Montigo H38DF PRC, HL38DF PRC, HP38DF PRC, H38DFPRCN, H38DFPRCN-F Maintance Manual
...
Installation & Maintenance Manual
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
H38DF PRC
HL38DF PRC
HP38DF PRC
Panorama
Indoor
DANGER
Read and understand this manual. Improper installation, adjustment, alteration,
service or maintenance can cause serious injury, property damage or even death.
For assistance or additional information consult a qualified installer, service
agency or the gas supplier.
CAUTION
Glass doors on gas fireplaces are extremely hot while the fireplace is on and
remain hot even after the fireplace has been turned off. Safety screens are
available and can reduce the risks of severe burns. Please keep children away
from the fireplace at all times.
Resi
dential
Gas Fireplace
WARNING
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
this or any other gas burning appliance. A fire or explosion my occur causing serious
injury, property damage or even death.
NOTICE
Installer: Leave this manual with the appliance. Do not remove.
Consumer: Retain this manual for maintenance and future reference. Do not Discard.
®
C US
XG0211 040912.1
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
DANGER
IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
H*38DF PRC Panorama Indoor Gas Fireplace
You must read and understand this manual prior to installation, operation or
troubleshooting this appliance. Please retain this owner’s manual for furure reference
and maintenance.
NOTICE
Table of Contents
INTRODUCTION .................................................................................3
BEFORE YOU START:
Section A: Before You Begin .............................................................4
Section 1:
Section 2: Framing the Fireplace ..................................................6 - 7
Clearances
Installing the Standoffs .......................................................................7
Section 3:
Converting from Top Vent to Rear Vent ..............................................8
Installing a Roof mounted
Venting Layout .........................................................................9 - 10
Standard Top Vent (no elbows or offsets) ..................................9
Top Vent (two elbows one offset)
Top Vent (multi-elbows and offsets) ...........................................9
Installing a Wall mounted Termination ................................. 11
▪ Pre-installed MSR Frame .......................................................... 11
▪ Installing MOSR Frame ............................................................. 11
▪ Installing MTKOG Heat Guard ................................................... 11
V
▪ Top Vent, Wall mounted Graph ..................................................12
▪ Top Vent, Wall mounted termination (one elbow)
▪ Top Vent, Wall mounted termination (multi elbow) ..................... 12
▪ Top Vent, Wall mounted HP38PR* Graph
▪ Top Vent, Wall mounted termination HP38PR*(one elbow) .......13
▪ Top Vent, Wall mounted termination HP38PR* (multi elbow)
▪ Rear Vent, Wall mounted Graph, H*38PR* ................................14
Venting Components .................................................................... 16
▪ Installing a RHS8 Wall Mounted Heat Shield ........................ 17
Installation Overview and Product Dimensions
The Direct Vent System
Roof mounted
Standard Roof V
▪ Standard MT
▪ Pre-installed BSR Frame ........................................................... 1
▪ Installing VSS
enting Layout
ent, Wall mounted Graph, HP38PR*
▪ Rear V
Heat Shields
▪ Installing a RHS101 W
.......................................................................4
..............5
.................................................................................7
.............................................8 - 17
Termination
Terminations
ent (one elbows no offsets)
O Installation
Termination Shield
........................................................................12 - 15
...............................................................................17
........................................9 - 10
....................................................... 9
...............................................9
...........................10
......................................................... 1
.............................................. 1
......................12
.................................13
....13
...............................15
all Mounted Heat Shield
....................17
Section 4:
▪ SIT Proame gas control and pilot .........................................18
▪ Honeywell gas control and pilot ............................................18
Section 5: Installing the Gas Line ....................................................19
Fuel Conversion ...............................................................................19
Gas Pressure ...............................................................................19
Gas Connection ...............................................................................19
Section 6: Finishing ..........................................................................20
Mantels & Surrounds ........................................................................20
Section 7: Installing & Removing the Door ......................................21
Section 8:
Installing the Logset ..........................................................................22
Installing the HP38PR* Logset .........................................................23
Installing Firestones ..........................................................................24
Installing Optional Burner Cover Kit in Natural Gas Fireplaces ....... 24
1
Section 9: Operation .................................................................25 - 27
1
▪ Start-up Sequence SIT Proame Gas valve .............................. 26
1
Maintenance: ........................................................................28 - 30
▪ Cleaning ...............................................................................28
▪ Pilot Burner Adjustment .............................................................28
▪
▪ Replacement Parts
Appendix:
A. Venting Terminations ...................................................................31
B. W
C. State of Massachusetts ................................................................33
Wiring
.............................................................................18
Nova 820 gas control and pilot
▪ SIT
▪ Installing remote On/Of
Installing the Accessories
▪ Start-up Sequence with Standing Continuous Pilot ................... 25
▪ Start-up Sequence with Honeywell Electronic Ignition .............27
▪ General
▪ Hi-Lo Burner
...............................................................................28
Troubleshooting
........................................................................31 - 33
arranty
...............................................................................32
Adjustment
.........................................................................29
f Wall Switch
............................................................28
...................................................................30
......................................18
.....................................18
.........................................22 - 24
Page 2
XG0211 - 040912.1
H*38DF PRC Panorama Indoor Gas Fireplace
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
Safety Alert Key
DANGER WARNING
Indicates a hazardous situation which, if not
avoided, WILL result in death or serious
injury or property damage.
