Montigo H38DF PFC, HP38DF PFC, HL38DF PFC Maintance Manual
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
Installation & Maintenance Manual
H38DF PFC
HL38DF PFC
HP38DF PFC
Peninsula
Indoor
DANGER
Read and understand this manual. Improper installation, adjustment, alteration,
service or maintenance can cause serious injury, property damage or even death.
For assistance or additional information consult a qualified installer, service
agency or the gas supplier.
CAUTION
Glass doors on gas fireplaces are extremely hot while the fireplace is on and
remain hot even after the fireplace has been turned off. Safety screens are
available and can reduce the risks of severe burns. Please keep children away
from the fireplace at all times.
Resi
dential Gas
Fireplace
WARNING
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
this or any other gas burning appliance. A fire or explosion my occur causing serious
injury, property damage or even death.
NOTICE
Installer: Leave this manual with the appliance. Do not remove.
Consumer: Retain this manual for maintenance and future reference. Do not Discard.
®
C US
XG0816 011012.1
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
DANGER
IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
H*38DF PFC Peninsula Gas Fireplace
NOTICE
You must read and understand this manual prior to installation, operation or
troubleshooting this appliance. Please retain this owner’s manual for furure reference
and maintenance.
Table of Contents
Safety Alert Key
Introduction
Models .................................................................................3
Installation
Before you Start .................................................................................4
Installation Checklist ...........................................................................4
Section 1: Installation Overview and Product Dimensions .....................5
Section 2: Framing the Fireplace ............................................................6
Clearances .................................................................................6
Installing the Standoffs ...................................................................7
The Nailing Flange Extension ........................................................7
Section 3: The Direct Vent System ..................................................8 - 10
Section 3-1: Converting from T
Section 3-2: Installing a Roof mounted Termination .......................9 - 10
▪ Section 3-2-1: Venting Layout ......................................................9
▪ Roof mounted Terminations
Standard Top V
Top Vent (two elbows one offset) ............................................... 9
Top Vent (multi-elbows and of
Standard Roof Vent (one elbows no offsets) ...........................10
Section 3-3: Installing a Wall mounted
▪ Standard PTO Installation .....................................................11
▪ Pre-installed MSR Frame ......................................................11
▪ Pre-installed BSR Frame ....................................................... 11
▪ Installing MOSR Frame .........................................................11
▪ Installing VSS Termination Shield..........................................11
▪ Installing PTKOG Heat Guard ...............................................11
▪ Section 3-3-1: Venting Layout .............................................12 - 15
▪ Top V
▪ Top Vent, Wall mounted termination (one elbow) ..................12
▪ Top V
▪ Rear Vent, Wall mounted Termination Graph, H*38PF* ........14
▪ Standard Rear Vent, (no elbows or offsets)...........................
▪ Rear Vent, Wall mounted termination (two elbows) ...............15
▪ Section 3-3-2: Venting Components ..............................................16
▪ Section 3-3-3: Heat Shields ...........................................................17
▪ Installing a RHS8 Wall Mounted Heat Shield ........................17
▪ Installing a RHS101 Wall Mounted Heat Shield ....................17
.................................................................................3
.................................................................................4
op Vent to Rear Vent
ent (no elbows or offsets)
fsets)
Termination
ent, Wall mounted Graph, H*38PF*
ent, Wall mounted termination (multi elbow)
.............................8
..................................9
...........................................9
......................... 11
..............................12
................13
15
Section 4: Wiring ...............................................................................18
▪ SIT - IPI gas control and pilot ................................................18
▪ Installing the remote On/Off Wall Switch ..........................18
▪ Honeywell gas control and pilot ...........................................18
Section 5: Installing the Gas Line .........................................................19
Section 5-1: Fuel Conversion ..........................................................19
Section 5-2: Gas Pressure ..............................................................19
Section 5-3: Gas Connection ...........................................................19
Section 6: Finishing ..............................................................................20
▪ Finishing around the replace ...............................................20
▪ Mantels and Surrounds .........................................................20
Section 7: Installing and Removing the Door .......................................21
Section 8: Installing the Accessories .............................................22 - 24
▪ Installing the H38PF* Log set ................................................ 22
▪ Installing the HL38PF* Firestones ......................................... 23
▪ Installing the HP38PF* Log set .............................................24
Section 9: Operation ......................................................................22 - 24
▪ Start-up Sequence for Standing (Continuous) Pilot Ignition .. 25
▪ Start-up Sequence for Honeywell Electronic Ignition ...........26
▪ Start-up Sequence for Proame SIT Electronic Ignition ........ 27
Maintenance
▪ General ...............................................................................28
▪ Cleaning ...............................................................................28
▪ SIT Hi-Lo Burner Adjustment .................................................28
▪ SIT Pilot Burner Adjustment ..................................................28
▪ Troubleshooting .....................................................................29
SIT- Nova 820 Gas Control Valve ........................................29
▪ Replacement Parts ................................................................ 30
Appendix
A. Termination Locations .............................................................. 31
B. Warranty
C. State of Massachusetts. ..........................................................33
........................................................................28 - 30
SIT-Proame Electronic Gas Control Valve ......................... 29
...............................................................................32
Page 2
XG0816 - 011012.1
H*38DF PFC Peninsula Gas Fireplace
High voltage
Toxic
Flammable materials
Corrosive
Fork lift trucks
Danger overhead crane
Explosion risk
Blank
Safety Alert Key
DANGER WARNING
Indicates a hazardous situation which, if not
avoided, WILL result in death or serious
injury or property damage.
