Montague FB-108-SC Service Manual

INSTRUCTION MANUAL
INSTALLATION / OPERATIONS / PARTS & SERVICE
MONTAGUE
REFRIGERATION AND FREEZER
BASES
MODEL(S):
RB36SC—RB108SC
RB36R—RB108R
RB36 FREEZER—RB108 FREEZER
These instructions should be read thoroughly before attempting installation.
Set up and installation should be performed by qualified installation personnel.
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
THE MONTAGUE COMPANY
P.O. BOX 4954
Hayward, CA 94540-4954
TEL: (510) 785-8822 FAX: (510) 785-3342
1
IMPORTANT
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the operating and maintenance instructions
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY:
thoroughly before installing or servicing this equipment.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LOCATION. THIS INFORM ATION MAY BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
SHIPPING DAMAGE CLAIM PROCEDURE
For your protection, please note that equipment in this shipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this shipment.
If shipment arrives damaged:
1. VISIBLE LOSS OR DAMAGE—Be certain this is noted on freight bill or express receipt, and signed by person making delivery.
2. FILE CLAIM FOR DAMAGES IMMEDIATELY—Regardless of the extent of damage.
3. CONCEALED LOSS OR DAMAGE—If damage is unnoticed until merchandise is un- packed, notify transportation company or carrier immediately, and file “concealed dam­age” claim with them. This should be done within fifteen (15) days of date that delivery was made to you. Be sure to retain container for inspection.
We cannot assume responsibility for damage incurred in transit. We will, however, be glad to furnish you with necessary documents to support your claim.
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The Refrigeration and Freezer bases are produced with the best possible material and workmanship. PROPER INSTALLATION IS ESSENTIAL FOR SAFE AND EFFICIENT TROUBLE-FREE OPERATION.
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE EQUIPMENT AND/OR INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, corporation or company which either in person, or through a representative are engaged in, and are responsible for:
A. The installation or replacement of the connection, installation, repair or servicing of equip-
ment, who is experienced in such work, familiar with all precautions required, and has complied with all requirements of state or local authorities having jurisdiction. Reference: National Fuel Gas Code Z223.1-latest addenda, Section 1.4.
B. The installation of electrical wiring from the electric meter, main control box or service out-
let to the electric appliance. Qualified personnel must be experienced in such work, be fa­miliar with all precautions required and have complied with all requirements of state and local authorities having jurisdiction. Reference: National Electric Code, N.F.P.A. No. 70– latest addenda.
READ CAREFULY AND FOLLOW THESE INSTRUCTIONS
THIS UNIT WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES, OR IN ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA No.70– LATEST ADDENDA.
PROVISIONS MUST BE MADE FOR ADEQUATE AIR SUPPLY TO THE UNIT.
3
INTRODUCTION
NOTE: Sections of this manual are prepared for the use of Service Technicians and should not be used by those not properly qualified. This manual is not intended to be all encompassing. You should read, in its entirety, the repair procedure you wish to perform to determine if you have the necessary tools, instruments, and skills required to perform the procedure.
MONTAGUE MODELS
Montague RB-SC and RB-R models are refrigerated Equipment Stand units available in different lengths from 36 to 108 inches in width. These units are available as refrigerated or freezer storage compartments. The condensing systems are designed to be installed with minimal clearance to walls or other equipment.
These models are available as self-contained or remote. Standard features on these models include:
Electronic temperature control
All stainless steel construction
6” legs for (RB-R) models
Double or single wide drawers
Exterior Top Rail thermometer
MODELS AVAILABLE
SELF-CONTAINED
(RB-SC)
REMOTE
(RB-R)
RB-36-SC RB-36-R FB-36-SC FB-36-R
RB-48-SC RB-48-R FB-48-SC FB-48-R
RB-60-SC RB-60-R FB-60-SC FB-60-R
RB-72-SC RB-72-R FB-72-SC FB-72-R
Display: 3 digit display w/ sign (-199 to 999)
and decimal point.
Six status LED’s
Unique designed evaporator coil (TURBO
COIL). controlled from the outside thermom­eter
SELF-CONTAINED
(FB-SC)
REMOTE
(FB-R)
RB-84-SC RB-84-R FB-84-SC FB-84-R
RB-96-SC RB-96-R FB-96-SC FB-96-R
RB-108-SC RB-108-R FB-108-SC FB-108-R
* Available options include: Marine edge exterior top in all different models.