CAUTION NOTICE
Indicates a hazardous situation which, if not
avoided, WILL result in minor or moderate
injury.
Introduction
INTRODUCTION
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience, Montigo is committed to providing
you with a gas replace that is not only a beautiful addition to your
space, but that is also designed and manufactured to the highest
safety, reliability and engineering standards.
We strongly encourage you to read and carefully follow the
instructions laid out in this Installation, Operation and Maintenance
Manual and retain it for your future reference. Pay special attention
to all cautions, warnings, and notices throughout this manual
intended to ensure your safety.
This manual covers installation, operation and maintenance.
Lighting, operation and care of this replace can be easily
performed by the homeowner. All installation and service work
should be performed by a qualied or licensed installer, plumber
or gas tter as certied by the state, province, region or governing
body where the replace is being installed.
Warranty Information
The Montigo warranty will be voided by, and Montigo disclaims any
responsibility for, the following actions:
► Modication of the replace and/or components including DirectVent assembly or glass doors.
► Use of any component part not manufactured or approved by
Montigo in combination with this Montigo replace system.
► Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements
for factory-built gas replaces. Installation & repairs should be done by
a qualied contractor.
: (See Appendix B)
Indicates a hazardous situation which, if not
avoided, COULD result in death or serious
injury or property damage.
Address practices that are important, but
not related to personal injury
This installation, operation and maintenance manual is applicable
to the models described below. Refer to your rating plate to
verify included options. Throughout this manual instructions
are applicable to all models designated as
H*38PR* unless
otherwise noted.
MODEL
H38DFPRCN
H38DFPRCN-F
H38DFPRCL
H38DFPRCL-F
HL38DFPRCN-F
HL38DFPRCL-F
HP38DFPRCN-F
HP38DFPRCL-F
Natural Gas
Liquid Propane
Gas Rating
(BTU hr)
Traditional Burner w/
Logset
Premium Burner w/
Logset
Linear Burner w/ Glass
media Accessories
Standing Pilot Ignition
X 34,000 X X
X 34,000 X X
X 32,000 X X
X 32,000 X X
X 34,000 X X
X 32,000 X X
X 34,000 X X
X 32,000 X X
WARNING
Hot glass will cause
burns. Do not touch
glass until unit is cooled.
Never allow children to
touch glass.
Honeywell HSI Ignition
SIT Electronic Ignition
XG0211 - 040912.1
Page 3
H*38DF PRC Panorama Indoor Gas Fireplace
surfaces.
Installation
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The H*38PR* Direct Vent replace must be installed in accordance
with these Instructions. Carefully read all the Instructions in this manual
rst. Consult the Local Gas Branch to determine the need for a permit
prior to starting the installation. It is the responsibility of the installer to
ensure this replace is installed in compliance with the manufacturers
instructions and all applicable codes.
BEFORE YOU START:
NOTICE
Installation and repairs should be done by an authorized gas fireplace service technician.
The appliance should be inspected before use and at least annually by a professional. More
frequesnt cleaning may be required due to exessive lint from carpeting, bedding material,
etc. It is imperative that control compartments, burners and circulating air passageways of
the fireplace are kept clean.
CAUTION
Due to high operating temperatures, this appliance should be located out of traffic &
away from furniture and draperies.
Children and adults should be alerted to the hazards of the high surface temperature,
which could cause burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other flammable materials should not be placed on or near the appliance.
Installation Checklist
Determine the desired install location of your replace.
See Section 1, Dimensions on Page 5, and refer to the Framing
Section 2 for details.
Select the location of your termination and resulting vent run.
Your selected termination location must be the highest point
in the Direct Vent installation.
