Monogram ZIF301NPNII Installation Manual

INSTALLATION
INSTRUCTIONS
18”, 24” and 30” Built-In Column Freezers
24” and 30” Built-In Column Refrigerators
ENGLISH/FRANÇAIS/ESPAÑOL.
MONOGRAM.COM
Safety Information
Read these instructions completely and carefully.
IMPORTANT – Save these instructions for
• local inspector’s use. Observe all governing codes and ordinances.
Note to Installer – Be sure to leave these
• instructions with the Consumer.
Note to Consumer – Keep these instructions with your Owner’s Manual for future reference.
If you received a damaged unit, you should immediately contact your dealer or builder.
Skill Level – Installation of this unit requires basic
mechanical, carpentry and plumbing skills. Proper installation is the responsibility of the installer. Product failure due to improper installation is not covered under the Monogram Warranty. See the Owner’s Manual for warranty information.
WARNING
Plug into a grounded 3-prong outlet. Do not remove the ground prong. Do not use an adapter. Immediately discontinue use of a damaged supply cord.
If the supply cord is damaged it must be replaced by a qualified service professional with an authorized service part from the manufacturer.
WARNING
These appliances are top heavy, especially with any doors open, and must be secured to prevent tipping forward which could result in death or serious injury. Read and follow the entire installation instructions for securing the appliance with the anti-tip system.
WARNING
Keep flammable materials and vapors away from appliance. Failure to do so can result in fire, explosion, or death.
WARNING
have access to small parts during the installation of this product.
Electrical Shock Hazard.
Do not use an extension cord with this appliance. Failure to follow these instructions can result in death,
fire, or electrical shock. Follow the instructions in the section Grounding the unit. This appliance must be installed with a means in the fixed
house wiring or circuit breaker for disconnecting the appli­ance from the electrical supply after installation.
Tip Over Hazard.
Fire or Explosion Hazard.
To reduce the risk associated with choking, do not allow children under 3 years of age to
CAUTION
This unit is very heavy. To reduce the risk of person injury during maneuvering and installing this appliance, 3 people are required for proper installation.
CAUTION
doors and cabinet are necessarily small. Be careful closing doors when children are in the area.
For Monogram local service in your area, call 800.444.1845 or visit monogram.com. For Monogram service in Canada, call 888.880.3030 For Monogram Parts and Accessories, call 800.444.1845 or visit monogram.com. For Monogram Parts and Accessories in Canada, call 888.880.3030 or visit monogram.ca.
Lifting Hazard
Keep fingers out of the “pinch point” areas; clearances between the doors and between the
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31-1000190 Rev. 0
Contents
Safety 2 Design Guide
Dimensions and Clearances 4 Accessories/Kits 5
Reversing the Door Swing 6
Step 1. Remove Door 7 Step 2. Remove Upper Enclosure 7 Step 3. Move Control Assembly 8 Step 4. Move Light Switch Housing 8 Step 5. Reinstall Hinge Brackets 9 Step 6. Remove Hinges from Door 9 Step 7. Panel Brackets and Hinges 10 Step 8. Reinstall the Door 10
Instructions for Dual Integrated Installation 11
The Installation Space 12 Tools, Hardware, Materials 13 Grounding the Unit 14 Flooring 14 Step 1. Remove Packaging 14 Step 2. Install Water Line 15 Step 3. Preparing Unit for Installation 15 Step 4. Install Anti-tip Bracket 16 Step 5. Joining Dual Installed Units 17 Step 6. Connecting Water Supply 18 Step 7. Inserting/Securing into Cabinet Surround 18 Step 8. Level Unit 19 Step 9. Final External Unit Preparation 20 Step 10. Internal Unit Preparation 21 Step 11. Start Icemaker 21 Step 12. Install AutoFill Pitcher Assembly 22
Instructions for Single Integrated Installation 37
The Installation Space 38 Tools, Hardware, Materials 39 Grounding the Unit 39 Flooring 39 Step 1. Remove Packaging 40 Step 2. Install Water Line 40 Step 3. Preparing Unit for Installation 41 Step 4. Install Anti-tip Bracket 41 Step 5. Connecting Water Supply 41 Step 6. Inserting/Securing into Cabinet Surround 42 Step 7. Level Unit 43 Step 8. Final External Unit Preparation 43 Step 9. Internal Unit Preparation 44 Step 10. Start Icemaker 44 Step 11. Install AutoFill Pitcher Assembly 45
Stainless Steel Door Panel Installation 46
Step 1. Install Stainless Panel 47 Step 2. Adjust Stainless Panel 48 Step 3. Install Hinge Covers 48 Step 4. Install Door Trims 49
Custom Overlay Door Panel Installation 50
Custom Handle Design Guide 51 3/4” Custom Decorative Panel Dimensions 51 Step 1. Overlay Panel Prep 52 Step 2. Install Overlay Panel 53 Step 3. Adjust Overlay Panel 53 Step 4. Install Hinge Covers 54 Step 5. Install Door Trims 54
Instructions for Dual Retro-Fit Installation 23
The Installation Space 24 Tools, Hardware, Materials 25 Grounding the Unit 25 Flooring 25 Step 1. Remove Packaging 26 Step 2. Install Water Line 26 Step 3. Preparing Unit for Installation 27 Step 4. Install Anti-tip Bracket 28 Step 5. Joining Dual Installed Units 29 Step 6. Connecting Water Supply 31 Step 7. Inserting/Securing into Cabinet Surround 32 Step 8. Level Unit 33 Step 9. Final External Unit Preparation 33 Step 10. Internal Unit Preparation 35 Step 11. Start Icemaker 35 Step 12. Install AutoFill Pitcher Assembly 36
31-1000190 Rev. 0
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Design Guide
DIMENSIONS AND CLEARANCES
Dimensions in parentheses are in centimeters.
