Montigo ME38 ODV User Manual

Installation
®
C US
Operation & Maintenance
ME38-ODV-2
Homefire
Outdoor Gas Fireplace
Warning:
information consult a qualied installer,
service agency or the gas supplier.
For Your Safety:
Do not store o r u se
gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re department.
Safety Notice:
Glass doors on gas replaces are extremely hot while the replaces is on and remain hot even after the replace
has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children
away from the replace at all times.
Check local codes and read all instructions prior to installation.
Installer: Leave this manual
with the appliance.
Consumer: Leave this man-
ual for future reference.
ME38-ODV-2 Homefire
Table Of Contents
Introduction ............................................................................... 2
Installation
Installing the Fireplace Shell .......................................... 3
Installing the Gasline ......................................................
The Remote Switch ........................................................ 4
Direct Vent Installation ................................................... 4
General Requirements ...................................... 4
Terminations ......................................................5
Top Vent Models with horizontal runs ................ 6
Top Vent Models with vertical runs .................... 8
Rear Vent Models ..............................................9
Construction around the fireplace
Facing .............................................................. 11
Mantels and Surrounds ................................... 11
Removing and Installing the Insert ............................... 12
Removing and Installing the Door ................................12
Installing the Logset ..................................................... 13
Installing the Trim ......................................................... 13
Operation ............................................................................13-14
Maintenance ............................................................................ 15
Warranty ..................................................................................16
Appendix
A. Termination Locations .............................................. 17
For Your Safety
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning be required as necessary. It is imperitive that control compartment, burners and circulating air pas-
sageways of the appliance be kept clean.
Introduction
About the ME38-ODV-2 Fireplaces:
The ME38-ODV-2 includes a 22,000 BTU dual burner, and is ap­proved for outdoor use. The ME38-ODV-2 model is available in two versions:
4
Top Vent (Product Code ME38ODT2) Rear Vent (Product Code ME38ODR2)
The ME38-ODV-2 is rated for Natural Gas at 22,000 BTU/H (6.45 Kilowatts) Input or Propane at 22,000 BTU/H (6.45 Kilowatts) Input.
How to use this manual:
This manual covers all models and unless otherwise specified, the designation ME38-ODV-2 refers to all models. Sections which are specific to a particular model are marked with a sym­bol, plus the appropriate model number.
Warranty and Installation Information:
The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions:
Modification of the fireplace and/or components including Direct-
Vent assembly or glass doors.
Use of any component part not manufactured or approved by
Montigo in combination with this Montigo fireplace system.
Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements for factory-built gas fireplaces. Installation & repairs should be done by a qualified contractor.
Installations in Canada must conform to the current CAN/CGA B-149.1 and .2 Gas Installation Code and local regulations. If the
optional air-circulating fan kit is installed, it must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes.
Installations in the USA must conform to local codes, or in the absense of local codes to the National Fuel Gas Code, ANSI Z223.1-
1988. If the optional air-circulating fan is installed, it must be ground­ed in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1987.
CAUTIONS
Due to its high operating temperatures, the appliance should be located out of traffic & away from furniture and draperies.
Children and adults should be alerted to the hazards
of the high surface temperature, which could cause burns or clothing ignition.
Young children should be carefully supervised when
they are in the same room as the appliance.
Clothing or other flammable materials should not be
placed on or near the appliance.
Solid Fuel will not be burned in this fireplace.
Page 2
Part No. XG0123
Installation
37 3/4
15
1
/2
40 3/4
43 7/8
2
4 1/8
0" clearance to corners only
14 3/4
28 3/4
34 3/4
Ø7
Ø4
14 3/4
38
33
Ø7
C
Ø4
5 1/2
Installing The Fireplace Shell
The fireplace may be installed in any location that maintains proper clearances to air conditioning ducts, electrical wiring and plumbing. Safety, as well as efficiency of operation, must be considered when selecting the fireplace location. Try to select a location that does not interfere with room traffic, has adequate ventilation, and offers an accessible pathway for Direct Vent installation. Refer to page 4 - Vent Installation for more information.