Should it be impossible to meet the venting requirements laid
out in Section 3: Venting, please contact a local Montigo dealer
regarding the use of a Montigo Power Vent.
Lay out the Vent run; calculating the required elbows and straight
runs of 5"/8" flex or rigid pipe.
Layout Electrical Requirements Refer to Section 4: Wiring, for
Details.
Refer to Section 5: Installing the Gas Line, for details on the
gas connection and access.
Refer to local codes and guidelines for installation requirements.
Installation and repairs should be done by a qualied
contractor and must conform to:
• Installations in Canada must conform to the local codes or in the
absence of local codes to the current version of Natural Gas and Propane
Installation Code, CSA B149. Electrical Installations must conform to
the local codes or, in the absence of local codes, to the current version
of Canadian Electrical Code, CSA C22.1.1
• Installations in the USA must conform to the local codes or in
the absence of local codes to the current version of National Fuel Gas
Code, ANSI Z223.1/NFPA 54. Electrical Installations must conform to
the local codes or, in the absence of local codes, to the current version
of the National Electrical Code, ANSI/NFPA 70. See Appendix C for
installation within the State of Massachusetts.
DANGER
When this appliance is installed directly on any combustible material other than wood
flooring, it must be installed on a metal or wood panel extending the full width and
depth of the appliance or a fire will occur causing serious injury, property damage or
even death.
Page 4
CAUTION
Young children should be carefully supervised when they are
in the same room as the applicance. Toddlers, young children
and others may be susceptible to accidental contact burns. A
physical barrier is recommended if there are at risk individuals
in the house. To restrict access to a fireplace or stove, install
an adjustable safety gate to keep toddles, young children and
other at risk individuals out of the room and away from hot
XG0211 - 040912.1
Installation
Section 1: Installation Overview and Product Dimensions
Please review the Pre-Installation Checklist on Page 4 for general
information on preparing for a successful installation of your replace.
The H*38PR* replace may be installed in any location that maintains
proper clearances to air conditioning ducts, electrical wiring and plumbing.
The replace dimensions are shown below:
Top View
H*38DF PRC Panorama Indoor Gas Fireplace
Safety, as well as efciency of operation, should be considered when
selecting the replace location. Select a location that does not interfere
with room trafc, has adequate ventilation and offers an accessible path
for Direct Vent installation.
17 1/4"
5/8"
TYP.
4” Nailing Flange
8
42 1/8"
WIDTH
5
1”
25 1/4”
2”
39”
40”
Top of
Unit
10”
24 3/4"
OPENING
8
5
33 1/8"
REAR VENT
36 1/4"
Opening
42 1/8"
Front View
Figure 1. Fireplace dimensions with attached Nailing Flange Extension. (Tolerance ± ⅛").
XG0211 - 040912.1
4 3/4"
22 1/4”
Side View
Page 5
H*38DF PRC Panorama Indoor Gas Fireplace
C
C
Section 2: Framing
Installation
1). Frame in the enclosure for the unit with framing materials. The
framed opening for the assembled replace is 40 3/4" wide, x 44"
high x 24 1/2" deep, see Figure 2
.
NOTE: When constructing the framed opening, please ensure there is
access to install the gas line when the unit is installed. See Figure 21.
40 3/4”
44”
24 1/2”
Figure 2. Framing dimensions.
Framing Header
1” Min.
12” Max.
ombustible
11”
shelf
Top Vent
Ceiling level
Non-Combustible
materials. Alcove
over fireplace.
Non-Combustible
Header
door
opening
Floor
Non-Combustible
Materials, with Low
profile mantel / Alcove
2”
over fireplace.
39 5/8”
84”
Min.
ombustible
Header
44”
Min. 1 ”
Figure 5. Non Combustible Framing with alcove above replace, Top Vent.
29
44”
33 1/2”
Figure 3. Combustible Framing for shelves over the replace, Rear vent.
Note: HP38DF* CANNOT be straight run rear vented with wall termination.
Combustible
Framing / Header
MEL Short
90 elbow
46” ‡
1 Min.”
shelf
17 1/2”
44”
Figure 4. Combustible Framing for shelves over the replace, Top vent.
‡ HP38DF* is 59"
Page 6
XG0211 - 040912.1
Installation
H*38DF PRC Panorama Indoor Gas Fireplace
Clearances
When installing a shelf over the top of the replaces, the following
guidelines must be adhered to:
For Rear Vent applications, the minimum clearance is 1" from the rear of
the replace to a wall, or any combustible materials, and 11" clearance
from the top of the replace to the underside of any combustible shelf
materials.
