Montigo 36DRG User Manual

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
MODEL 36DRG
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING THE FIREPLACE
THE DELRAY MODEL 36 DRG INSERT IS C.G.A. APPROVED FOR NATURAL GAS AND PROPANE
ALWAYS RETAIN THE MANUAL WITH THE UNIT IN THE EVENT OF A CHANGE OF OWNERSHIP
FOR YOUR SAFETY:
IF YOU SMELL GAS:
1.) OPEN WINDOWS DO NOT STORE OR USE ANY
2.) DO NOT TOUCH ELECTRICAL SWITCHES FLAMMABLE VAPOURS OR LIQUIDS
3.) EXTINGUISH ANY OPEN FLAME NEAR THIS OR ANY OTHER GAS-
4.) IMMEDIATELY CALL YOUR GAS SUPPLIER BURNING APPLIANCE.
FOR INSTALLATION IN ACCORDANCE WITH CANADIAN REQUIREMENTS CERTIFIED TO STANDARD: CAN/CGA 2.22 - M86 VENTED DECORATIVE APPLIANCE
CAN/CGA 2.17 - M91 HIGH ALTITUDE CAN/CGA 2.1 - M86 ROOM HEATER
CANADIAN HEATING PRODUCTS INC 13120 - 76TH AVENUE, SURREY B.C. V3W 2V6 PHONE (604) 597-3115 FAX: (604) 597-3096
09/96
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36DRG
GENERAL INSTRUCTIONS
NOTE: All gas inspection authorities in Canada require that the installation and maintenance of heaters and accessories shall be accomplished by qualified gas fitters in accordance with the CAN/CGA B149.1 and 2 installation codes and other applicable code requirements specified by the authorities having jurisdiction. The qualified installer shall instruct the user in the safe and correct operation of this appliance and before leav­ing the installation, the installer shall ensure that the appliance is in safe working order. Do not remove this booklet from installation site.
Installation must conform with local codes or, in the absence of local codes, with the current CAN1 -B149 Installation code.
A FAINT ODOUR AND SLIGHT SMOKING WILL LIKELY BE NOTICED WHEN THE FIREPLACE IS FIRST USED. OPEN A WINDOW UNTIL THE SMOKING STOPS.
The fireplace is not intended to be used as a substitute for a furnace to heat an entire home.
Use for supplemental heating only.
The DelRay Gasfire 36DRG is rated at 28,000 BTUH for Natural Gas and 27,000 BTUH for Propane.
1./ COMBUSTION AIR
A.) In open rooms of normal construction (without storm windows or tightly fitting doors) sufficient combustion air can usually be supplied by infiltra tion. Ensure that the installation location is adequately ventilated and that the air flow supply is not subject to obstructions. B.) Ensure that clearance is maintained around air
opening into combustion chamber.
2./ APPLIANCE LOCATION AND
CLEARANCES
A.) Due to high temperatures, the appliance should be
located out of traffic areas and away from furni
ture and draperies ensuring a minimum clearance of 900 mm (36 inches) B.)
Children and adults should be alerted to the
hazards of high surface temperature and should
stay away to avoid burns or clothing ignition. C.)
Young children should be carefully supervised.
when they are in the same room as the fireplace. D.)
Clothing or other flammable material should NOT
be placed on or near the fireplace. E.)
Minimum side clearances to combustibles:
Side Facing: 1"Perpendicular Wall: 3"
Top Facing: 8" Mantle: 18 1/2" {based
(See Drawing #1) on 10" shelf depth} F.)
The appliance must be installed in a vented solid fuel fireplace with a working flue and constructed of a noncombustible material. (Not for use with air tight units).
8"
2 1/2"
8"
26 3/8"
10"
Damper plate locked in "Open" position
DRAWING #1
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36DRG
3./ NATURAL GAS AND PROPANE PIPING
A.) All gas piping shall be in accordance with the
current CAN/CGA B149.1 and .2 installation codes and installed by a qualified professional gas fitter technician. Inlet pressure N/G 7.0 W.C. Minimum natural gas inlet pressure 5.0" W.C. Manifold pressure 3.5" W.C.
