Montigo L52DF-ST, L52DF-STN, L52DF-STN-F, L52FDF-STL-F Maintance Manual

Installation & Maintenance Manual
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
L52DF-ST Indoor
L-Series Residential Fireplace
DANGER
CAUTION
Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children away from the fireplace at all times.
®
C US
WARNING
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other gas burning appliance. A fire or explosion my occur causing serious injury, property damage or even death.
NOTICE
Installer: Leave this manual with the appliance. Do not remove. Consumer: Retain this manual for maintenance and future reference. Do not Discard.
DANGER
IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.
XG0811 100511.1
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
L52DF-ST* Indoor Gas Fireplace
Table of Contents
Safety Alert Key
Introduction ............................................................................... 3
Models............................................................................ 3
Installation
Before you Start ............................................................. 4
Installation Checklist ......................................................4
Section 1: Installation Overview and Product Dimensions ......5
Section 2: Framing the Fireplace ........................................6 - 7
Clearances ........................................................ 7
Section 3: The Direct Vent System ...................................8 - 14
Section 3-2: Installing a Roof mounted Termination 8 - 9
Section 3-2-1: Venting Layout .................................8 - 9
▪ Roof mounted Terminations
Standard Top Vent (no elbows or offsets)............. 8
Top Vent (two elbows one offset) ......................... 8
Top Vent (multi-elbows and offsets) ..................... 9
Section 3-3: Installing a Wall mounted Termination .... 10
Standard PTO Installation .................................... 10
Pre-installed MSR Frame .................................... 10
Pre-installed BSR Frame .....................................10
Installing MOSR Frame ....................................... 10
Installing VSS Termination Shield ......................... 10
Installing PTKOG Heat Guard .............................. 10
Section 3-3-1: Venting Layout ............................ 11 - 14
Top Vent, Wall mounted Graph ............................. 11
Top Vent, Wall mounted termination (one elbow) .... 11
Top Vent, Wall mounted termination (multi elbow) ... 11
Top Vent, Wall mounted termination
(Retracted multi elbow) ............................................
Section 3-2-2: Venting Components ...........................13
Installing a RHS8 Wall Mounted Heat Shield .........14
Installing a RHS101 Wall Mounted Heat Shield ......14
12
Section 4: Wiring ................................................................... 15
SIT Proame gas control and pilot ....................... 15
SIT Nova 820 gas control and pilot....................... 15
Installing On/Off Wall Switch ...............................15
Section 5: Installing the Gas Line .......................................... 16
Section 5-1: Fuel Conversion ........................................ 16
Section 5-2: Gas Pressure ............................................ 16
Section 5-3: Gas Connection......................................... 16
Section 6: Finishing ............................................................... 17
Finishing around the replace .................................. 17
Section 7: Installing and Removing the Door ........................ 18
Section 8: Installing the Accessories ..................................... 19
Installing the Firestones ..........................................19
Installing the optional Cultured Rocks ....................... 19
Section 9: Operation .......................................................20 - 21
Start-up Sequence with Continuous Pilot .................. 20
Start-up Sequence with Continuous Pilot .................. 21
Maintenance ...................................................................22 - 24
General ................................................................. 22
Cleaning ................................................................22
▪ SIT Hi-Lo Burner Adjustment ................................... 22
▪ SIT Pilot Burner Adjustment .................................... 22
Troubleshooting ......................................................23
SIT- Nova 820 Gas Control Valve .......................23
IPI System Gas Control Valve .......................... 23
Parts List .............................................................. 24
Appendix
A. Termination Locations .......................................... 25
B. Warranty ............................................................ 26
C. State of Massachusetts. ......................................27
Page 2
XG0811 -100511.1
L52DF-ST* Indoor Gas Fireplace
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
Safety Alert Key
DANGER WARNING
Indicates a hazardous situation which, if not avoided, WILL result in death or serious injury or property damage.
CAUTION NOTICE
Indicates a hazardous situation which, if not avoided, WILL result in minor or moderate injury.
Introduction
INTRODUCTION
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience, Montigo is committed to providing you with a gas replace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
We strongly encourage you to read and carefully follow the instructions laid out in this Installation, Operation and Maintenance Manual and retain it for your future reference. Pay special attention to all cautions, warnings, and notices throughout this manual intended to ensure your safety.
