Montague CM24 Installation Manual

INSTRUCTION MANUAL
MONTAGUE
Gas Fired Cheesemelter
Models:
CM (24, 36, 48, 60 & 72)
These instructions should be read thoroughly before attempting installation.
Set up and installation should be performed by qualified installation personnel.
Keep area around appliances free and clear from combustibles.
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
THE MONTAGUE COMPANY
1830 Stearman Avenue P.O. BOX 4954
HAYWARD,CA 94540-4954
TEL: 510/785-8822 FAX: 510/785-3342
CONTENTS
INSTALLATION ………. 3 MAINTENANCE ………….. 9
OPERATION ……………8 SERVICE ………………… 10
RENEWAL PARTS ……….11
IMPORTANT
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the operating and maintenance instructions thor­oughly before installing or servic-
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
ing this equipment.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION MAY BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
SHIPPING DAMAGE CLAIM PROCEDURE
For your protection, please note that equipment in this shipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this shipment.
If shipment arrives damaged:
1. VISIBLE LOSS OR DAMAGE—Be certain this is noted on freight bill or express receipt, and signed by person making delivery.
2. FILE CLAIM FOR DAMAGES IMMEDIATELY—Regardless of the extent of damage.
3. CONCEALED LOSS OR DAMAGE—If damage is unnoticed until merchandise is un- packed, notify transportation company or carrier immediately, and file ―concealed dam­age‖ claim with them. This should be done within fifteen (15) days of date that delivery was made to you. Be sure to retain container for inspection.
We cannot assume responsibility for damage incurred in transit. We will, however, be glad to furnish you with necessary documents to support your claim.
2
INSTALLATION
The MONTAGUE cheesemelters are produced with the best possible materials and work­manship. PROPER INSTALLATION IS ESSENTIAL FOR SAFE AND EFFICIENT TROUBLE­FREE OPERATION. The gas fired cheesemelter is manufactured for use with the type of gas indicated on the nameplate.
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF
QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR
SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE
BROILER/INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, corporation, or company which either in person or through a representative are engaged in, and are responsible for:
A. The installation or replacement of gas piping or the connection, installation, repair or servicing of
equipment, who is experienced in such work, familiar with all precautions required, and has complied with all requirements of state or local authorities having jurisdiction. Reference: National Fuel Gas Code Z223.1, Latest Addenda.
B. The installation of electrical wiring from the electric meter, main control box, or service outlet to
the electric appliance. Qualified installation personnel must be experienced in such work, be fa­miliar with all precautions required and have complied with all requirements of state or local au­thorities having jurisdiction. Reference: National Electric Code, N.F.P.A. No. 70, Latest Addenda.
READ CAREFULLY AND FOLLOW THESE INSTRUCTIONS
THE CHEESEMELETER (S) MUST BE INSTALLED IN ACCORDANCE WITH THE LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE, ANSI Z223.1, LATEST ADDENDA, INCLUDING:
1. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psig. (3.45 kPa).
3
INSTALLATION
PROVISIONS MUST BE MADE FOR ADEQUATE AIR SUPPLY TO THE UNIT.
VENTILATING HOOD
The cheesemelter(s) must be installed under a properly designed ventilating hood. The hood should extend at least 6‖ beyond all sides of the unit. The hood should be connected to an adequate mechanical exhaust system.
Information on the construction and installation of ventilation hoods may be obtained from the ―Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment‖, NFPA—Latest Addenda, available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
It is also necessary that the sufficient room air ingress be allowed to compensate for the amount of air removed by the ventilation system. Otherwise, a subnormal atmospheric pressure will occur which may interfere with burner performance or may extinguish the pilot flame. In case of unsatisfactory oven performance, re-check performance with the exhaust fan turned ―OFF‖.
CLEARANCES
FOR USE ONLY IN NONCOMBUSTIBLE LOCATIONS
MINIMUM CLEARANCE FROM COMBUSTIBLE MATERIAL AND NONCOMBUSTIBLE
FOR INSTALLATION ON NONCOMBUSTIBLE COUNTER ADJACENT TO NONCOMBUS-
COUNTER INSTALLATION
MATERIAL:
TIBLE WALLS.
WALL MOUNTED
MOUNTED ON NONCOMBUSTIBLE WALL WITH 18‖ CLEARANCE FROM SIDE AND
BOTTOM TO COMBUSTIBLE MATERIAL.
RANGE MOUNTED
REFER TO THE RATING PLATE MOUNTED ON THE RANGE FOR THE PROPER
CLEARANCE.
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