Overall Dimensions
A
C
D
83-3/8"
(211.77)
TOP VIEWS
(38.1)
15"
Minimum
to a Wall
(41.9)
(16-1/2"
on 30” models)
F
4"
(10.16)
FRONT VIEW SIDE VIEW
83-1/4"
(211.46)
B
4"
(10.16)
Minimum to a Wall
E
DOOR OPEN 90Û DOOR OPEN 115Û
Dimensions 18” Models 24” Models 30” Models A Overall Width - Front 17-1/2” (44.5 cm) 23-1/2” (59.7 cm) 29-1/2” (74.9 cm) B Overall Width - Rear 17-1/4” (43.8 cm) 23-1/4” (59.1 cm) 29-1/4” (74.3 cm) C Overall Depth 24-3/4” (62.9 cm) 24-3/4” (62.9 cm) 24-3/4” (62.9 cm) D Case Depth 22-1/16” (56 cm) 22-1/16” (56 cm) 22-1/16” (56 cm) E Door Clearance at 90° 21-1/4” (53.9 cm) 27-1/4” (62.9 cm) 33-1/4” (84.5 cm) F Door Clearance at 115° 19-1/16” (48.4 cm) 24-1/2” (62.2 cm) 29-15/16” (76.0 cm)
Cutout Width 17-13/16” (45.3 cm) 23-13/16” (60.5 cm) 29-13/16” (75.7 cm) Cutout Height 84” (213.4 cm) 84” (213.4 cm) 84” (213.4 cm) Cutout Depth 25” (63.5 cm) 25” (63.5 cm) 25” (63.5 cm) Weight 370 lbs
(167.8 kg)
460 lbs (208.7 kg)
(Refrigerator)
430 lbs. (195.0 kg)
(Freezer)
495 lbs (224.5 kg)
(Refrigerator)
475 lbs. (215.5 kg)
(Freezer)
B
Shipping height.
The product can be adjusted to fit into a cutout that is 84” (213.36 cm). Use leveling legs and wheels for a maximum 1” (2.54 cm) height adjustment.
Product Clearances
These units are equipped with a 2-position door stop. The factory set 115° door swing can be adjusted to 90° if clearance to adjacent cabinets or walls is restricted.
For a 90° door swing, allow 4” (10.2 cm) minimum clearance to a wall.
When installed in a corner, allow 15” (38.1 cm) for a full 115° door swing on 18” and 24” models. Allow 16 1/2” (41.9 cm) on 30” models.
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31-1000190 Rev. 0
Design Guide
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situations. Three installation situations will be explained along with door reversal instructions and two options for door panel installation.
Reversing the Door Swing (all installation types)
Making a refrigerator LH swing and freezer RH swing. MUST be done BEFORE the unit is removed from the ship­ping skid.
Instructions for Dual Integrated Installation
New construction installation with 25” deep openings
Instructions for Dual Retro Installation
Existing construction installation (existing cutouts) with 24” deep openings that are 41-1/2” or 47-1/2” wide
Instructions for Single Integrated Installation
New construction installation with 25” deep opening
Instructions for Stainless Steel Door Panel Installation (all installation types)
Installing Stainless Steel Door Panel Kits
Instructions for Custom Overlay Door Panel Installation (all installation types)
Installing Custom Decorative Panels
ACCESSORIES/KITS
Ŷ ZKUN+HDWHU8QL¿FDWLRQ.LW Ŷ WX08X10006 8 Ft. Water Line Ŷ ZKR42N 42” Trim Retro Kit Ŷ ZKR48N 48” Trim Retro Kit Ŷ 6WDLQOHVV6WHHO'RRU3DQHO.LWV
ZK1SN189NLH LH 18” Stainless Steel Door Panel ZK1SN184NRH RH 18” Stainless Steel Door Panel ZK1SN244NLH LH 24” Stainless Steel Door Panel ZK1SN249NRH RH 24” Stainless Steel Door Panel ZK1SN304NLH LH 30” Stainless Steel Door Panel ZK1SN309NRH RH 30” Stainless Steel Door Panel ZKSP1H1CN Minimalist Handle for Stainless
ZKSP1H1CN Statement Handle for Stainless
Steel Panels Only
Steel Panels Only
31-1000190 Rev. 0
5
Reversing the Door Swing
This step can be done for all installation types.
6
31-1000190 Rev. 0
Installation Instructions - Reversing the Door Swing
WARNING
door swing. Failure to follow these instructions, leaving off parts, or overtightening screws, can lead to the door falling off and result in injury and property damage.
Ŷ If installation will require the door swing to be
reversed, follow these directions to reverse the door swing BEFORE the unit is removed from the shipping skid.
Ŷ Instructions for reversing a RH swing refrigerator are
shown in the following steps.
WARNING
This appliance is top heavy, especially with the door open, and must be secured to prevent tipping forward which could result in death or serious injury.
Follow all steps when reversing the
Tip Over Hazard.
STEP 1 REMOVE DOOR
Ŷ Open the door to the open position.
Ŷ Have a second person support the open door.
Ŷ Remove 2 T30 Torx screws securing the bottom
hinge to the case.
Screws
STEP 1 REMOVE DOOR (Cont.)
Ŷ Remove the 2 T30 Torx screws securing the top
hinge to the case.
Ŷ Place the door on a protected work surface (to
prevent scratches), liner side down.
NOTICE: Door hinges will remain in the open position during the door reversal procedure.
WARNING
Door Hinge Pinch
Point Hazard
Door hinges are under tension and should be left in the open position throughout the reversal process. Closing the hinge can lead to a finger pinch point hazard.
STEP 2 REMOVE UPPER ENCLOSURE
Ŷ Open the front cover
of the enclosure to 90°. Locate filter and filter removal tool. Filter should be as shown.
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counterclockwise
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needed).
Ŷ3XOO¿OWHUWRZDUG\RXWR
remove. NOTE: Water
V\VWHPZLOOQRWIXQFWLRQZLWKRXW¿OWHULQSODFH
Ŷ Remove 6 screws securing front enclosure to top
case.
1/4” Hex Screws
Compartment Door
Filter
Mounting Hook
Filter Removal Tool
31-1000190 Rev. 0
Ŷ Turn off the master switch. Wires hidden for clarity.
Master Switch
Screws
7
Installation Instructions - Reversing the Door Swing
STEP 2 REMOVE UPPER ENCLOSURE (Cont.)
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as shown.
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óWXUQFORFNZLVHXVH¿OWHUUHPRYDO
tool if needed).
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mounting hook.
Ŷ Close the compartment door.
STEP 3
Ŷ Remove the Phillips head screw from the middle of
the housing on the hinge side.
MOVE CONTROL ASSEMBLY
Screw
STEP 3
MOVE CONTROL ASSEMBLY
(Cont.)
