Montigo B34DV User Manual

www.montigo.com
Installation Operation & Maintenance Manual
Check local codes and read all instructions prior to installation.
B34DV Indoor
B-Series DV-2 Gas Fireplace
B34DV2 Black Trim Shown
Warning:
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional
information consult a qualied installer, service agency or the gas supplier.
Safety Notice:
Glass doors on gas replaces are extremely hot while the replace is on and remain hot even after the replace has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children away from the replace at all times.
B38DV Indoor
Warning: If the infor-
mation in these instructions is not followed exactly, a re or explosion may result causing property dam­age, personal injury or death.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re department.
Installation and service must be
For Your Safety:
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
C US
XG0160 Canadian Heating Products Inc. Langley, BC V4W 4A Montigo Del Ray Corp. Ferndale, WA 98248 141231
performed by a qualied installer,
service agency or the gas supplier.
• Installer: Leave this manual with the appliance.
• Consumer: Retain this manual for future reference.
B-Series DV-2 Gas Fireplace
Warning:
Read this manual before installing, operating or troubleshooting this appli-
ance. Please retain this owner's manual for future reference.
Congratulations!
Congratulations on selecting a Montigo gas replace, an elegant and well designed gas replace built to your specications. The Montigo gas replace you have selected is designed to provide
the utmost in safety, reliability, and engineering standards.
As the owner of this new replace, you'll want to read and care­fully follow all the instructions contained in this Installation, Operations and Maintenance manual. Pay special attention to all cautions, warnings, and Important warnings.
This owner's manual should be retained for future reference. We suggest that you keep it with all your other important documents and product manuals.
The information contained in this owner's manual, unless noted otherwise, applies to all models, and gas control systems.
Your new Montigo gas replace will give you years of durable, reliable use. Welcome to the Montigo family of gas replace
products.
Safety Alert Key:
• DANGER!
Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
• Important: Used to address practices not related to personal injury.
Table Of Contents
Congratulations
Safety Alert Key
Introduction ............................................................................... 3
Installation
Installing and Framing the Fireplace .............................. 4
Installing the Gasline ...................................................... 5
The Remote Switch ........................................................ 6
Direct Vent Installation ................................................... 5
General Venting Requirements .........................5
Terminations ...................................................... 6
Top Vent Venting Runs ................................. 7 - 9
Rear Vent Venting Runs ........................... 10 - 11
Finishing around the replace
Facing .............................................................. 12
Mantels and Surrounds ................................... 12
Wiring ..................................................................13 - 14
Installing Optional Fans................................................ 13
Removing and Installing the Door ................................ 15
Installing the Horizontal Trim ........................................ 15
Positioning the Log set ................................................. 16
Operation .................................................................. 17 - 20
Maintenance .................................................................... 20 - 22
Spare Parts ................................................................. 22
Warranty ................................................................................. 23
Appendix
A. Termination Locations .............................................. 24
B State of Massachusetts / Amendment .................... 25
Page 2
Part No. XG0160 -141231
Introduction
B-Series DV-2 Gas Fireplace
Thank You for choosing a Montigo Gas Fireplace.
About this Fireplace:
The B-Series DV-2 is a dual burner replace with glowing embers. The replace is available in three models, and in top or rear vent for each model.
Standard Log Set
The B34DV-2 is rated for Natural Gas at 18,000 BTU/H (5.28 Kilowatts) Input or Propane at 18,000 BTU/H (5.28 Kilowatts) Input.
B34DT-2; Top Vent, Millivolt Pilot.
B34DR-2; Rear Vent, Millivolt Pilot.
B34DT-2-I; Top Vent, Intermittent Pilot (HSI).
B34DR-2-I; Top Vent, Intermittent Pilot (HSI).
B34DT-2-F; Top Vent, Electronic Ignition (IPI).
B34DR-2-F; Top Vent, Electronic Ignition (IPI).
Standard Log Set
The B38DV-2 is rated for Natural Gas at 21,000 BTU/H (6.16 Kilowatts) Input or Propane at 21,000 BTU/H (6.16 Kilowatts) Input.
B38DT-2; Top Vent, Millivolt Pilot.
B38DR-2; Rear Vent, Millivolt Pilot.
B38DT-2-I; Top Vent, Intermittent Pilot (HSI).
B38DR-2-I; Top Vent, Intermittent Pilot (HSI).
B38DT-2-F; Top Vent, Electronic Ignition (IPI).
B38DR-2-F; Top Vent, Electronic Ignition (IPI).
How to use this manual:
This manual covers installation, operation and maintenance. Lighting, operation and care of this replace can be easily performed by the homeowner. However, all installation and service work should be performed by a qualied or licensed installer, plumber, or gastter who is qualied or licensed by the state, province, region, or governing body in which the appliance is being installed.