This appliance has been set for 28,000 BTUH at Sea level rating for natural gas and 27,000 BTUH for propane and is CGA certified for altitudes between 0 - 2000 feet without an orifice change and 2000 - 4500 feet with an orifice change. The orifice required for high altitude must be supplied by the manufacturer.
The minimum inlet gas supply pressure permissi ble is 11" W.C. for propane.
GAS NATURAL PROPANE Manifold Pressure 3.5" W.C. 10.5" W.C. Minimum Supply Pressure 5.0" W.C. 11" W.C.
B.) Ensure that the gas supply pipe is adequate for the
appliance capacity. A 1/8 inch plugged tapping must be provided immediately upstream of the gas supply connection to the appliance for test gauge
connection.
Drawings - #2a, #2b and #2c (with add on)
8"
26 3/8"
24"
21 1/4"
13 5/8"
16 1/8"
DRAWING #2a
28"
17 1/4"
26 3/8"
After gas line is connected, it is a CAN/CGA B149 code Requirement (Section 8.25.3(e)) that: “each appliance Connection, valve, valve train, shall be checked while under normal pressure with either a liquid solution or leak detection device, to locate any source of leak.” Tighten any areas where bubbling appears or leak is detected until Bubbling stops com­pletely. DO NOT use a flame of any kind to test for leaks.
4./ VENTING
It is recommended that the chimney be thoroughly cleaned before installation and checked for soundness and general condition.
For proper installation, the use of a 4 inch (100 mm) diameter gas approved chimney liner is needed. This is to provide appropriate draft and avoid excessive corrosion In the combustion chamber and heat ex­changer of the appliance.
Before installing the vent system, ensure that the damper plate is locked into the open position and secured to prevent the damper plate from crushing the liner.
(See Drawing #1)
FIREPLACE DIMENSIONS: 2 3/4" HEIGHT: 21 1/4" WIDTH: 28" DEPTH: 13 5/8"
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38 3/16"
DRAWING #2b
OFFSET BOX
Extends flue collar an additional 3". For applications which require the flue collar to be extended, please order part number 36DRG Offset Box. Installation instructions for this offset box are included with the offset.
OFFSET BOX
11"
26 3/8"
21 1/4"
13 5/8"
16 1/8"
DRAWING #2c
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36DRG
5./ INSERT INSTALLATION
This appliance is to be installed in a masonary or slid fuel fireplace only. (Not for use with air tight units.)
*Ensure that the plastic protective coating on the all brass pieces is removed before lighting the fireplace. Failure to do so will result in permanent damage to the brass.
The brass louvres can be easily removed from the outer box of the fireplace. We recommend that they are removed to prevent any damage. The louvres are held on with spring loaded pins.
1.) Remove the 2 glass panels from the unit to access
the heat exchanger {see section on glass panel re­moval}.
2.) Detach burner tray by removing the two screws located on either side of the tray. Pull tray slightly towards the front of the unit and carefully pull Burner out.
3.) Unscrew rheostat box and remove
4.) Detach decorative hood by removing the screws
located on each side.
5.) Remove the two screws at the top {left and right side} of the heat exchanger. Pull heat exchanger, including refractory, from the outer shell.
6.) Place the outer shell only into the masonary fireplace. (See Drawing #3a)
Decorative Hood
Outer Shell
View of Heat Exchanger removed from outer shell
Heat Exchanger
DRAWING #3b
7.) To connect the flexible gas liner, detach the
drafthood. Drop the flex liner down in to the fireplace shell. Secure the flex liner to the flue collar with a minimum of 2 sheet metal screws.
Remove to pull out heat exchanger.
DRAWING #3a
09/96
Flex Liner
Flue Collar
DRAWING #4
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