5-pin wire connector
Wires must be rerouted from one side to the other for 18” models.
Ŷ Snap glass assembly back onto the control housing
assembly, ensuring plastic pins snap into holes on the side of the housing.
Plastic Pins (Both sides)
Ŷ Insert a flat head screwdriver or putty knife between
the glass front and plastic side and free the control assembly by prying the plastic pins clear of the side bracket holes.
Ŷ Lay the glass assembly on top of the control housing. Ŷ Remove 4 screws, 2 on each end, to remove the
housing assembly using a T-20 Torx bit.
Ŷ Move the housing assembly to the opposite side and
install using the 4 screws, 2 on each side.
NOTE: Make sure wires do not get pinched. On 18”
models, the red/white/black 5-pin wire connector will need to be removed from the control board and routed through the opposite corner bracket and reconnected to the control board to prevent pinching the wiring.
STEP 4 MOVE LIGHT SWITCH HOUSING
Ŷ Remove front access cover from unit by removing
two 1/4” hex head screws.
Access Cover
Ŷ Remove screw with 1/4” hex bit driver at the bottom
middle of light switch housing.
Light Switch Housing
Light Switch
1/4” Hex Head Screws
8
31-1000190 Rev. 0
Installation Instructions - Reversing the Door Swing
STEP 4 MOVE LIGHT SWITCH HOUSING (Cont.)
Ŷ Slide housing forward and down to remove from case
and grommets on case bottom.
Ŷ Keeping it connected to the unit, lay housing aside.
Grommets
Ŷ Remove 2 grommets with Phillips driver. Ŷ Move grommets to the set of 2 holes on opposite
side.
Ŷ Align housing key holes over grommets and then
slide back until engaged. Ensure wires do not get pinched.
Housing Key Holes
STEP 5 REINSTALL HINGE BRACKETS
Ŷ Move top hinge bracket to bottom and bottom bracket
to top.
Ŷ Ensure the 2 rectangular slots of bracket are on
outside, hinge side of case.
Rectangular Slots
Ŷ Install both brackets with 3 T-30 Torx screws 45 in/lb
(5.1 Nm).
Screws for Hinge Brackets
Ŷ Start 2 screws in each bracket for hinge mounting but
do not tighten all the way.
STEP 6 REMOVE HINGES FROM DOOR
Ŷ Install T20 Torx screw into bottom hole to hold in
place.
Ŷ Turn on master switch and install front access cover
by replacing two 1/4” hex head screws.
31-1000190 Rev. 0
WARNING
Door Hinge Pinch
Point Hazard
Door hinges are under tension and should be left in the open position throughout the reversal process. Closing the hinge can lead to a finger pinch point hazard.
Ŷ Remove 3 screws securing each hinge from the top
and bottom of the door and one screw securing the support bracket to the door (T-30 Torx)
Support Bracket
9
Shims
Hinge
Installation Instructions - Reversing the Door Swing
STEP 6 REMOVE HINGES FROM DOOR (Cont.)
Ŷ Move the hinge assembly to
the opposite end of the door
- top hinge to the bottom and bottom hinge to the top. Hinge, L-bracket already attached to hinge, and support bracket will all move together.
Ŷ 2 shims between the hinge
bracket and door will be moved to the other side - save for installing the hinge.
STEP 7 PANEL BRACKETS AND HINGES
Ŷ Remove panel brackets on each end of the door by
removing the T30 Torx screws.
STEP 8 REINSTALL THE DOOR
WARNING
the door swing. Failure to follow these instructions, leaving off parts, or overtightening screws, can lead to the door falling off and result in injury and property damage.
Ŷ Ensure 2 hinge screws are started but not tightened
in hinge brackets on case.
Ŷ With 2nd person, hold door with hinges near correct
position.
Ŷ Install top hinges with key hole over screws and slide
bracket.
Ŷ Repeat on bottom. NOTE: Ensure 2 tabs on hinges are inserted into
the rectangular slots on outside of hinge brackets BEFORE tightening screws.
Follow all steps when reversing
Key hole slot over screws
Ŷ Slide same bracket on each end to other side of door
and re-install brackets to door.
Ŷ Install hinges to door ensuring that 2 shims are
between hinge L-bracket and door. Install with 3 T-30 Torx screws 45 in/lb (5.1 Nm)
Shims
Hinge
Support Bracket
NOTE: Ensure L-bracket remains attached to hinge
and is on the outer side of the door. Hinge is on the inner door side.
REMINDER: Hinges have to move from top to bottom
and bottom to top.
Ŷ Install support bracket screw through both support
bracket and panel bracket.
Tabs in rectangular slots
Ŷ Tighten bottom screws 45 in/lb (5.1 Nm). Ŷ Tighten top screws 45 in/lb (5.1 Nm). Ŷ Carefully ensure door closes correctly and gasket
aligns with case.
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31-1000190 Rev. 0
Instructions for Dual Integrated Installation
New construction installation with 25” deep openings
31-1000190 Rev. 0
11
Design Guide - Dual Integrated Installation
DUAL INTEGRATED INSTALLATION SPACE
Dimensions in parentheses are in centimeters.
