cause burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other flammable materials should not be placed on or near the appliance.
Installation Checklist
Determine the desired install location of your replace.
See Section 1, Dimensions on Page 5, and refer to the Framing
Section 2 for details.
Select the location of your termination and resulting vent run.
Your selected termination location must be the highest point
in the Direct Vent installation.
Should it be impossible to meet the venting requirements laid
out in Section 4: Venting, please contact Montigo regarding the
use of a Montigo Power Vent.
Lay out the Vent run; calculating the required elbows and straight
runs of 5"/8" flex or rigid pipe.
Layout Electrical Requirements Refer to Section 5: Wiring, for
Details.
Refer to Section 6: Installing the Gas Line, for details on the
gas connection and access.
Refer to local codes and guidelines for installation requirements.
Installation and repairs should be done by a qualied
contractor and must conform to:
• Installations in Canada must conform to the current CAN/CGA
B-149.1 and .2 Gas Installation Code and local regulations.
.................
• Installations in the USA must conform to local codes, or in the
absence of local codes to the National Fuel Gas Code, ANSI Z223.1
.
• See Appendix C for installation within the State of
Massachusetts. This replace must comply with NFPA-54 Chapter 10.
DANGER
When this appliance is installed directly on any combustible material other than wood
flooring, it must be installed on a metal or wood panel extending the full width and
depth of the appliance or a fire will occur causing serious injury, property damage or
even death.
Page 4
XG0195 - 030712
Installation
Section 1: Installation Overview and Product Dimensions
P42DF* Indoor Gas Fireplace
Please review the Installation Checklist on Page 4 for general information
on preparing for a successful installation of your replace.
The P42DF* replace may be installed in any location that maintains
proper clearances to air conditioning ducts, electrical wiring and plumbing.
Safety, as well as efciency of operation, should be considered when
39
42"
42
selecting the replace location. Try to select a location that does not
interfere with room trafc, has adequate ventilation and offers an
accessible path for Direct Vent installation.
The replace dimensions are shown below:
1
6
"
4
1
"
2
3
"
4
19"
30
Front View
1
21
"
4
5"
5
34
"
8
1
27
1
"
2
"
2
Side View
8"
42"
Top View
8"
Figure 1. Fireplace dimensions, (ALL Models, shown in Table on Page 3).
XG0195 -030712
Page 5
P42DF* Indoor Gas Fireplace
Section 2: Framing & Clearances
Installation
1). Frame in the enclosure for the unit with framing materials. The
framed opening for the assembled replace is 42" wide, x 42" high x
21 1/4" deep, see Figure 2
.
NOTE: When constructing the framed opening, please ensure
there is access to install the gas line when the unit is installed.
See Figure 2.
0" clearance
to corners only
”
42”
84 1/2
”
5
3
Noncombustible
Stud
42
”
59 3/4”
”
2
4
”
4
/
1
1
* When sheetrock is not used behind the
replace, framing depth 21 1/4" may be
reduced by 5/8".
Figure 2. Framing dimensions, (Straight wall & Corner
Installation).
Combustible Header
Combustible Shelf
max.
12”
RHS102
Non Combustible
Stud 1/2” Above Top
9”
N.G. & L.P.
96”
MIN
12”
max.
Rear
Vent
Top Vent
Min 1”
7 5/8”
g
Ceilin
Non-Combustibl
Materials Only
Alcove
area over
Fireplac e
Non-combustible
header
3”
12”
door
opening
Floor
e
Figure 5. Non Combustible Framing for Top Vent or Rear
Vent, with alcove.
Clearances
When installing a shelf over the top of the replaces, the following
guidelines must be adhered to:
For Rear Vent applications, the minimum clearance is 0" from the insulation
jacket to a wall, or any combustible materials, and 9" clearance from the
top of the replace to the underside of any combustible shelf materials.
For Top Vent applications, the minimum clearance is 0" from the
insulation jacket to a wall, or any combustible materials, and 17 1/2" to
the underside of any combustible shelf materials.
27 1/2”
34 1/2”
42”
Figure 3. Combustible Framing for shelves over the replace,
Rear vent. Note: Rear vent available for Natural Gas only.
Combustible Header
Combustible Shelf
RHS102
17 1/2”
MEL Short
90° elbow
50 1/2”
40 1/2”
Figure 4. Combustible Framing for shelves over the replace,
Top vent.
* (0" clearance from insulation jacket)
MODEL
Top - Rear vent *Top - Top vent
Back *
P42DF* 9" 17 1/2" 0" 0" 0" 4"
Sides *
Floor
Mantel
Page 6
XG0195 - 030712
Installation
Section 3: Venting
Montigo supplies a variety of direct venting and termination options.
The direct vent termination location MUST be selected such that
it is the highest point in the venting assembly. It should also be
selected such that it provides the shortest vent run possible. Should it
be impossible to ensure that the termination is the highest point or to
meet the venting guidelines laid out below please contact your Montigo
dealer to discuss power venting options.
NOTES FOR PLANNING VENTING:
Venting can originate from the unit through the top or through the rear
Venting can terminate through the roof or through an exterior wall.
Refer to Appendix A - Termination Locations to ensure the planned
termination location is acceptable.
Once the termination location has been established, refer to the
appropriate section below for installation details
All replaces shipped from the factory are Top vent.
See Section 3-1 for converting the unit from top vent to rear vent.