For Top Vent applications, the minimum clearance is 1" from the rear of
the replace to a wall, or any combustible materials, and 17 1/2" to the
underside of any combustible shelf materials.
1” clearance is maintained on sides and bottom of vent runs and 2”
above horizontal vent runs to any combustible material.
MODEL
H*38PR* 11" 17 1/2" 4" 0" 0" 1" 2" 1"
† Note: Clearance from top of replace to a combustible ceiling within
the replace enclosure.
Top -
Rear Vent †Top -
Top Vent †Header
Sides
Front
Rear
Venting - Top
Venting - Sides,
bottom
Nailing Flange Extension
The 4" nailing ange extension is shipped attached to the top edge of
the replace, see Figure 1.
The nailing ange extension may be substituted with a piece of NON-
Combustible material of the same thermal characteristics, ie: cement
board or equivalent to t the opening. This is recommended in applications
where the facing materials will not adhere to the metal nailing ange.
To remove the Nailing Flange Extension follow the directions below:
Figure 7. Remove screws from top of the unit
Installing The Standoffs
To av oid ele vated mantel tem peratures , all H*3 8PR* ga s
replaces are required to have the supplied standoffs installed.
The replace is supplied with two standoffs. Bend and install these
standoffs on top of the replace ensuring that the height of the standoff
maintains a 8" clearance.
8”
Fasten Standoffs
in gutter
Figure 7a. Remove shell from the top of unit. Remove screws from outer edge.
Figure 7b. Remove the nailing ange extension from the unit. Reinstall shell.
Screw shell in place.
Figure 6. Installing the H*38PR* standoffs.
XG0211 - 040912.1
Figure 7c. Finished removing Nailing Flange extension.
Page 7
H*38DF PRC Panorama Indoor Gas Fireplace
Section 3: Venting
Installation
Montigo supplies a variety of direct venting and termination options.
The direct vent termination location MUST be selected such that
it is the highest point in the venting assembly. It should also be
selected such that it provides the shortest vent run possible. Should
it be impossible to ensure that the termination is the highest point or
should it be impossible to meet the venting guidelines laid out below
please contact your Montigo dealer to discuss power venting options.
NOTES FOR PLANNING VENTING:
Venting originates from the unit through the top or through
the rear
Venting can terminate through the roof or through an
exterior wall.
Refer to Appendix A - Termination Locations to ensure the
planned termination location is acceptable.
Once the termination location has been established, refer
to the appropriate section below for installation details
All replaces shipped from the factory are Top vent.
Section 3-1: CONVERTING TO TOP VENT / REAR VENT
Use the following instructions to convert an H*38PR* for Rear Vent use:
1. Remove the Rear ue cover and gasket (5" and 8") on the ue
outlet, as shown in Figure 8.
2. Next, Remove the Top ue collar's (5" and 8") on the ue outlet,
as shown in Figure 8.
3. Install the (removed) Rear ue cover and gasket material, to the
Top vent outlet. Fasten the cover with included hardware, as
illustrated Figure 8a.
4. Install the (5" and 8") collars to the rear vent outlet using the
included hardware, as illustrated Figure 8a.
Flue Cover Plate
Flue Gasket
8” Outer Flue Collar
5” Inner Flue Collar
Figure 8a. Flue cover and collar installation, Rear Vented replace.
Flue Gasket
Flue Cover Plate
Figure 7. Flue cover and collar removal, Top Vented replace.
Page 8
5” Inner Flue Collar
8” Outer Flue Collar
XG0211 - 040912.1
Installation
3
Section 3-2: INSTALLING A ROOF MOUNTED DIRECT VENT
TERMINATION (PVTK-1)
This section applies to installations where the direct vent termination will be roof mounted.
H*38DF PRC Panorama Indoor Gas Fireplace
PVTK1
Termination
2’ min.
Section 3-2-1: VENTING LAYOUT
Selection of components and details of venting lay out should
adhere to the following guidelines:
The maximum termination point is 32’ above the replace (NOTE:
if the maximum termination height is used, the ame pattern
may be affected).
The Vertical termination must be a minimum 2’ higher than where
the termination exits the roong materials, (asphalt shingles,
cedar shakes, etc). This distance should be measured from the
high side of the roof slope where the ue ashing intersects the
roong materials. (see Figures 9 to 9c).
Termination location must be a minimum 6’ from a mechanical
air inlet.
Termination location must be a minimum 18” from a parapet wall.