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TABLE OF CONTENTS
THE SERIAL TAG …………………………………. PAGE 6
RECEIVING & INSPECTING …………………….. PAGE 7
A. UNPACKING AND CHECKING
INSTALLATION ……………………………………. PAGE 7 & 8
A. UNPACK LOOSE COMPONENTS
B. REFRIGERATION LINES
C. ELECTRIC CONNECTION
OPERATION ……………………………………….. PAGE 8
A. TEMPERATURE SETTING
B. FREEZER SETTING
C. THERMOSTAT
D. DEFROST
E. SHUTTING OFF
DRAWER CONFIGURATION ……………………. PAGE 9 & 10
MAINTENANCE PROCEDURES ……………….. PAGE 11
A. CLEANING STORAGE CABINET
B. STORAGE CABINET
C. CONDENSING UNIT
TROUBLESHOOTING GUIDE …………………… PAGE 12
WIRING DIAGRAM (RB-SELF CONTAINED) … PAGE 13
WIRING DIAGRAM (RB-REMOTE) …………….. PAGE 14
WIRING DIAGRAM (FB-SELF CONTAINED) …. PAGE 15
WIRING DIAGRAM (FB-REMOTE)……………… PAGE 16
EXPLODED VIEWS & PARTS LISTS……………. PAGE 17-25
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THE SERIAL TAG
The serial tag is a label permanently affixed to
EXAMPLE:
every unit on which vital electrical and refrigeration data about your Montague product, is recorded as well as model and serial number. This tag is located inside the storage cabinet on all standard Self-contained (RB-SC) or Remote (RB-R) model refrigerated equipment stand units. Prior to installation, test the electrical service to assure that it agrees with
VOLTS: HZ: PH: TOTAL AMPS:
MIN CIRCUIT AMPACITY:
the specifications of the equipment marked on the serial tag.
READING THE SERIAL MODEL:
HIGH SIDE: LOW SIDE:
Serial = The permanent ID# of your
REFRIGERANT: LBS: OZ:
Montague unit
A TYPE II DISPLAY REFRIGERATOR OR FREEZER
Model = The model # of your Montague unit
Volts = Voltage
Hz = Cycle
INTENDED FOR OTHER THAN HOUSEHOLD USE.
THE MONTAGUE CO.
HAYWARD – CALIFORNIA
MOD: SER:
DESIGN PRESSURE
(PSIG)
(DESTINE A UN USAGE AUTRE QUE
DOMESTIQUE.)
P/N:59935-2
Heaters (freezers only) = Number of Heaters
Total Amps = Maximum Amp draw
Minimum Circuit = Minimum Circuit Ampacity
Maximum Amps Protection = Breaker size
Refrigerant = Refrigerant type and amount
used
Design Pressure = Maximum operating
pressures
Figure 1.
SERIAL NUMBER LOCATION
Always have the serial number of your unit available when calling Parts & Service.
The serial number is on the nameplate that also includes the model number. A typical identification plate is shown in Figure 1.
6
RECEIVING & INSPECTING
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumed full responsibility for safe delivery upon acceptance of this shipment.
* We cannot assume responsibility for
damage incurred in transit. We will, however, be glad to furnish you with the necessary documents to support your claim.
All Montague products are factory tested for performance and are free from defects when shipped. The utmost care has been taken in crating this product to protect against damage in transit.
You should carefully inspect your Montague unit for damage during delivery. If damage is de­tected, you should save all the crating mate­rials and make note on the carriers Bill of Lading describing the damage. A freight claim should be filed immediately. There is a fifteen (15) day limit to file freight damage with the carrier. (to verify)
Care should be taken during unloading so the equipment is not damaged while being moved into the building.
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivery carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event the exterior is not damaged, yet upon opening, there is concealed damage to
4. Request an inspection by the shipping
5. Freight carriers can supply the necessary
6. Retain all shipping materials until an
A. Uncrate unit as near to final location as
Some components are packed and shipped inside the storage cabinet to avoid damage during shipment. Remove these items from the cabinet and remove packing materials. (CASTERS, LEGS, ETC.)