This manual covers all models and unless otherwise specied, the designation B-Series DV-2 refers to all models. Sections which are specic to a particular model are marked with a symbol, plus the appropriate model number.
Warranty and Installation Information:
The Montigo warranty will be VOIDED by, and Montigo disclaims any responsibility for, the following actions:
Modication of the replace and/or components including Direct-Vent
assembly or glass doors.
Use of any component part not manufactured or approved by Montigo in
combination with this Montigo replace system.
Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements for factory-built gas replaces. Installation & repairs should be done by a qualied contractor.
Installations in Canada must conform to the current CAN/CGA B-149.1 and .2 Gas Installation Code and local regulations. If the optional air­circulating fan kit is installed, it must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes.
Installations in the USA must conform to local codes, or in the absence of local codes to the National Fuel Gas Code, ANSI Z223.1-1988. If the optional air-circulating fan is installed, it must be grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1987. See Appendix B for installation
within the State of Massachusetts.
CAUTION!
Due to its high operating temperatures, the appliance should be located out of trafc & away from furniture and draperies.
Children and adults should be alerted to the hazards
of the high surface temperature, which could cause burns or clothing ignition.
Young children should be carefully supervised when
they are in the same room as the appliance.
Clothing or other ammable materials should not be
placed on or near the appliance.
Part No. XG0160 - 141231
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
Page 3
B-Series DV-2 Gas Fireplace
M
N
O
Head
Installation
Installing and Framing the Fireplace
The B-Series-DV-2 replaces may be installed in any location that main­tains proper clearances to air conditioning ducts, electrical wiring and plumbing. Safety, as well as efciency of operation, must be considered when selecting the replace location. Try to select a location that does not interfere with room trafc, has adequate ventilation, and offers an accessible pathway for Direct Vent installation. Refer to page 5 - Vent Installation for more information.
The replace dimensions are shown below:
Top View
When installing a shelf over the top of the replace, the following guidelines must be adhered to: For Rear Vent applications the minimum clearance from the top of the replace to a shelf is 8". For Top Vent applications, the minimum clearance is 15". (
Minimum clearance to combustible construction
around the vent pipe is 1" on all sides, except on horizontal venting where the top of the pipe must have a clearance of at least 2".
er
Shelf
8”
T
L
Rear Vent
S
(On Applicable Models)
M
)
MEL Short
15”
Top Vent
Header Shelf
2” Min
M
Figure 2. Framing for shelves over the replace.
Framing
Front View Side View
A B C D E F G H I J K L
3
1
1
B34-DV-2 33 B38-DV-2 37
/
3
/
4 31 4 34
/
1
/
2 31 2 34
1
/
4 1
/
4 18 1 13
3
1
/
4 1
/
4 21 1 15
3
3
/
4 21
/
4 8 4 7 25
7
1
/
8 24
/
8 9 4 7 28
1
/
4
3
/
8
Figure 1. Fireplace dimensions.
Clearances
These clearances apply to all dimensions except the framed opening, where the clearance to combustibles is 0". The B-Series DV-2 clearances to combustible materials are:
B34-DV-2-TV B34-DV-2 RV B38-DV-2-TV B38-DV-2-RV
Top - Rear Vent * N/A 8" N/A 9 1/4"
Top - Top Vent 15" N/A 15" N/A
Back 0" 1" 1" 1"
Sides 1" 1" 0" 0"
Floor 0" 0" 0" 0"
Mantle** 8" 8" 6" 6"
Flue 1 1/2" 1 1/2" 1" 1"
* Clearance from the top of the replace to a combustible ceiling
within the replace enclosure.
** Refer to page 12, (Mantels and Surrounds).
Unprotected combustible walls which are perpendicular to the replace opening, must not project beyond the area shown in Figure 23.
For protection against freezing temperatures, it is recommended that outer walls of the chase be insulated with a vapor barrier. This will reduce the possibility of a cold-air convection current on the replace.
(When sheetrock is not used behind the replace, framing
M
O
N
depth "O" may be reduced by 5/8")
Figure 3. Framing dimensions.
L M N O P Q S T
1
B34-DV-2 25 B38-DV-2 28
3
Q
/
4 36
/
8 39
3
/
4 33 15
3
/
4 37 17
1
/
2 50 35
5
/
8 56 39
2" clearance to corners only
N
P
3
/
8 30
5
/
8 33
3
/
8 39
3
/
8 42
Figure 4. Minimum Corner framing dimensions, using a 45° elbow.
WARNING!
When this appliance is installed directly on any combustible mate­rial other than wood ooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance.