CAUTION NOTICE
Indicates a hazardous situation which, if not
avoided, WILL result in minor or moderate
injury.
Introduction
INTRODUCTION
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience, Montigo is committed to providing
you with a gas replace that is not only a beautiful addition to your
space, but that is also designed and manufactured to the highest
safety, reliability and engineering standards.
We strongly encourage you to read and carefully follow the
instructions laid out in this Installation, Operation and Maintenance
Manual and retain it for your future reference. Pay special attention
to all cautions, warnings, and notices throughout this manual
intended to ensure your safety.
This manual covers installation, operation and maintenance.
Lighting, operation and care of this replace can be easily
performed by the homeowner. All installation and service work
should be performed by a qualied or licensed installer, plumber
or gastter as certied by the state, province, region or governing
body where the replace is being installed.
This installation, operation and maintenance manual is applicable
to the models described below. Refer to your rating plate to
verify included options. Throughout this manual instructions are
applicable to all models designated as H*38PF* unless otherwise
noted in the Table.
XG0816 - 011012.1
WARNING
Hot glass will cause
burns. Do not touch
glass until unit is cooled.
Never allow children to
touch glass.
Indicates a hazardous situation which, if not
avoided, COULD result in death or serious
injury or property damage.
Address practices that are important, but
not related to personal injury
MODEL
H38DFPFCN
H38DFPFCN-F
H38DFPFCL
H38DFPFCL-F
HL38DFPFCN
HL38DFPFCN-F
HL38DFPFCL
HL38DFPFCL-F
HP38DFPFCN-F
HP38DFPFCL-F
Warranty Information
Natural Gas
Liquid Propane
Gas Rating
(BTU hr)
Traditional Burner w/
Logset
Premium Burner w/
Logset
Linear Burner w/ Glass
media Accessories
Standing Pilot Ignition
X 34,000 X X
X 34,000 X X
X 32,000 X X
X 32,000 X X
X 34,000 X X
X 34,000 X X
X 32,000 X X
X 32,000 X X
X 34,000 X X
X 32,000 X X
: (See Appendix B)
The Montigo warranty will be VOIDED by, and Montigo disclaims any
responsibility for, the following actions:
► Modication of the replace and/or components including DirectVent assembly or glass doors.
► Use of any component part not manufactured or approved by
Montigo in combination with this Montigo replace system.
► Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements
for factory-built gas replaces. Installation & repairs should be done by
a qualied contractor.
Page 3
Honeywell HSI Ignition
SIT Electronic Ignition
H*38DF PFC Peninsula Gas Fireplace
Installation
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The H*38PF* Direct Vent replace must be installed in accordance with
these Instructions. Carefully read all the Instructions in this manual
rst. Consult the Local Gas Branch to determine the need for a permit
prior to starting the installation. It is the responsibility of the installer to
ensure this replace is installed in compliance with the manufacturers
instructions and all applicable codes.
BEFORE YOU START:
NOTICE
Installation and repairs should be done by an authorized gas fireplace service technician.
The appliance should be inspected before use and at least annually by a professional. More
frequesnt cleaning may be required due to exessive lint from carpeting, bedding material,
etc. It is imperative that control compartments, burners and circulating air passageways of
the fireplace are kept clean.
CAUTION
Due to high operating temperatures, this appliance should be located out of traffic &
away from furniture and draperies.
Children and adults should be alerted to the hazards of the high surface temperature,
which could cause burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other flammable materials should not be placed on or near the appliance.
Installation Checklist
Determine the desired install location of your replace.