B. FOR CORD CONNECTED UNITS
C. WARNING: THIS UNIT IS PROVIDED
D. PERMANENTLY WIRED UNITS (Remote
the equipment, notify the carrier. Notification should be made verbally as well as in written form.
company of the damaged equipment. This should be done within 10 days from receipt of equipment.
damage form upon request.
inspection has been made or waived.
INSTALLATION
possible for easier and lighter handling of the unit and remove all packing materials from interior.
(Self-contained models): Plug the unit into a properly sized outlet. See data plate location inside storage cabinet for circuit sizing.
WITH A THREE PRONGED GROUNDING PLUG. THE OUTLET TO WHICH THIS PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONSULT ELECTRI­CIAN FOR PROPER INSTALLATION.
Models): A junction box located on the back of the unit is provided for electrical field
7
INSTALLATION(CONTINUED) OPERATION
connections. See wiring diagram shipped with the unit on the compressor compartment behind the louver panel for electrical rating.
E. REFRIGERATION LINES (Remote units
only)
WARNING: REFRIGERATION LINES ARE SHIPPED UNDER PRESSURE. USE CAUTION WHEN OPENING LINES.
F. ON REMOTE UNITS. Refrigeration lines for
suction and supply are located on the back of the unit. The suction line is marked “suction” and 3/8 copper tubing. The liquid supply line is 1/4” copper. If upon opening lines, no release of charge is evident, contact your local authorized service agent immedi­ately.
Cut refrigeration tubing with appropriate tool and de-burr end of the tube. Clean tubing prior brazing connection. Use Silfos 5% refrigerant line brazing or better.
A. TEMPERATURE CONTROL SETTINGS:
On both Self-Contained and Remote Refrigerated units, temperature Control should be set 35°F with a 5°F dierenal. This
display should read between 35°F to 40°F . The
temperature control seng is “locked” to avoid
unauthorized adjustments. Therefore,
adjustments to the set point must be made by an authorized service technician.
B. ON FREEZER BASE UNITS: The temperature
control should be set at 0°F with 5°F dierenal.
Temperature display should read between 0°F and 5°F
C. The temperature control is the actual
thermometer of the unit, it does display the
actual temperature of the storage cabinet.
Allow cabinet to reach normal operang
temperature before loading (approximately) 20
minutes for refrigerator and 45 minutes for
freezer. If the storage cabinet is overloaded with
warm food products, a certain amount of me is
required to remove heat from items before
operang temperatures can be maintained.
The system is designed for storage of refrigerated or frozen products.
D. DEFROST TIME SETTINGS: All models are
provided with an electronic temperature control
which have a built-in defrost system, which is
factory set as well as the temperature sengs.
Any change made to the seng must be made
by a qualied or authorized service technician.
E. SHUTDOWN FOR EXTENDED PERIODS: If the
units are not to be used for an extended period
of me, disconnect the electrical power supply
and remove the drawers from the storage
cabinet. As soon as cabinet has warmed to room temperature, wipe out the base interior.
8
AVAILABLE DRAWER CONFIGURATION
DRAWER CONFIGURATION (A) DRAWER CONFIGURATION (B) DRAWER CONFIGURATION (C)
Can accommodate up to one 6” (152mm) deep, 12” x 20” (305 x 508mm)
Heavy 14-gauge stainless steel track system
Recessed drawer handles
Drawers are easily removed for cleaning
300lbs (136 kg) individual drawer weight
Can accommodate up to two pans 6” (152mm) deep, 12” x 20” (305 x 508mm) *(from left to right)
capacity
Tandem 2” (51mm) diameter stainless steel
wheel
Self-Contained Model Guide
Drawers: Width & Configuration
Can accommodate up to two pans 6” (152mm) deep, 12” x 20” (305 x 508mm) *(from front to back)
Unit Width
Model
Inches
Number
(mm)
RB-36-SC 36” (914) A 2
RB-48-SC 48” (1219) C 4
RB-60-SC 60” (1524) A B 6
RB-72-SC 72” (1829) B C 8
RB-84-SC 84” (2134) C 8
RB-96-SC 96” (2438) B - (2) C 12
RB-108-SC 108” (2743) C - (3) 12
14-3/8”
(356mm)
22-3/8”
(566mm)
27-1/4”
(692mm)
Total
Pans
9
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