P42DF* Indoor Gas Fireplace
Flue Cover Plate
Flue Gasket
8” Outer Flue Collar
5” Inner Flue Collar
Figure 7. Flue cover and collar installation, Rear Vented
replace.
Section 3-1: CONVERTING TO REAR VENT
Use the following instructions to convert an P42DF* for Rear Vent use:
1. Remove the Rear ue cover and gasket (5" and 8") on the ue
outlet, as shown in Figure 7.
2. Next, Remove the Top ue collar's (5" and 8") on the ue outlet,
as shown in Figure 7.
3. Install the (removed) Rear ue cover and gasket material, to the
Top vent outlet. Fasten the cover with included hardware, as
illustrated Figure 8.
4. Install the (5" and 8") collars to the rear vent outlet using the
included hardware, as illustrated Figure 8.
5” Inner Flue Collar
8” Outer Flue Collar
Flue Gasket
Flue Cover Plate
Figure 6. Flue cover and collar removal, Top Vented
replace.
XG0195 -030712
Page 7
3
P42DF* Indoor Gas Fireplace
Installation
Section 3-2: INSTALLING A ROOF MOUNTED
DIRECT VENT TERMINATION (PVTK-1)
This section applies to installations where the direct vent termination will be roof mounted.
Section 3-2-1: VENTING LAYOUT
Selection of components and details of venting lay out should
adhere to the following guidelines:
The maximum termination point is 32’ above the replace (NOTE:
if the maximum termination height is used, the ame pattern
may be affected).
The Vertical termination must be a minimum 2’ higher than where
the termination exits the roong materials, (asphalt shingles,
cedar shakes, etc). This distance should be measured from the
high side of the roof slope where the ue ashing intersects the
roong materials. (see Figures 8 to 8c *).
Termination location must be a minimum 6’ from a mechanical
air inlet.
Termination location must be a minimum 18” from a parapet wall.
A maximum of two offsets (each offset is made up of 2-90°
bends) may be made.
Install a restop at any location where venting passes through
combustible materials and construction.
Utilize support straps, or support plates, and rings (as required)
to meet acceptable building practices.
Install all roof ashing and storm collars as shown.
PVTK1
Termination
2’ min.
Support ring
32’ max.
Obstacle
Support plate
Firestop
Figure 8a. Top vent, Roof mounted with 1 offset (1 offset= two 90°
bends).
PVTK1
Termination
2’ min.
Support straps or
support plate & ring
Roof mounted Terminations
The following details are some possible congurations for Roof mounted
Firestop
terminations. See below.
2’ max
PVTK1
Termination
2’ min.
Support ring
32’ max.
Figure 8. Top vent, Roof mounted termination with no offset in vent run.
Support plate
Firestop
Figure 8b. Top vent, Roof mounted with 2 offsets (1 offset= two 90°
bends).
Obstacle
2’
Support plate
& ring
Firestop
Firestop
Page 8
XG0195 - 030712
Installation
P42DF* Indoor Gas Fireplace
PVTK1
Termination
PEXT Sections
Support plate
Support ring
12”
Max.
32’ max
Figure 8c. Rear vent, Roof mounted venting (1 = 90° bend).
Section 3-2-2: VENTING COMPONENTS
Select from the following components and associated Montigo part
numbers for installation of a Roof Mounted Termination. Use only
Montigo Vent Components. Use of non-Montigo parts will void the
warranty and may impede operation of the replace.
Connection and installation of the vent components should adhere to
the following guidelines:
Use any combination of rigid and Flex pipe as required.
Flex sections may be stretched up to 50% of their total length
(e.g. a 24” section maybe stretched to 36”).
Connect all vent sections using a minimum of three sheet
metal screws on the outer pipe ue.
Ensure the pipe ends male to female slide in a minimum of
1 1/2” of overlap.
Ensure all runs are supported with a minimum of 3 supports
per 10’ of venting.
When hanging/ supporting venting, ensure that 1” clearance
is maintained on sides and bottom of vent runs and 2” above
horizontal vent runs to any combustible material.
Ensure when cutting sections of rigid pipe to maintain integrity
of internal supports.
Place the springs, supplied with the pipe kit, between the
outer and inner pipes to keep the pipes separate and avoid
any possible hot spots.
Montigo recommends the use of a ex section for the nal pipe
connected directly to the replace offering greater exibility of
installation and absorption of movement.
When penetrating a combustible ceiling, a ceiling restop
must be used.
Montigo recommends that all exterior corners and joints be
sealed with exterior caulking however we encourage you to
consult your Building Envelope Engineer or Waterproong
Consultant for further recommendations.
A - Termination PVTK-1
B - Flex Sections PFL - 1 (12" f/f Section)
PFL - 18 (18" f/f Section)
PFL - 2 (24" f/f Section)
PFL - 3 (36" f/f Section)
PFL - 4 (48" f/f Section)
PFL - 6 (72" f/f Section)
C - Rigid Sections PXT - 5 (5" f/f Section)
PXT - 10 (10" f/f Section)
PEXT - 1 (12" f/f Section)
PXT - 20 (20" f/f Section)
PEXT - 2 (24" m/f Section)
PEXT - 3 (36" m/f Section)
PEXT - 4 (48" m/f Section)
PEXT - 6 (72" m/f Section)
D - Support Ring &
Plate
E - Firestop PS-8
F - Roof Flashing PRF-7 (1/12 - 7/12 pt.)
XG0195 -030712
PSPXT-8
PRF-12 (7/12 - 12/12 pt.)
Page 9
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