See Section 1, Dimensions on Page 5, and refer to the Framing
Section 2 for details.
Select the location of your termination and resulting vent run.
Your selected termination location must be the highest point
in the Direct Vent installation.
Should it be impossible to meet the venting requirements laid
out in Section 3: Venting, please contact a local Montigo dealer
regarding the use of a Montigo Power Vent.
Lay out the Vent run; calculating the required elbows and straight
runs of 5"/8" flex or rigid pipe.
Layout Electrical Requirements Refer to Section 4: Wiring for
Details.
Refer to Section 5: Installing the Gas Line for details on the gas
connection and access.
Refer to local codes and guidelines for installation requirements.
Installation and repairs should be done by a qualied
contractor and must conform to:
• Installations in Canada must conform to the local codes or in the
absence of local codes to the current version of Natural Gas and Propane
Installation Code, CSA B149. Electrical Installations must conform to
the local codes or, in the absence of local codes, to the current version
of Canadian Electrical Code, CSA C22.1.1
• Installations in the USA must conform to the local codes or in
the absence of local codes to the current version of National Fuel Gas
Code, ANSI Z223.1/NFPA 54. Electrical Installations must conform to
the local codes or, in the absence of local codes, to the current version
of the National Electrical Code, ANSI/NFPA 70. See Appendix C for
installation within the State of Massachusetts.
DANGER
When this appliance is installed directly on any combustible material other than wood
flooring, it must be installed on a metal or wood panel extending the full width and
depth of the appliance or a fire will occur causing serious injury, property damage or
even death.
Page 4
XG0816 - 011012.1
Installation
12 1/2”
8 3/4”
41 1/2”
Ø 5”
Ø 8”
21 5/8”
Glass
4 1/2”
4 1/2”
32 1/8” Glass
6”
4 7/8”
4” Nailing Flange
33”
Rear Vent
25”
35 5/8”
16 3/8”
2
15/16”
2 15/16”
19 1/8”
Section 1: Installation Overview and Product Dimensions
H*38DF PFC Peninsula Gas Fireplace
Please review the Installation Checklist on Page 4 for general information
on preparing for a successful installation of your replace.
The H*38PF* replace may be installed in any location that maintains
proper clearances to air conditioning ducts, electrical wiring and plumbing.
The replace dimensions are shown below:
Top View
Safety, as well as efciency of operation, should be considered when
selecting the replace location. Select a location that does not interfere
with room trafc, has adequate ventilation and offers an accessible path
for Direct Vent installation.
C
L
C
L
40”
24 3/4”
Opening
Figure 1. Fireplace dimensions with Nailing Flange Extension shown
Front View
(Tolerance ± ⅛").
Top of
Unit
Glass
Side View
39 5/8”
XG0816 - 011012.1
Page 5
H*38DF PFC Peninsula Gas Fireplace
Section 2: Framing
Installation
1). Frame in the enclosure for the unit with framing materials. The
framed opening for the assembled replace is 23 3/4" wide, x 44"
high x 41" deep, see Figure 2
.
NOTE: When constructing the framed opening, please ensure there is
access to install the gas line when the unit is installed. See Figure 21.
23 3/4
41
44
Figure 2. Framing dimensions.
Combustible Header
12” Max.
Combustible Shelf
Top Vent
Ceiling level
Non-Combustible
materials. Alcove
over fireplace.
Non-Combustible
Header
Floor
Non-Combustible
Materials, with Low
profile mantel / Alcove
2”
over fireplace.
39 5/8”
84”
min.
Combustible
Header
44”
Min. 1 ”
Figure 5. Non Combustible Framing with alcove above replace, Top Vent.
11”
Min.
4” Nailing flange
or Non-combustible
material.
44”
33”
Exterior
Wall
Figure 3. Combustible Framing for shelves over the replace, Rear vent.
Combustible Header
Combustible Shelf
17 1/2”
Min.
4” Nailing flange
or Non-combustible
material.
44”
46” Min
58” Min for HP
2” Min.
PEL Short
90 elbow
Exterior
Wall
Figure 4. Combustible Framing for shelves over the replace, Top vent.
Page 6
XG0816 - 011012.1
Installation
H*38DF PFC Peninsula Gas Fireplace
Clearances
When installing a shelf over the top of the replaces, the following
guidelines must be adhered to:
For Rear Vent applications, the minimum clearance is 2" from the rear of
the replace to a wall, or any combustible materials, and 11" clearance
from the top of the replace to the underside of any combustible shelf
materials.