18” Integrated Freezer 24” Integrated Refrigerator
41 1/2" (105.4)
3 1/2"
(8.9)
Finished
Return
25" (63.5)
24” Integrated Freezer 24” Integrated Refrigerator
47 1/2"
(120.7)
3 1/2"
(8.9)
Finished
Return
25" (63.5)
84"
(213.4)
27 1/4"
(69.2)
4"
(10.2)
22 1/8" (56.2)
7 1/2”
(19.1)
2"
4 1/8"
(10.5)
3 1/2"
(8.9)
(15.24)
6"
(5.1)
5"
(12.7)
6"
(15.24)
2 1/2"
(6.4)
4"
E
W
(10.2)
2 1/2"
(6.4)
FRONT VIEW
ELEC W
18” Integrated Freezer 30” Integrated Refrigerator
47 1/2"
(120.7)
(213.4)
4 1/8"
(10.5)
84"
(15.24)
6"
3 1/2"
(8.9)
22 1/8" (56.2)
7 1/2"
(19.1)
E
28" (71.1)
W
2"
(5.1)
2 1/2"
4"
(10.2)
(6.4)
6 1/4"
(10.2)
ELEC W
5"
(12.7)
FRONT VIEW
6"
(15.24)
2 1/2"
(6.4)
30” Integrated Freezer 30” Integrated Refrigerator
3 1/2"
(8.9)
Finished
Return
SIDE VIEW
25" (63.5)
SIDE VIEW
Back
84"
Back
(213.4)
4 3/8"
(11.1)
9 1/2"
(24.1)
ELEC W
33 1/4" (84.5)
28 1/8" (71.4)
4
2 1/2"
5"
(12.7)
6"
ELEC W
(15.24)
(6.4)
FRONT VIEW
24” Integrated Freezer 30” Integrated Refrigerator
53 1/2" (134.6)
84"
84"
(213.4)
4 3/8"
(11.1)
9 1/2"
(24.1)
ELEC W
34" (86.4)
28 1/8" (71.4)
4"
(10.2)
5"
(12.7)
6"
(15.24)
2 1/2"
(6.4)
FRONT VIEW
6 1/4"
(15.9)
ELEC W
(12.7)
5"
(10.2)
5"
(12.7)
4"
6"
(15.24)
2 1/2"
(6.4)
3 1/2"
Finished
Return
(8.9)
SIDE VIEW
25
25" (63.5)
Back
Back
6"
(15.24)
2 1/2"
(6.4)
SIDE VIEW
84"
84"
(213.4)
4 3/8"
(11.1)
9 1/2"
(24.1)
ELEC W
40" (101.6)
34 1/8" (86.67)
4"
(10.2)
2 1/2"
5"
(12.7)
59 1/2" (151.3)
6"
ELEC W
(15.24)
(6.4)
FRONT VIEW
6 1/4"
(15.9)
5"
(12.7)
6"
(15.24)
2 1/2"
(6.4)
3 1/2"
(8.9)
Finished
Return
25
25" (63.5)
SIDE VIEW
Back
12
31-1000190 Rev. 0
Design Guide - Dual Integrated Installation
DUAL INTEGRATED INSTALLATION SPACE
Water And Electrical Locations
Electrical and water supply must be located as shown.
The Cutout Depth Must Be 25”
Cutout is based on installation of 2 products with a left­and-right hand door swing.
Heater Unification Kit ZKUN required.
Product Clearances
These units are equipped with a 2-position door stop. The factory set 115° door swing can be adjusted to 90° if clearance to adjacent cabinets or walls is restricted.
For a 90° door swing, allow 4” (10.2 cm) minimum clearance to a wall.
When installed in a corner, allow 15” (38.1 cm) for a full 115° door swing on 18” and 24” models. Allow 16.5” (41.9 cm) on 30” models.
Additional Specifications
• A separate 115 volt 60Hz., 15 or 20 amp power supply is recommended for each product. An individual properly grounded branch circuit or circuit breaker is recommended. Install a properly grounded 3-prong electrical receptacle recessed into the back wall. Electrical must be located on rear wall as shown.
• Water line must be located on the back wall as shown. The water line should be 1/4” O.D. copper tubing or QuickConnect water line and water connection location, long enough to extend to the front of the unit (8’ [2.4m]). Installation of an easily accessible shut-off valve in the water line is required.
• A minimum of 3-1/2” finished return matching cabinet exterior is recommended on interior on all sides and top at front of opening.
kit (WX08X10006) between the cold
REFRIGERATOR/FREEZER LOCATION
Ŷ Do not install the refrigerator/freezer where the tem-
perature will go below 55°F (13°C). It will not run often enough to maintain proper temperatures.
Ŷ Do not install the refrigerator/freezer where
temperatures will go above 100°F (37°C). It will not perform properly.
Ŷ Do not install the refrigerator/freezer in a location
exposed to water (rain, etc.) or direct sunlight.
Ŷ Install it on a floor strong enough to support it fully
loaded.
HARDWARE SUPPLIED (per unit)
• Water Filter Bypass Plug (if equipped)
• Air filter (if equipped)
• Anti-Tip bracket
• 3 Lag screws
• 3 Tapcon screws
• 3 Toggles with bolts
• 1 Hair Pin Cotter
• 1 Retaining pin
• Panel installation templates
• 2 Door trims
• 2 Door panel brackets
• Set screws
• #6 Phillips head wood screws
• Door Bracket Cover Top
• T30 screws
• 1 Hinge limiter pin
• Center door panel bracket
• Hi-Lo screw and square washer
• Access Cover
• Painted access cover screws
TOOLS AND MATERIALS REQUIRED
• Metal shears
• #1, #2 Phillips screwdriver
• Flathead screwdriver
• Putty knife
• Measuring tape
• Drill and 1/16”, 5/64”, 3/16”, 1/2” bits
• 5/32” concrete bit (if installing anti-tip into concrete)
• 1/4”, 3/8”, 7/16” driver/socket
• 7/16” open wrench
• T20, T30 driver/bit
• 1/8”, 1/4” hex driver (allen wrench)
• Level
• Water shut-off valves (optional but recommended)
• 8’ waterline (one per unit requiring water hookup)
• Masking tape
• Rubbing alcohol
• Adjustable wrench
• Center punch
• Heater Unification Kit (ZKUN)
• Stainless Steel Door Kits (if applicable)
• Custom panels for doors (if applicable)
• Handle Kits (if applicable)
• Small Ratchet
31-1000190 Rev. 0
13
Installation Instructions - Dual Integrated Installation
GROUNDING THE UNIT
WARNING
Hazard. Failure to follow these instructions can
result in death, fire, or electrical shock.
The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong (grounding) wall receptacle to minimize the possibility of electric shock hazard from this appliance.
Have the wall outlet and circuit checked by a qualified electrician to make sure the outlet is properly grounded.
Where a standard 2-prong wall outlet is encountered, it is your personal responsibility and obligation to have it replaced with a properly grounded 3-prong wall outlet.
DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.
DO NOT USE AN ADAPTER PLUG TO CONNECT THE REFRIGERATOR TO A 2-PRONG OUTLET.
DO NOT USE AN EXTENSION CORD WITH THIS APPLIANCE.
Electrical Shock
FLOORING
For proper installation, this product must be placed on a level surface of hard material that is at the same height as the rest of the flooring. This surface should be strong enough to support a fully loaded refrigerator or freezer, or approximately 1,200 lbs. per unit.