This manual covers installation, operation and maintenance. Lighting, operation and care of this replace can be easily performed by the homeowner. All installation and service work should be performed by a qualied or licensed installer, plumber or gastter as certied by the state, province, region or governing body where the replace is being installed.
Indicates a hazardous situation which, if not avoided, COULD result in death or serious injury or property damage.
Addresses practices that are important, but not related to personal injury
This installation, operation and maintenance manual is applicable to the models described below. Refer to your rating plate to verify included options. Throughout this manual instructions are applicable to all models designated as L52DF-ST* unless otherwise noted.
MODEL
L52DF-STN X 40,000 X X
L52DF-STL X 40,000 X X
L52DF-STN-F X 40,000 X X
L52FDF-STL-F X 40,000 X X
Natural Gas
Liquid Propane
Gas Rating
(BTU hr)
Linear Burner w/
Glass Accessories
Standard Pilot
Ignition
SIT Electronic
Ignition
XG0811 -100511.1
WARNING
Hot glass will cause burns. Do not touch glass until unit is cooled. Never allow children to touch glass.
Warranty and Installation Information
The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions:
► Modication of the replace and/or components including Direct­Vent assembly or glass doors.
► Use of any component part not manufactured or approved by Montigo in combination with this Montigo replace system.
► Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements for factory-built gas replaces. Installation & repairs should be done by a qualied contractor.
: (See Appendix B)
Page 3
L52DF-ST* Indoor Gas Fireplace
surfaces.
Installation
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The L52DF-ST* Direct Vent replace must be installed in accordance with these Instructions. Carefully read all the Instructions in this manual rst. Consult the Local Gas Branch to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this replace is installed in compliance with the manufacturers instructions and all applicable codes.
BEFORE YOU START:
Installation Checklist
 Determine the desired install location of your replace.
 See Section 1, Dimensions on Page 5, and refer to the Framing
Section 2 for details.
 Select the location of your termination and resulting vent run.
 Your selected termination location must be the highest point
in the Direct Vent installation.
 Should it be impossible to meet the venting requirements laid
out in Section 3: Venting, please contact your local Montigo representative regarding the use of a Montigo Power Vent.
 Lay out the Vent run; calculating the required elbows and straight
runs of 5"/8" flex or rigid pipe.
 Layout Electrical Requirements Refer to Section 4: Wiring, for
Details.
 Refer to Section 5: Installing the Gas Line, for details on the
gas connection and access.
 Refer to local codes and guidelines for installation requirements.
 Installation and repairs should be done by a qualied
contractor and must conform to:
CAUTION
Due to high operating temperatures, this appliance should be located out of traffic & away from furniture and draperies. Children and adults should be alerted to the hazards of the high surface temperature, which could cause burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other flammable materials should not be placed on or near the appliance.
DANGER
When this appliance is installed directly on any combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance or a fire will occur causing serious injury, property damage or even death.
Installations in Canada must conform to the local codes or in the absence of local codes to the current version of Natural Gas and Propane Installation Code, CSA B149. Electrical Installations must conform to the local codes or, in the absence of local codes, to the current version of Canadian Electrical Code, CSA C22.1.1
Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas Code, ANSI Z223.1/NFPA 54. Electrical Installations must conform to the local codes or, in the absence of local codes, to the current ver­sion of the National Electrical Code, ANSI/NFPA 70. See Appendix C for installation within the State of Massachusetts.
CAUTION
Young children should be carefully supervised when they are in the same room as the applicance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddles, young children and other at risk individuals out of the room and away from hot
Page 4
XG0811 -100511.1
Installation
Section 1: Installation Overview and Product Dimensions
L52DF-ST* Indoor Gas Fireplace
Please review the Installation Checklist on Page 4 for general infor­mation on preparing for a successful installation of your replace.
The L52DF-ST* replace may be installed in any location that maintains proper clearances to air conditioning ducts, electrical wiring
The replace dimensions are shown below:
7 9/16”
33 1/4”
5 1/4”
Front View
and plumbing. Safety, as well as efciency of operation, should be considered when selecting the replace location. Select a location that does not interfere with room trafc, has adequate ventilation and offers an accessible path for Direct Vent installation.
20 3/8”
47”
52”
12”
58”
5”
52”
Top View
8”
33 1/4”
Figure 1. Fireplace dimensions. (Tolerance ± ⅛").
