Montague CRM-4 Service Manual

INSTRUCTION MANUAL
MONTAGUE
Gas Fired Heavy Duty
Chinese Ranges
Models:
CR and CRM Models
These instructions should be read thoroughly before attempting installation.
Set up and installation should be performed by qualified installation personnel.
Keep area around appliances free and clear from combustibles.
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
THE MONTAGUE COMPANY
1830 Stearman Avenue P.O. BOX 4954
HAYWARD,CA 94540-4954
TEL: 510/785-8822 FAX: 510/785-3342
CONTENTS
INSTALLATION ………. 3 MAINTENANCE ………..10
OPERATION …………...9 SERVICE …………….... 11
RENEWAL PARTS…….13
IMPORTANT
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the operating and maintenance instructions thor­oughly before installing or servic-
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
ing this equipment.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION MAY BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
SHIPPING DAMAGE CLAIM PROCEDURE
For your protection, please note that equipment in this shipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this shipment.
If shipment arrives damaged:
1. VISIBLE LOSS OR DAMAGE—Be certain this is noted on freight bill or express receipt, and signed by person making delivery.
2. FILE CLAIM FOR DAMAGES IMMEDIATELY—Regardless of the extent of damage.
3. CONCEALED LOSS OR DAMAGE—If damage is unnoticed until merchandise is un- packed, notify transportation company or carrier immediately, and file ―concealed dam­age‖ claim with them. This should be done within fifteen (15) days of date that delivery was made to you. Be sure to retain container for inspection.
We cannot assume responsibility for damage incurred in transit. We will, however, be glad to furnish you with necessary documents to support your claim.
2
INSTALLATION
The range is manufactured for use with the type of gas indicated on the name plate.
The MONTAGUE Heavy Duty Chinese Range is produced with the best possible materials and workmanship. PROPER INSTALLATION IS ESSENTIAL FOR SAFE AND EFFICIENT TROUBLE-FREE OPERATION.
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF
QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR
SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO
THE OVEN/INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, corporation, or company which either in person or through a representative are engaged in, and are responsible for:
A. The installation or replacement of gas piping or the connection, installation, repair or
servicing of equipment, who is experienced in such work, familiar with all precautions required, and has complied with all requirements of state or local authorities having jurisdiction. Reference: National Fuel Gas Code Z223.1, 1984, Section 1.4.
B. The installation of electrical wiring from the electric meter, main control box, or service outlet
to the electric appliance. Qualified installation personnel must be experienced in such work be familiar with all precautions required and have complied with all requirements of state and local authorities having jurisdiction. Reference: National Electric Code, N.F.P.A. No. 70 – 1984.
READ CAREFULLY AND FOLLOW THESE INSTRUCTIONS
THE RANGE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE, ANSI Z223.1-1984, INCLUDING:
1. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psig. (3.45 kPa).
PROVISIONS MUST BE MADE FOR ADEQUATE AIR SUPPLY TO THE UNIT.
3
INSTALLATION
INSTALLATION
PROVISIONS MUST BE MADE FOR ADEQUATE AIR SUPPLY TO THE UNIT.
VENTILATING HOOD
The range must be installed under a properly designed ventilating hood. The hood should extend at least 6‖ beyond all sides of the unit. The hood should be connected to an adequate mechanical exhaust system.
Information on the construction and installation of ventilation hoods may be obtained from the ―Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment‖, NFPA No. 96-1980, available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
It is also necessary that the sufficient room air ingress be allowed to compensate for the amount of air removed by the ventilation system. Otherwise, a subnormal atmospheric pressure will occur which may interfere with burner performance or may extinguish the pilot flame. In case of unsatisfactory oven performance, re-check performance with the exhaust fan turned ―OFF‖.
CLEARANCES
FOR USE IN NONCOMBUSTIBLE LOCATIONS ONLY.
MINIMUM CLEARANCE FROM NONCOMBUSTIBLE CONSTRUCTION IS 0” FROM SIDE
AND 0” FROM BACK.
Adequate clearance must be provided in the aisle in front of the range for safe removal of drip trays (if provided), and for serviceability. Adequate clearance for air openings into the combustion chamber must be provided.
CAUTION! DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR TO THE RANGE. KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.
4
INSTALLATION
ASSEMBLY
Uncrate range as near to final location as possible. Remove all shipping wire from burners and all packing materials and accessories.
Then assemble as follows:
MODEL CR SERIES:
Screw the adjustable feet of the legs in all the way. Then tightly screw the complete leg assembly into each hole in the bottom of the range body.
MODEL CRM SERIES:
Insert leg assembly into each hole in the bottom of the range body. Tighten all thumb screws to secure legs to the body.
STANDARD SHELF OR PIPE SHELF:
1. Remove bolts from top splash at rear and sides of range.
2. Lift shelf above the range and position shelf flange over splash.
3. Align holes and bolt shelf into position using bolts removed in step 1.
TWO SECTION RANGE
1. Place the first section in the exact position it will occupy in the kitchen.
2. Place the second section next to the first section. Alight sections by turning foot on adjustable leg.
3. Connect the short manifold to each range section manifold. Tighten both manifold unions gas tight. Use back up wrench to prevent manifolds from rotating. FAILURE TO DO THIS MAY
RESULT IN DAMAGE TO PILOTS AND GAS VALVES.
4. If one 2‖ waste drain is provided for the two range sections, the rear water trough must be welded together.
5
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