For Top Vent applications, the minimum clearance is 2" from the rear of
the replace to a wall, or any combustible materials, and 17 1/2" to the
underside of any combustible shelf materials.
For Horizontal vent pipes, ensure that 1” clearance is maintained on
sides and bottom of vent runs and 2” above horizontal vent runs to any
combustible material.
MODEL
H*38PF* 11" 17 1/2" 2" 1" 0" 4"
Top - Rear vent †Top - Top vent †
Rear
Sides
Floor
Mantel
Nailing Flange Extension
The 4" nailing ange extension is shipped attached to the top edge of
the replace, see Figure 1.
The nailing ange extension may be substituted with a piece of NON-
Combustible material of the same thermal characteristics, ie: cement
board or equivalent to t the opening. This is recommended in applications
where the facing materials will not adhere to the metal nailing ange.
To remove the Nailing Flange Extension follow the directions below:
Figure 7. Remove screws from top of the unit
† Note: Clearance from top of replace to a combustible ceiling within
the replace enclosure.
Installing The Standoffs
To avoid elevated mantel temperatures, all H*38PF*-Series gas
replaces are required to have the supplied standoffs installed.
The replace is supplied with two standoffs. Bend and install these
standoffs on top of the replace ensuring that the height of the standoff
maintains a 8" clearance.
8”
Fasten Standoffs
in gutter
Figure 7a. Remove shell and insulation from the top of unit. Remove screws
from outer edge.
Figure 7b. Remove the nailing ange extension from the unit. Reinstall shell
and insulation. Screw shell in place.
Figure 6. Installing the standoff's.
XG0816 - 011012.1
Figure 7c. Finished removing Nailing Flange extension.
Page 7
H*38DF PFC Peninsula Gas Fireplace
Section 3: Venting
Installation
Montigo supplies a variety of direct venting and termination options.
The direct vent termination location MUST be selected such that
it is the highest point in the venting assembly. It should also be
selected such that it provides the shortest vent run possible. Should
it be impossible to ensure that the termination is the highest point or
should it be impossible to meet the venting guidelines laid out below
please contact your Montigo dealer to discuss power venting options.
NOTES FOR PLANNING VENTING:
Venting can originate from the unit through the top or
through the rear
Venting can terminate through the roof or through an
exterior wall.
Refer to Appendix A - Termination Locations to ensure the
planned termination location is acceptable.
Once the termination location has been established, refer
to the appropriate section below for installation details
All replaces shipped from the factory are Top vent.
See Section 3-1 for converting the unit from top vent to rear vent.
Section 3-1: CONVERTING TO REAR VENT
3. Install the (removed) Rear ue cover and gasket material, to the
Top vent outlet. Fasten the cover with included hardware, as
illustrated Figure 8a.
4. Install the (5" and 8") collars to the rear vent outlet using the
included hardware, as illustrated Figure 8a.
8” Outer Flue
Cover Plate
5” Inner Flue
Cover Plate
8” Outer
Flue Collar
5” Inner
Flue Collar
Figure 8a. Flue cover and collar installation, Rear Vented replace.
Use the following instructions to convert a H*38PF* for Rear Vent use:
1. Remove the Rear ue cover and gasket (5" and 8") on the ue
outlet, as shown in Figure 8.
2. Next, Remove the Top ue collar's (5" and 8") on the ue outlet,
as shown in Figure 8.
Flue Collar
8” Outer
Flue Collar
5” Inner Flue
Cover Plate
Outer
Flue
Outer Plate
Figure 8. Flue cover and collar removal, Top Vented replace.
Page 8
XG0816 - 011012.1
Installation
H*38DF PFC Peninsula Gas Fireplace
Section 3-2: INSTALLING A ROOF MOUNTED DIRECT VENT
TERMINATION (PVTK-1)
This section applies to installations where the direct vent termination will be roof mounted.
Section 3-2-1: VENTING LAYOUT
Selection of components and details of venting lay out should
adhere to the following guidelines:
The maximum termination point is 32’ above the replace (NOTE:
if the maximum termination height is used, the ame pattern
may be affected).
The Vertical termination must be a minimum 2’ higher than
where the termination exits the roong materials, (asphalt
shingles, cedar shakes, etc). This distance should be measured
from the high side of the roof slope where the ue ashing
intersects the roong materials. (see Figures 9 - 9c).
For a detailed diagram of allowed termination locations, see
Appendix A.
Termination location must be a minimum 6’ from a mechanical
air inlet.
Termination location must be a minimum 18” from a parapet wall.