7
/
8
7
/
8
Page 4
Part No. XG0160 -141231
Installation
B-Series DV-2 Gas Fireplace
Installing The Gas Line
The gas line must be installed before nishing the B-Series DV-2 Fireplace. Natural Gas requires a minimum inlet gas supply pressure of 5.5" W.C. & a manifold pressure of 3.5" W.C. Propane Gas requires a minimum inlet gas supply pressure of 11" W.C. & a manifold pressure of 10" W.C. Provision must also be made for a 1/8" N.P.T. plugged tapping and be accessible for test gauge connection immediately upstream of the gas supply controls to the appliance. The replace gas connection and the main operating gas valve is located behind the removable trim at the bottom of the unit and need only be attached to the gas line with an approved tting, as required by the applicable installation codes.
• Only use gas shut-off valves approved for use by the state, province, region, or governing body, in which the appliance is being installed, or as required by the applicable installation codes.
• Flexible gas connectors must not exceed 3 feet in length, unless it is allowable within applicable installation codes.
Vent Installation
This section covers the installation of direct venting and terminations.
Installation Requirements
B-Series DV-2 replaces are certied for use with Montigo Standard Series
(4" / 7") venting components.
Minimum clearance to combustible construction around the vent pipe
is 1" on all sides, except on horizontal venting where the top of the pipe
must have a clearance of at least 2".
Use only certied Montigo vent components. (Use of other parts will void
the Montigo warranty, and may impede the operation of the replace.)
Connect all vent sections using a minimum of three sheet metal screws on
the outer pipe ue.
Vent terminations must not be recessed in walls or siding
Ensure all runs are supported with a minimum of 3 supports per 10’ of venting.
Flex vent sections may be stretched up to 50% of their total length (eg. a
24" section may be stretched to 36")
Maximum horizontal run for a ex section with no vertical rise is 3 feet.
Flex vent sections over 3 feet must fall within the limits set by the venting
graph and must have a minimum vertical rise of 3 inches per foot of ex.
Solid vent sections may be cut less than half way from the female end
Venting components can be used in any combination of solid/rigid pipe or ex
pipe and in any orientation (Male connectors can face in any direction)
Figure 5. Gas line access.
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Note: After gas line is connected, each appliance connection,
valve and valve train must be checked while under normal
operating pressure with either a liquid solution, or leak detection device, to locate any source of leak. Tighten any areas where bubbling appears or leak is detected until bubbling stops completely or leak is no longer detected.
DO NOT use a ame of any kind to test for leaks.
WARNING
When installing the replace - gas lines, ttings, accessories or any other objects cannot impede the proper movement of the door buckles.
Vent Terminations
Selecting A Termination Location
Choosing your vent termination location will help to determine whether you need to use a top vent or rear vent replace. Figure 6, below, shows typical replace locations and the venting options they provide.
For a more detailed diagram of allowed termination locations, see Appendix A.
Figure 6. Fireplace locations and vent terminations.
Cautions:
Vent terminations can be very hot. If the termination is less than 7 feet above a public walkway, it should be tted with a certied Montigo Heat Guard. (Part no. PTKOG).
Do not obstruct, or attempt to conceal the vent termination.
These actions will affect the operation of the replace, and may be hazardous.
In heavy snow areas, take extra care to prevent snow buildup
from obstructing the vent termination.
Use Montigo Vinyl Heat Shield (Part no. VSS) when using on
applications with vinyl siding to guard against possible damage.
Part No. XG0160 - 141231
Page 5
B-Series DV-2 Gas Fireplace
MIN
Installation
Installing Terminations with Built-In Frames
11
MTO-4F (4"/7")
11
PTO-3F (5"/8")
1. Frame the termination opening to 11" x 11".
2. Fasten the termination to the studs using a minimum of 4 screws.
Installing Terminations with MSR Frames
12
MSR
12
MTO-4F (4"/7") PTO-3F (5"/8")
1. Frame the termination opening to 12" x 12".
2. Fasten the termination to the studs using a minimum of 4 screws.
Installing Terminations with MOSR Frames
MOSR
12
Installing Heat Guards over Terminations
MTKOG (4"/7") PTKOG (5"/8")
1. Ensure that the two long mounting brackets are facing the bottom of the termination. (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest.
2. Attach to the faceplate of the termination using four sheet metal screws.
Installing The Remote On/Off Wall Switch
The B-Series DV-2's gas valve, located behind the lower trim, may be connected to a wall switch. The valve will either generate its own power on a millivolt circuit or draw its power from an AC connection inside the replace, depending on the model of your unit. Use only low voltage wire, and DO NOT connect any external power to the remote switch.
Refer to Figure 24, 26, or 30 for wiring requirements.
Note: The switch location must not exceed 30' from the replace.
Heat Shields
Due to high ue temperatures, heat shields are required on all B Series DV-2 installations (except those with vertical terminations) at the point
where the venting connects to the termination. With the heat shield, vent clearances can be maintained at 1”.