NOTE: Protect the finish of the flooring. NOTE: Not recommended for installation on carpeted
flooring.
STEP 1 REMOVE PACKAGING
WARNING
appliance is top heavy. Use extreme caution with moving to prevent tipping over which could result in death or serious injury.
Ŷ Remove outer carton and external packing from units. Ŷ Inspect for damage. Ŷ If installation will require the door swing to be
reversed, follow the instructions in Reversing the Door Swing section to reverse the door swing BEFORE the unit is removed from the shipping skid.
Ŷ Ensure the flooring that the units are set is clean/
free of debris that could be collected on to, or pinched in front of the wheels and damaging the floor. Additionally, it is recommended that the floor be protected with a plastic covering through out the installation process.
Ŷ Remove hardware kit from top drawer. Ŷ If installation requires a 90° door opening, the hinge
limiter pin must be installed in the
top hinge BEFORE the unit is
removed from the shipping skid. Pin is located in the hardware kit.
- Open the door approximately 45°, but no wider than 90°, to expose the hole in the back hinge bracket and install the limiting pin. Pin must be fully seated in the bracket or the door will not close properly.
Ŷ Remove front access cover from unit by removing
two 1/4” hex head screws. (Some models have access cover in a box on the left side of the cabinet.) Place the cover and screws to the side for future installation.
3/8” Drive Screws
Tip Over Hazard. This
To p Hinge
Shipping Bracket
7/16” Drive Screws
Ŷ Remove three 3/8” drive screws and two 7/16” drive
screws from each side of the unit to release it from the shipping skid. Tip the unit from the side enough to remove the shipping material from under the unit, but above the shipping skid (both sides)
Ŷ CAREFULLY roll the unit off the back side of the
shipping skid.
Ŷ Handle from side only with a hand truck.
14
31-1000190 Rev. 0
1/4” Hex Head Screws
Installation Instructions - Dual Integrated Installation
STEP 2 INSTALL WATER LINE
WARNING
only. A cold water supply is required for automatic icemaker operation. The water pressure must be between 40 and 120 psi (275-827 kilopascals).
WARNING
Attach tubing clamp using existing hole only. DO NOT drill into the refrigerator.
Shut off the main water supply.
Turn on the nearest faucet long enough to clear the line of water.
ŶInstall a shut-off valve between the water valve and
cold water pipe in a basement or cabinet. The shut­off valve should be located where it will be easily accessible.
ŶTurn on the main water supply and flush debris.
Run about a quart of water through the tubing into a bucket. Shut off water supply at the shut-off valve.
NOTE: Saddle type shut-off valves are included in many water supply kits. Before purchasing, make sure a saddle type valve complies with your local plumbing
codes.
NOTE: Commonwealth of Massachusetts Plumbing Codes 248CMR shall be adhered to. Saddle valves are illegal and use is not permitted in Massachusetts. Consult with your licensed plumber.
Connect to potable water supply
ELECTRIC SHOCK HAZARD
STEP 3 PREPARING UNIT FOR INSTALLATION
Ŷ Place the right hand unit in front of the installation
opening in a way that the unit is in front of the intended installed location.
Ŷ Unpack the heater Unification Kit (ZKUN) and make
sure all of the components on the list are included.
Ŷ Install adhesive heater on the outside of the unit to
the left side of the case. Install heater 4” below the case top. Heater should be centered front to back on the metal case. Ensure the heater connector cord is toward the top of the unit when installed.
Clips
Adhesive Heater
Ŷ Route 1/4” OD copper or SmartConnect
(WX08X10006) plastic tubing between house cold water line and the water connection location at the front of the unit.
SmartConnect™ Refrigerator Tubing Kits are
available. One 8’ (2.4m) water line (WX08X10006) is needed for each unit. The waterline(s) will be taped to the floor using masking tape after anti-tip bracket installation.
Ŷ Tubing should be long enough to extend to the front
of the unit. Allow enough tubing to accommodate bend leading into the water line connection. Unit must be tipped on its side to route waterline underneath and to the front of the appliance.
NOTE: The only GE Appliances approved plastic tubing is supplied in the SmartConnect™ Refrigerator Tubing kits. Do not use any other plastic water supply
line because the line is under pressure at all times. Other types of plastic may crack or rupture with age and cause water damage to your home.
31-1000190 Rev. 0
15
Installation Instructions - Dual Integrated Installation
STEP 3 PREPARING UNIT FOR INSTALLATION (Cont.)
WARNING
Hazard. To avoid the risk of electric shock, make
sure the power cord is not plugged into the wall outlet.
Ŷ Install the transformer into the case top assembly:
1. Remove cover top by removing eight #8 hex screws and keep aside for assembling back the cover top.
2. Place the transformer into the case top provided in ZKUN kit and secure it with the existing (1/4”) hex screws to left front of case top.
3. Connect the 2 pin transformer connector to the heater connector and 3 pin connector to panel control, make sure locking tabs are engaged.
4. Verify the master switch is on.
5. Assemble the cover top with screws save from previous step.
6. Enclosure assembly upper is hidden for clarity.
#8 Hex Screws
2 Pin Connector to Heater Connector
Transformer
3 Pin Connector
Master Switch
STEP 4
INSTALL ANTI-TIP BRACKET
WARNING
These appliances are top heavy, especially with any doors open, and must be secured to prevent tipping forward which could result in death or serious injury. Read and follow the entire installation instructions for securing the appliance with the anti-tip system.
Ŷ Remove the anti-tip bracket from the hardware kit. Ŷ Anti-tip bracket should be mounted against the back
wall or up to 25-1/2” (64.7 cm) maximum from front of opening. Use floor mounting method if the bracket is not against a wall (bracket hardware is provided for mounting into wood, steel studs and concrete).
Electrical Shock
Cover Top
Tip Over Hazard.
STEP 4
INSTALL ANTI-TIP BRACKET
(Cont.)
LH Unit
18” 24” 30”
26-5/8”
67.6 CM 32-5/8”
67.6 CM 38-5/8”
67.6 CM
23-1/2’
59.6 CM 29-1/2”
59.7 CM 35-1/2”
59.7 CM
23-1/2”
59.7 CM 29-1/2”
59.7 CM 35-1/2”
59.7 CM
Ŷ Measure and mark from the RH side of the opening
per the table above depending on the size of the RH unit you are installing.