For a more detailed diagram of allowed termination locations,
see Appendix A.
A maximum of two offsets (each offset is made up of 2-90°
bends) may be made.
Firestops must be installed as required by National & local codes.
Ensure all runs are supported with a minimum of 3 supports
per 10’ of venting.
Install all roof ashing and storm collars as shown.
Roof mounted Terminations
The following details are some possible congurations for Roof
mounted terminations.
Support ring
2’ max.
Figure 9a. Top vent, Roof mounted with 1 offset (1 offset= two 90° bends).
PVTK1
Termination
Obstacle
2’ min.
Support plate
Firestop
Support straps or
support plate & ring
Firestop
PVTK1
Termination
2’ max.
Figure 9. Top vent, Roof mounted termination with no offset in vent run.
XG0211 - 040912.1
2’ min.
Support ring
Support plate
Firestop
32’ max
Obstacle
Figure 9b. Top vent, Roof mounted with 2 offsets (1 offset= two 90° bends).
Support plate
& ring
Firestop
Firestop
Page 9
H*38DF PRC Panorama Indoor Gas Fireplace
1
PVTK
Termination
Storm Collar
Installation
Support plate
Support ring
12” Max.
Figure 9c. Rear vent, Roof mounted venting (1 = 90° bend).
32’ M a.x
Page 10
XG0211 - 040912.1
Installation
H*38DF PRC Panorama Indoor Gas Fireplace
Section 3-3: INSTALLING A WALL MOUNTED DIRECT VENT
TERMINATION
This section applies to installations where the direct vent termination will be wall mounted.
1). Installation of Termination with built in frame
A Termination with a Built-In Frame is installed during framing of a structure.
1. Frame the termination opening to 11" x 11".
2. Install exterior sheathing to the structure framing.
3. Fasten the termination to the sheathing using a minimum of 4 screws.
11”
Framing
Exterior
Sheathing
1”
Figure 10. Installing a PTO-F termination.
Fastening Hardware,
minimum 4-screws
PTO-4F (5"/8")
Termination
2). Installation of termination frame at time of framing
Terminations with a MSR frame allow the installation of the frame prior
to installation of the termination.
1. Frame the termination opening to 12" x 12".
2. Secure the MSR Frame to the exterior sheathing of the structure.
3. Fasten the termination to the MSR Frame using a minimum of 4 screws.
2”
Framing
1
MSR Frame
4). Installation of termination from inside structure
A Termination with a MOSR Frame is installed from the inside of the
structure. These are commonly used in high-rise construction.
MOSR Frame
PTO-4 (5"/8")
Termination
Fastening Hardware,
minimum 4-screws
Figure 10c. Installing a PTO termination with the MOSR frame.
12”
Framing, concrete or other
materials
12”
Exterior Sheathing, concrete or
other materials
1. Frame the MOSR opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs, concrete,
or nished wall construction using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, (from
the inside) and attach to the MOSR by installing a min. quantity of
4 bolts into the threaded nuts on the MOSR Frame.
5). Installation of a termination shield for Vinyl Siding
The VSS Termination shield is installed when the exterior of a structure
is clad with Vinyl siding. It is placed directly above, and on-centre with
the termination.
VSS Vinyl shield
PTO-4 (5"/8")
Termination
Exterior
Sheathing
12”
Figure 10a. Installing a PTO termination with the MSR frame.
Fastening Hardware,
minimum 4-screws
PTO-4 (5"/8")
Termination
3). Installation of termination frame at time of framing in Masonry
Terminations with a BSR frame allow the installation of the frame in
masonry prior to the installation of the termination
1. Frame the BSR opening to 12" x 12".
2. Secure the BSR Frame to the exterior sheathing of the structure.
2”
Framing
Exterior
Sheathing
12”
Figure 10b. Installing a PTO termination with the BSR frame.
1
BSR Frame
Fastening Hardware,
minimum 4-screws
PTO-4 (5"/8")
Termination
XG0211 - 040912.1
Exterior Vinyl
siding
Figure 10d. Installing the VSS Vinyl Shield.
Installing Heat Guards over Terminations is recommended
in installations where the termination is located within 7' feet above
grade, or above a pedestrian walkway, and may be Required by code
in Public areas.
PTKOG (5"/8")
Figure 11. Installing a PTO termination heat guard.
1. Ensure that the two long mounting brackets are facing the bottom
of the termination. (See inset). This will provide more heat protection
at the top of the termination, where temperatures are highest.
2. Attach to the faceplate of the termination using four sheet metal
screws.
Page 11
Loading...