1
1 MIN. Both sides Typical
MTO-4F (4"/7") PTO-3F (5"/8")
1. Frame the termination opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, and attach by screwing through the four pilot holes in the termination.
Page 6
12
RHS8 Heat Shield
1 MIN
Figure 7. RHS8 Installation. (Install by sliding over vent pipe where it
passes through the combustible construction.
Part No. XG0160 -141231
Installation
B-Series DV-2 Gas Fireplace
Top Vent Venting Runs
For the B-Series DV-2 Top Vent, there are two types of installations: A) Through-The-Wall Installations and B) Vertical (Through-The-Roof) Installations.
Through-The-Wall Installations
Before you install any venting, you must determine whether the venting run will be acceptable. Unacceptable venting can affect the replace's combustion.
The Venting Graph
Measure the vertical height from the replace hearth to the centre of the termination and the horizontal run from the from the replace ue collar to the wall ange of the termination. Plot on the Venting Graph (Fig. 8) or (Fig.8a) with an 'X'.
If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable.
B34DV-2
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 108" and the horizontal run to the wall ange of the vent termination is 180", this would be an accept­able installation.
Example B: (Acceptable Installation)
If the vertical dimension from the hearth is 44" and the horizontal run to the wall ange of the vent termination is 72", this would be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the oor of the replace is 60" and the hori­zontal run to the wall ange of the vent termination is 144", this would
NOT be an acceptable installation.
B34DV-2
B38DV-2
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 84" and the horizontal run to the wall ange of the vent termination is 36", this would be an acceptable installation.
Example B: (Acceptable Installation)
If the vertical dimension from the hearth is 108" and the horizontal run to the wall ange of the vent termination is 120", this would be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the oor of the replace is 72" and the horizontal run to the wall ange of the vent termination is 84", this would
NOT be an acceptable installation.
A
18
B38DV-2
B
C
42 7/8”
Figure 8a. B38-DV-2 Top Vent Venting Graph
C
B
39 7/8”
72
Figure 8. B34-DV-2 Top Vent Venting Graph
NOTES: All dimension lengths for vertical or horizontal runs are
measured from centre of the vent pipe. Venting runs must fall within the limits set by the venting graph (Fig 8 or 8a).
Part No. XG0160 - 141231
A
Available Top Vent Components
The following venting components are available for the B-Series DV-2 Top Vent:
4" / 7" Venting
A - Termination TO-4 (3" Length)
B - Stucco Kits MSR (Stucco Frame)
C - Flex Sections MFL-1 (12" f/f Section)
D - Rigid Sections
E - Elbows MEL-90MM (m/m 90° Elbow)
M MTO-4F (3" Length)
MOSR (Stucco Can) BSR ( Brick Can)
MFL-2 (24" f/f Section) MFL-3 (36" f/f Section) MFL-4 (48" f/f Section) MFL-6 (72" f/f Section)
MEXT-1 (12" mf Section) MEXT-2 (24" m/f Section) MEXT-3 (36" m/f Section) MEXT-4 (48" m/f Section) MEXT-6 (72" m/f Section)
MEL-90FF (f/f 90° Elbow) MEL-90FM (f/m 90° Elbow)
Page 7
B-Series DV-2 Gas Fireplace
Installation
Example 1:
For our shortest venting conguration use components A and E (see table on page 7).
PEL
Figure 9. Typical Top Vent installation. If the 90° elbow is installed
directly on the replace, for height to the center of the termination see chart on page 4.
Horizontal Venting
90° Elbow
Termination
MEXT Section
Figure 10. Typical Top Vent installation. The solid sections can be used
in various combinations to obtain the desired vent run. The vent run must fall within the limits set by the venting graph.
Figure 11. Extended Installation using a combination of solid and ex
venting. Use the vent graph to determine your allowable run, then select appropriate components.
Figure 12. Retracted Installation using a combination of solid and ex
venting. Use the vent graph to determine your allowable run, then select appropriate components.
36” max.
Example 2:
Rigid sections and an elbow used in conjunction with 3 ft. ex section (MFL-3) will, when extended in a ve foot chase, allow for a maximum horizontal run of twelve and one-half feet from the centre of the replace to outside wall and a minimum of 7'6" when retracted in opposite direction (see Figure 11).
"C" ex sections and "D" rigid sections (See table on page 7) may be used in conjunction with one another to obtain different possible horizontal length installations, Figure 12.
NOTE: Flex section with no vertical rise must not exceed maximum horizontal length of 3 feet (see Figure 13). Flex runs over 3 feet must fall within the limits set by the venting graph, and must have a minimum vertical rise of 3" per foot of ex.
Page 8
Flex Section
Termination
Hearth
Exterior Wall
Figure 13. Horizontal ex installation with no vertical rise.
Part No. XG0160 -141231
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