The fireplace dimensions are shown below:
Top Vent
ME38-ODV-2 Homefire
Framing
* When sheetrock is not used behind the fireplace, fram­ing depth may be reduced to 14 3/4"
Figure 2. Framing dimensions.
Front View
Rear Vent
Figure 1. Fireplace dimensions.
Clearances
These clearances apply to all dimensions except the framed opening, where the clearance to combustibles is 0". The ME38-ODV-2 clear­ances to combustible materials are:
Top - Rear Vent* 7 ¼"
Top - Top Vent*** 32"
Back 0"
Side 1 ½"
Floor 0"
Mantle** 12"
* Clearance from the top of the fireplace to a combusti-
ble ceiling within the fireplace enclosure. ** Refer to page 10. *** If the standard elbow (MEL90) is used with the Low
Clearance Sleeve (CRS30) the Top Clearance is 15". If the Low Clearance Sleeve (CRS30) is
over the elbow, the Top Clearance is 32".
Unprotected combustible walls which are perpendicular to the fireplace opening, must not project beyond the shaded area shown in Figure 19b.
For protection against freezing temperatures, it is recommended that outer walls of the chase be insulated with a vapour barrier. This will reduce the possibility of a cold-air convection current on the fireplace.
Part No. XG0123
NOT used
Figure 3. Corner framing dimensions.
When installing a shelf over the top of the fireplace, the following guidelines must be adhered to: For Rear Vent models (ME38-ODR-
2), the minimum clearance from the top of the fireplace to a shelf is 7 ¼". For Top Vent models (ME38-ODT-2), the minimum clearance when using the CRS30 is 15". (Minimum 1" clearance must still be maintained around the vent pipes.)
Rear Vent
Top Vent
Figure 4. Framing for shelves over the fireplace.
WARNING:
When this appliance is installed directly on carpeting, tile or any combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance.
Page 3
ME38-ODV-2 Homefire
2 1/2
Gasline access 6 x 2 1/2"
1
Installation
Installing The Gas Line
The gas line must be installed before finishing the ME38-ODV-2 Fire­place. Natural Gas requires a minimum inlet gas supply pressure of
5.5" W.C. & a manifold pressure of 3.5" W.C. Propane Gas requires a minimum inlet gas supply pressure of 11" W.C. & a manifold pressure of 10" W.C. Provision must also be made for a 1/8" N.P.T. plugged tapping and be accessible for test gauge connection immediately upstream of the gas supply controls to the appliance. The fireplace gas connection and the main operating gas valve is located behind the removable brass trim at the bottom of the unit and need only be attached to the gas line with an approved fitting, as required by the
applicable installation codes.
Figure 5. Gas line access.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Note: After gas line is connected, each appliance connection,
valve and valve train must be checked while under normal
operating pressure with either a liquid solution, or leak detection device, to locate any source of leak. Tighten any areas where bubbling appears or leak is detected until bubbling stops completely or leak is no longer detected.
DO NOT use a flame of any kind to test for leaks.
Vent Installation
This section covers the installation of direct venting and terminations.
Installation Requirements
ME38-ODV-2 fireplaces are certified for use with Montigo Stand-
ard Series (4" / 7") venting components.
Minimum 1" clearance to combustibles required for vent pipes
Use only certified Montigo vent components. (Use of other parts
will void the Montigo warranty, and may impede the operation of the fireplace.)
All joints must be secured with a minimum of two screws per joint
Vent terminations must not be recessed in walls or siding
Horizontal runs must be supported by a minimum of two supports
per horizontal run. A minimum of one screw on each side of sup­port is also required
Flex vent sections may be stretched up to 50% of their total length
(eg. a 24" section may be stretched to 36")
Maximum horizontal run for a flex section with no vertical rise is 3
feet.
Flex vent sections over 3 feet must fall within the limits set by the
venting graph and must have a minimum vertical rise of 3 inches per foot of flex.