LH Unit
Ŷ Measure and mark again from the RH side of
the opening per the table and depending on your combination of LH and RH units.
For example, if installing an 18” LH unit and a 30” RH
unit, use 5-3/4” and 38-5/8”.
Ŷ Mount the anti-tip bracket centered about the marks
and flush to the floor as shown. Mark 3 holes for wall mounting or 4 holes for floor mounting.
WOOD MOUNTING: Predrill with 3/16” drill bit, 2”
deep, then install lag bolts with a 7/16” driver.
CONCRETE MOUNTING: Predrill with a 5/32”
concrete bit, 2” deep, then install tapcon screws with a 7/16” driver.
STEEL MOUNTING: Predrill with a
1/2” drill bit, insert toggle, then install bolts with a 7/16” driver.
The bracket must be screwed to
either the FLOOR or REAR WALL.
Ŷ Tape the waterline to the wall
and floor approximately 3” to the left of the anti-tip bracket. Apply tape about every 5” toward the front of the opening (tape will prevent the unit from rolling over the waterline during installation). Do not tape near the cabinet front in order to keep tape hidden under the unit.
3"
5"
3"
5"
RH UNIT
8-7/8”
22.5 CM 5-3/4”
22.5 CM 5-3/4”
22.5 CM
RH Unit
18”
24
30
16
31-1000190 Rev. 0
Installation Instructions - Dual Integrated Installation
STEP 5
BOTTOM BACK UNIFICATION
Ŷ Loosen the two bottom screws of rear access covers of
both units and remove the top screws.
Ŷ Hang the unification bracket to the bottom screws and
reassemble the screws at the top
Ŷ Tighten screws to tie units together.
BOTTOM FRONT UNIFICATION
Ŷ Install the bottom front unification bracket using a 3/8”
driver (4 screws).
JOINING DUAL INSTALLED UNITS
8QL¿FDWLRQ
Bracket
TOP UNIFICATION
Ŷ Loosen the front two screws on top of the unit and
remove the two middle screws.
Ŷ Assemble the bracket to the front screws and reinstall
the middle screws.
Ŷ Tighten screws to tie units together.
8QL¿FDWLRQ
Bracket
8QL¿FDWLRQ%UDFNHW
31-1000190 Rev. 0
17
Installation Instructions - Dual Integrated Installation
STEP 6
CONNECTING WATER SUPPLY
WARNING
only. A cold water supply is required for automatic icemaker operation. The water pressure must be between 40 and 120 psi (275-827 kilopascals).
WARNING
Attach tubing clamp using existing hole only. DO NOT drill into the refrigerator.
Ŷ Locate and bring the tubing to the front of the
cabinet.
Ŷ Turn the water on to flush debris from the line. Run
about a quart of water through the tubing into a bucket, then shut off the water.
Ŷ Remove strain relief screw to allow for enough slack
to make a proper water connection. (Screw must be
replaced in the next step.)
Strain Relief Screw
Connect to potable water supply
ELECTRIC SHOCK HAZARD
House
Water Supply
Refrigerator/
Freezer
Freezer
Water Supply
Water Supply
STEP 7 INSERTING/SECURING INTO CABINET SURROUND
WARNING
To reduce the risk of electrical shock, be careful during the remaining installation steps not to touch wiring or electrical components inside the compressor compartment while the appliance is plugged in and the front access cover is not in place.
Ŷ Plug both units into the outlet in the wall. Ŷ Find the installation string that is attached to the door
of the unit; this is to be used as you are pushing the unit back into the opening. The string is attached to the power cord; as you walk the unit back into the opening you should pull the string tight to make sure the power cord is routed underneath the unit.
Installation String
Ŷ Slowly walk both units into opening making sure not
to touch the cabinetry on the sides and top to prevent damage. Both door faces should be 7/8” behind the front face of surrounding cabinets on either a stainless or custom panel installation.
Electrical Shock Hazard.
Copper Tubing:
Ŷ Slip a 1/4” nut and ferrule (provided) over both ends
of the copper tubing. Insert the tube into the union fitting on the unit and tighten the nut to the union.
Ŷ Turn on the water to check for leaks.
SmartConnect™ Tubing: NOTE: The only GE Appliances-approved plastic
tubing is supplied in the SmartConnect™ Refrigerator Tubing kits. Do not use any other plastic water supply line because the line is under pressure at all times. Other types of plastic may crack or rupture with age and cause water damage to your home.
Ŷ Insert the molded end of the tubing into the
refrigerator or freezer connection. Tighten the compression nut until it is just hand-tight.
Ŷ Tighten one additional turn with a wrench.
Overtightening can cause leaks!
Ŷ Turn on the water to check for leaks.
WARNING
These appliances are top heavy, especially with any doors open, and must be secured to prevent tipping forward which could result in death or serious injury.
Ŷ Place power cord on its edge and pull under product
between rollers and away from the anti-tip bracket to ensure cord is not damaged during installation.
Ŷ As you walk the unit back into the opening, you
should pull the string tight to make sure the power cord is routed underneath the unit.
String
18
Tip Over Hazard.
Power Cord
31-1000190 Rev. 0
Installation Instructions - Dual Integrated Installation
STEP 7 INSERTING/SECURING INTO CABINET SURROUND (Cont.)
Ŷ Replace the waterline strain relief screw.
Strain Relief Screw
Ŷ Store the excess string, and water tubing under
the unit.
WARNING
Replace waterline strain relief in front rail location as shown.
Electrical Shock Hazard.
STEP 8 LEVEL UNIT
All models have 4-point leveling. The front is supported by leveling legs; the rear is supported by adjustable wheels. Both are accessible from the front of the unit.
Ŷ To level the back of the unit, turn the 7/16” hex nut
located above the front wheels. Turn clockwise to raise or counterclockwise to lower the unit.
Ŷ For front leveling, use a 7/16” open-end wrench. Ŷ Adjust height of unit to match installation cutout
opening 84”. The unit should be level and plumb with cabinetry.