A maximum of two offsets (each offset is made up of 2-90°
bends) may be made.
Firestops must be installed as required by National & local codes.
Ensure all runs are supported with a minimum of 3 supports
per 10’ of venting.
Install all roof ashing and storm collars as shown.
PVTK1
Termination
2’ min.
Support ring
32’ max.
Figure 9a. Top vent, Roof mounted with 1 offset (1 offset= two 90° bends).
PVTK1
Termination
Obstacle
2’ min.
Support plate
Firestop
Support straps or
support plate & ring
Roof mounted Terminations
The following details are some possible congurations for Roof
mounted terminations.
PVTK1
Termination
2’ min.
Support ring
32’ max.
Figure 9. Top vent, Roof mounted termination with no offset in vent run.
Support plate
Firestop
XG0816 - 011012.1
Firestop
32’ max
Obstacle
Figure 9b. Top vent, Roof mounted with 2 offsets (1 offset= two 90° bends).
Support plate
& ring
Firestop
Firestop
Page 9
H*38DF PFC Peninsula Gas Fireplace
P
VTK1
Termination
Installation
Support plate
Support ring
12” Max.
Figure 9c. Rear vent, Roof mounted venting (1 = 90° bend).
32’ Ma.x
Page 10
XG0816 - 011012.1
Installation
H*38DF PFC Peninsula Gas Fireplace
Section 3-3: INSTALLING A WALL MOUNTED DIRECT VENT
TERMINATION
This section applies to installations where the direct vent termination will be wall mounted.
1). Installation of Termination with built in frame
A Termination with a Built-In Frame is installed during framing of a structure.
1. Frame the termination opening to 11" x 11".
2. Install exterior sheathing to the structure framing.
3. Fasten the termination to the sheathing using a minimum of 4 screws.
11”
Framing
Exterior
Sheathing
1”
Figure 10. Installing a PTO-F termination.
Fastening Hardware,
minimum 4-screws
PTO-4F (5"/8")
Termination
2). Installation of termination frame at time of framing
Terminations with a MSR frame allow the installation of the frame prior
to installation of the termination.
1. Frame the termination opening to 12" x 12".
2. Secure the MSR Frame to the exterior sheathing of the structure.
3. Fasten the termination to the MSR Frame using a minimum of 4 screws.
2”
Framing
1
MSR Frame
4). Installation of termination from inside structure
A Termination with a MOSR Frame is installed from the inside of the
structure. These are commonly used in high-rise construction.
MOSR Frame
PTO-4 (5"/8")
Termination
Fastening Hardware,
minimum 4-screws
Figure 10c. Installing a PTO termination with the MOSR frame.
12”
Framing, concrete or other
materials
12”
Exterior Sheathing, concrete or
other materials
1. Frame the MOSR opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs, concrete,
or nished wall construction using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, (from
the inside) and attach to the MOSR by installing a min. quantity of
4 bolts into the threaded nuts on the MOSR Frame.
5). Installation of a termination shield for Vinyl Siding
The VSS Termination shield is installed when the exterior of a structure
is clad with Vinyl siding. It is placed directly above, and on-center with
the termination.
VSS Vinyl shield
PTO-4 (5"/8")
Termination
Exterior
Sheathing
12”
Figure 10a. Installing a PTO termination with the MSR frame.
Fastening Hardware,
minimum 4-screws
PTO-4 (5"/8")
Termination
3). Installation of termination frame at time of framing in
Masonry
Terminations with a BSR frame allow the installation of the frame in
masonry prior to the installation of the termination
1. Frame the BSR opening to 12" x 12".
2. Secure the BSR Frame to the exterior sheathing of the structure.
3. Fasten the termination to the BSR Frame using a minimum of 4 screws.
2”
Framing
Exterior
Sheathing
12”
Figure 10b. Installing a PTO termination with the BSR frame.
1
XG0816 - 011012.1
BSR Frame
Fastening Hardware,
minimum 4-screws
PTO-4 (5"/8")
Termination
Exterior Vinyl
siding
Figure 10d. Installing the VSS Vinyl Shield.
Installing Heat Guards over Terminations is recommended
in installations where the termination is located within 7' feet above
grade, or above a pedestrian walkway, and may be Required by code
in Public areas.
PTKOG (5"/8")
Figure 11. Installing a PTO termination heat guard.
1. Ensure that the two long mounting brackets are facing the bottom of
the termination. (See inset). This will provide more heat protection
at the top of the termination, where temperatures are highest.
2. Attach to the faceplate of the termination using four sheet metal
screws.
Page 11
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