23 7/8”
34 1/2”
Side View
XG0811 -100511.1
Page 5
L52DF-ST* Indoor Gas Fireplace
-
C
Installation
Section 2: Framing
Frame in the enclosure for the unit with framing materials. The framed opening for the assembled replace is 59" wide x 39" high x 23 3/4" deep, see Figure 2.
Shelf
Header
NOTE: When constructing the framed opening, please ensure there is access to install the gas line when the unit is installed. See Figure 17.
59”
39”
23 3/4“
Figure 2. Framing dimensions. Both walls typical.
Back-framing the unit
1). Slide the replace into the cavity.
2). Tack four studs in place, shown in Figure 2 and 3 as dashed lines.
3). Secure the replace in position by nailing into these cleats.
Elbow
30”
39”
Figure 4. Framing for shelves over the fireplace, Top Vent (Combustible materials).
84” Min.
Top vent
N.G. & L.P
ombustible
Header
39”
Min. 1”
Ceiling
Alcove over
Fireplace Non
Combustible Materials Only
Non Combustible
7”
door
opening
Header
10”
33 1/4”
59”
Figure 3. Securing the replace to the framing cleats, both walls typical.
Page 6
Floor
Figure 5. Non Combustible Framing with alcove above replace, side view shown.
XG0811 -100511.1
Installation
Clearances to Combustibles
1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material.
Sides
Floor
MODEL
L52DF-ST* 30" 1" 0" 4"
NOTE: Clearance from top of replace to a combustible ceiling within the replace enclosure.
When installing a shelf over the top of the replaces, the minimum clearance is 30" to the underside of any combustible shelf materials.
Top - Top vent
Mantel
L52DF-ST* Indoor Gas Fireplace
XG0811 -100511.1
Page 7
L52DF-ST* Indoor Gas Fireplace
Installation
Section 3: Venting
Montigo supplies a variety of direct venting and termination options.
The direct vent termination location MUST be selected such that it is the highest point in the venting assembly. It should also be
selected such that it provides the shortest vent run possible. Should it be impossible to ensure that the termination is the highest point or should it be impossible to meet the venting guidelines laid out below please contact your Montigo dealer to discuss power venting options.
NOTES FOR PLANNING VENTING:
 Venting can terminate through the roof or through an
exterior wall.
 Refer to Appendix A - Termination Locations to ensure the
planned termination location is acceptable.
 Once the termination location has been established, refer
to the appropriate section for installation details
 All replaces shipped from the factory are Top vent.
Section 3-2: INSTALLING A ROOF MOUNTED DIRECT VENT
TERMINATION (PVTK-1) This section applies to installations where the direct vent termi­nation will be roof mounted.
Roof mounted Terminations
The following details are some possible congurations for Roof mounted terminations.
PVTK1 Termination
PEXT
PEXT-10 Adaptor
Flue Collar
Figure 6. Top vent, Roof mounted termination with no offset in vent
run.
Section 3-2-1: VENTING LAYOUT
Selection of components and details of venting lay out should adhere to the following guidelines:
 The maximum termination point is 32’ above the replace
(NOTE: if the maximum termination height is used, the ame pattern may be affected).
 The Vertical termination must be a minimum 2’ higher than
where the termination exits the roong materials, (asphalt shingles, cedar shakes, etc). This distance should be mea­sured from the high side of the roof slope where the ue ash­ing intersects the roong materials. (see Figures 7 to 7b).
 Termination location must be a minimum 6’ from a mechanical
air inlet.
 Termination location must be a minimum 18” from a parapet
wall.
 For a more detailed diagram of allowed termination locations,
see Appendix A.
 A maximum of two offsets (each offset is made up of two 90°
bends) may be made.
 Firestops must be installed as required by National & local
codes.
 Ensure all runs are supported with a minimum of 3 supports
per 10’ of venting.
 Install all roof ashing and storm collars as shown.
PVTK1 Termination
Figure 6a. Top vent, Roof mounted with 1 offset (1 offset= two 90° bends).
Page 8
XG0811 -100511.1
PVTK1 Termination
L52DF-ST* Indoor Gas Fireplace
Installation
Figure 6b. Top vent, Roof mounted with 2 offsets (1 offset= two 90° bends).
XG0811 -100511.1
Page 9
Loading...
+ 19 hidden pages