Hex nut adjusts rear wheels
Open-end wrench adjusts front leveling legs
NOTICE: The rear leveling wheels and front leveling legs are limited to a maximum height adjustment of 1”. If the installation requires more than 84” height, the installer should elevate the unit on a sheet of plywood or runners. Cabinetry trim could also be added across the top of the opening to shorten the opening. If you attempt to raise the unit more than 1”, you will damage the front leveling legs and the rear leveling wheels.
31-1000190 Rev. 0
19
Installation Instructions - Dual Integrated Installation
STEP 9
FINAL EXTERNAL UNIT
PREPARATION
FOR FLUSH INSTALLATION: Make sure front surface
of the door is 7/8” behind front face of surrounding cabinets BEFORE securing brackets to the surrounding cabinetry.
Ŷ Open the doors to
the units. Locate
¿OWHUDQG¿OWHU
removal tool. Filter should be as shown.
Ŷ5RWDWH¿OWHUóWXUQ
counterclockwise
XVH¿OWHUUHPRYDO
tool if needed).
Ŷ3XOO¿OWHUWRZDUG\RXWR
remove. NOTE: Water system will not function
ZLWKRXW¿OWHULQSODFH
Ŷ Make sure lights are on inside the unit. If they are not
on, check to make sure the master switch is on by removing the front enclosure which is secured with six 1/4” Hex screws.
1/4” Hex Screws
Compartment Door
Filter
Mounting Hook
Filter Removal Tool
STEP 9 FINAL EXTERNAL UNIT PREPARATION (Cont.)
1/4” Hex Screws
Ŷ Locate blue arrow on
¿OWHU5RWDWH¿OWHUWR
align arrow as shown.
Ŷ,QVHUW¿OWHULQWRSRVLWLRQ
DQGURWDWHóWXUQ FORFNZLVHXVH¿OWHU
removal tool if needed).
Ŷ5HWXUQ¿OWHUUHPRYDOWRROWR
mounting hook.
Ŷ
Close the compartment door.
Ŷ Verify the two 1/4” hex head
screws are assembled to handle side of the products for both freezer and fresh food columns.
Ŷ Switch on the master switch if not on. (Master Switch
Wires hidden for clarity.
Master Switch
Ŷ Assemble the enclosure with removed screws. Ŷ Predrill 1/16” holes is both the sides of the surround
1/2” deep through holes in the enclosure.
Ŷ Secure unit by driving four 1/4” hex screws to both
sides to surrounding cabinetry. NOTE: This step does NOT replace the anti-tip safety hardware. Refer to Step 4 Installing Anti-Tip Bracket and Step 7 Inserting/Securing into Cabinet Surround for details on installing the anti-tip hardware. Repeat for the second unit.
1/4” Hex Screws
Ŷ Put the access cover back onto the unit and secure
with two 1/4” hex head screws.
Access Cover
1/4” Hex Screws
20
31-1000190 Rev. 0
Installation Instructions - Dual Integrated Installation
STEP 9
FINAL EXTERNAL UNIT
PREPARATION (Cont.)
Ŷ Install front mullion and access cover trims between
the 2 units. Open the doors and push the flexible “dart” area of the trims in place between units.
Ŷ Top dart of the mullion must align with bottom edge
of the case trim.
Upper Mullion Trim
“Dart”
STEP 11 START ICEMAKER
(freezer models)
CAUTION
injury, avoid contact with the moving parts of the ejector mechanism, or with the heating element that releases the cubes. Do not place fingers or hands on the automatic ice making mechanism while the appliance is plugged in.
A newly-installed freezer may take 12–24 hours to begin making ice.
The icemaker will produce seven cubes per cycle— approximately 15 cycles in a 24-hour period, depending on freezer compartment temperature, room temperature, number of door openings and other use conditions.
If the freezer is operated before the water connection is made to the icemaker, set the power switch to OFF. Top wire basket must be removed to access the icemaker power switch.
When the freezer has been connected to the water supply, set the power switch to ON.
To minimize the risk of personal
Ŷ Open both enclosure doors to 90°. Ŷ Snap the trim to hinge assemblies of both
enclosures.
Trim
STEP 10 INTERNAL UNIT PREPARATION
Ŷ Remove all tape, cardboard, and foam from each unit
(foam shipping supports may be located behind the left and right sides of each of the glass pan fronts on Refrigerator models).
Ŷ Remove boxed door bins from shelves. Ŷ Unbox and install door bins. Ŷ Install door bin mats.
Throw away the first full bucket of ice to allow the water line to clear.
Be sure nothing interferes with the sweep of the feeler arm.
(Appearance may vary)
Icemaker
Power Switch
When the bin fills to the level of the feeler arm, the icemaker will stop producing ice.
It is normal for several cubes to be joined together.
If ice is not used frequently, old ice cubes will become cloudy, taste stale and shrink.
NOTE: Icemaker works best between 40 and 120 PSI (275-827 kPa) home water pressure.
Feeler Arm
Power Switch
Icemaker
Feeler Arm
31-1000190 Rev. 0
21
Installation Instructions - Dual Integrated Installation
STEP 12 INSTALL AUTOFILL PITCHER ASSEMBLY (Some Refrigerator Models)
Ŷ Locate the AutoFill pitcher cover on the left side of the
refrigerator’s interior. Remove T20 Torx screw holding the cover in place towards the rear of the cover. Retain this screw for attachment of AutoFill assembly.
Cover
Ŷ Slide the cover forward to remove. This reveals an
electrical connector and a water tube.
Ŷ Remove the AutoFill assembly from the box. Connect
the 4 pin connector from the AutoFill assembly to the connector in the compartment wall.
Screw
Ŷ Conceal wires and tubing inside the wall compartment
and place the AutoFill wall assembly onto the forward end of the mount until flush with the interior wall of the refrigerator. Slide the assembly toward the back wall until mounting screw hole is visible.
Mount Compartment
AutoFill Assembly
Screw
Ŷ Secure AutoFill assembly with the T20 Torx screw
removed earlier.
Ŷ Ensure supply water is connected to the refrigerator
before proceeding further.
Ŷ Align the pitcher lid to the dispenser guide and slide
the pitcher toward the back of the refrigerator until it stops. There may be up to a 5 second response time before water starts to fill the pitcher.
Ŷ Ensure that the locking tab on the connector is fully
engaged.