Solid vent sections may be cut less than half way from the tapered
end
Venting components can be used in any combination of solid/rigid
pipe or flex pipe and in any orientation (Male connectors can face in any direction)
Vent Terminations
Selecting A Termination Location
Choosing your vent termination location will help to determine whether you need to use a top vent or rear vent fireplace. Figure 6,
Installing The Remote Switch
The ME38-ODV-2's gas valve, located behind the lower brass trim, may be connected to a wall switch. The valve generates its own power on a millivolt circuit. Use only low voltage wire, and DO NOT connect any external power to it.
Refer to Figure 26 for wiring requirements.
Note: The switch location must not exceed 30' from the fireplace.
Page 4
Figure 6. Fireplace locations and vent terminations.
Cautions:
Vent terminations can be very hot. If the termination is less
than 7 feet above a public walkway, it should be fitted with a certified Montigo Heat Guard. (Part no. MTKOG)
Do not obstruct, or attempt to conceal, the vent termination.
These actions will affect the operation of the fireplace, and may be hazardous.
In heavy snow areas, take extra care to prevent snow buildup
from obstructing the vent termination.
Part No. XG0123
12
12
11
11
1212
12
Installation
ME38-ODV-2 Homefire
Installing Terminations with Built-In Frames
MTO-3F
1. Frame the termination opening to 11" x 11".
2. Fasten the termination to the studs using a minimum of 4 screws.
Installing Terminations with MSR Frames
MSR
Installing Heat Guards over Terminations
MTKOG
1. Ensure that the two tom of the termination. (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest.
2. Attach to the faceplate of the termination using four sheet metal screws.
long mounting brackets are facing the bot-
MTO-3
1. Frame the termination opening to 12" x 12".
2. Fasten the termination to the studs using a minimum of 4 screws.
Installing Terminations with MOSR Frames
MOSR
MTO-3
1. Frame the termination opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, and attach by screwing through the four pilot holes in the termination.
Part No. XG0123
Page 5
ME38-ODV-2 Homefire
0
12 24 36 48 60 72 84 96 108 132120 144 156 168 180
Horizontal Run (in.)
Hearth
0
12
24
36
4
8
60
72
84
96
108
Installation
Top Vent Venting Runs
For the ME38-ODV-2 Top Vent, there are two types of installations: A) Through-The-Wall Installations and B) Vertical (Through-The-Roof) Installations.
A) Through-The-Wall Installations
Before you install any venting, you must determine whether the venting run will be acceptable. Unacceptable venting can affect the fireplace's combustion.
The Venting Graph
Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph (Fig. 7) with an 'X'.
If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 84" and the horizontal run to the wall flange of the vent termination is 36", this would be an acceptable installation.
Example B: (Acceptable Installation)
If the vertical dimension from the hearth is 90" and the horizontal run to the wall flange of the vent termination is 120", this would be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 72" and the horizontal run to the wall flange of the vent termination is 84", this would NOT be an accept-
able installation.
Top Vent
Heat Shields
Due to high flue temperatures, heat shields are required on all 38 Series Modular Direct Vent installations (except those with vertical terminations) at the point where the vent­ing connects to the termination. With the heat shield, vent clearances can be maintained at 1".
Figure 8. Heat Shield. Install by sliding over the vent pipe where it
passes through combustible construction.
Available Top Vent Components
The following venting components are available for the ME38-ODV-2 Top Vent:
A - Termination MTO-3 (3" length)
MTO-3F (3" length)
B - Stucco Kits MSR (stucco frame)
MOSR (stucco can)
BSR (brick can)
D - Flex sections MFL-1 (12" section)
MFL-18 (18" section)
MFL-2 (24" section)
MFL-3 (36" section)
MFL-4 (48" section)
E - Solid sections EXT-18 (18" f/f section)
MEXT-1 (12" m/f section)
MEXT-2 (24" m/f section)
MEXT-3 (36" m/f section)
MEXT-4 (48" m/f section)
F - Elbows
MEL-90FM (f/m 90° elbow)
EEL-45 (f/m 45° elbow)
MEL-90M (m/m 90° elbow)
MEL-90F (f/f 90° elbow)
Figure 7. Venting Graph
Page 6
NOTES: All dimension lengths for vertical or horizontal runs are
measured from center of the vent pipe.
Venting runs must fall within the limits set by the vent-
ing graph (see Figure 7).
Part No. XG0123
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