Ŷ Connect the water line fitting from the AutoFill
assembly to the water tube located in the compartment. Ensure the water tube is firmly connected and will not easily become unattached. Water tube should be inserted to the tubing mark.
Ŷ Water will fill the pitcher until it reaches a specified
level and will then shut off. It is normal for the water level to be below the top of the pitcher.
NOTE: After installing the AutoFill pitcher, run 2 gallons of water (approximately 5 full pitchers) through the AutoFill dispenser to remove air from the system. A newly installed filter cartridge will cause water to spurt and dribble until the air is out of the system. It is normal for water to appear discolored during the initial system flush. Water color will return to normal after the first minutes of dispensing. Wash the AutoFill pitcher and lid following the initial flush before using.
NOTE: Do not place the pitcher in the dispenser guide before the water connection is made to the refrigerator.
22
31-1000190 Rev. 0
Instructions for Dual Retro-Fit Installation
Existing construction installation with 24” deep openings
that are 41-1/2” or 47-1/2” wide
31-1000190 Rev. 0
23
Design Guide - Dual Retro-Fit Installation
DUAL RETRO-FIT INSTALLATION SPACE
Dimensions in parentheses are in centimeters.
83 1/2" min 84 1/2" max
(212.1-214.6)
Trim will overlap
additional 7/16"
47 1/2" (120.7)
6"
(15.2)
5"
(12.7)
FRONT VIEW SIDE VIEW
E
5"
(12.7)
WATER
20" (50.8)
5"
(12.7)
3 1/2"
(8.9)
75"
(190.5 ) From floor to bottom
of electrical
area
3 1/2"
(8.9)
Finished
Return
24" (61.0)
3/4"
(1.91)
W
41 1/2" (105.4)
18" (45.7)
6"
E
(15.2)
5"
(12.7)
*83 1/2" min
*84 1/2" max
(212.1-214.6)
*Trim will overlap
additional 7/16
"
3 1/2"
5"
(12.7)
WATER
5"
(12.7)
(8.9)
FRONT VIEW SIDE VIEW
Water And Electrical Locations Electrical and water supply must be located as shown.
For 24” Deep Cutouts
Trim Retro kits are required for a 41.5”(ZKR42N) or a
47.5” (ZKR48N) wide opening.
Heater Unification Kit ZKUN required
Product Clearances
These units are equipped with a 2-position door stop. The factory set 115° door swing can be adjusted to 90° if clearance to adjacent cabinets or walls is restricted.
For a 90° door swing, allow 4” (10.2 cm) minimum clearance to a wall.
When installed in a corner, allow 15” (38.1 cm) for a full 115° door swing on 18” and 24” models. Allow 16-1/2” (41.9 cm) on 30” models.
24" (61.0)
3 1/2"
(8.9)
Finished
Return
75"
(190.5 ) From floor to bottom
of electrical
area
3/4"
(1.91)
W
Additional Specifications
• A separate 115 volt 60Hz., 15 or 20 amp power supply is recommended for each product. An individual properly grounded branch circuit or circuit breaker is recommended. Install a properly grounded 3-prong electrical receptacle recessed into the back wall. Electrical must be located on rear wall as shown.
• Water line must be located on the back wall as shown.
The water line should be 1/4” O.D. copper tubing or QuickConnect™ kit (WX08X10006) between the cold water line and water connection location, long enough to extend to the front of the unit (8’ [2.4m]). Installation of an easily accessible shut-off valve in the water line is required.
24
31-1000190 Rev. 0
Installation Instructions - Dual Retro-Fit Installation
REFRIGERATOR/FREEZER LOCATION
Ŷ Do not install the refrigerator/freezer where the tem-
perature will go below 55°F (13°C). It will not run often enough to maintain proper temperatures.
Ŷ Do not install the refrigerator/freezer where
temperatures will go above 100°F (37°C). It will not perform properly.
Ŷ Do not install the refrigerator/freezer in a location
exposed to water (rain, etc.) or direct sunlight.
Ŷ Install it on a floor strong enough to support it fully
loaded.
TOOLS AND MATERIALS REQUIRED
• Metal shears
• #1, #2 Phillips screwdriver
• Flathead screwdriver
• Putty knife
• Measuring tape
• Drill and 1/16”, 5/64”, 3/16”, 1/2” bits
• 5/32” concrete bit (if installing anti-tip into concrete)
• 1/4”, 3/8”, 7/16” driver/socket
• 7/16” open wrench
• T20, T30 driver/bit
• 1/8”, 1/4” hex driver (allen wrench)
• Level
• Water shut-off valves (optional but recommended)
• 8’ waterline (one per unit requiring water hookup)
• Masking tape
• Rubbing alcohol
• Adjustable wrench
• Center punch
• Heater Unification Kit (ZKUN)
• Stainless Steel Door Kits (if applicable)
• Custom panels for doors (if applicable)
• Handle Kits (if applicable)
• 42” (ZKR42N) or 48” (ZKR48N) Trim Retro Kit 42” (ZKK42P) or 48” (ZKK48P) Stainless Steel Toe Kick
GROUNDING THE UNIT
WARNING
Hazard. Failure to follow these instructions can
result in death, fire, or electrical shock.
The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong (grounding) wall receptacle to minimize the possibility of electric shock hazard from this appliance.
Have the wall outlet and circuit checked by a qualified electrician to make sure the outlet is properly grounded.
Where a standard 2-prong wall outlet is encountered, it is your personal responsibility and obligation to have it replaced with a properly grounded 3-prong wall outlet.
DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.
DO NOT USE AN ADAPTER PLUG TO CONNECT THE REFRIGERATOR TO A 2-PRONG OUTLET.
DO NOT USE AN EXTENSION CORD WITH THIS APPLIANCE.
Electrical Shock
FLOORING
For proper installation, this product must be placed on a level surface of hard material that is at the same height as the rest of the flooring. This surface should be strong enough to support a fully loaded refrigerator or freezer, or approximately 1,200 lbs. per unit.
NOTE: Protect the finish of the flooring. NOTE: Not recommended for installation on carpeted
flooring.
HARDWARE SUPPLIED (per unit)
• Water Filter Bypass Plug (if equipped)
• Air filter (if equipped)
• Anti-Tip bracket
• 3 Lag screws
• 3 Tapcon screws
• 3 Toggles with bolts
• 1 Hair Pin Cotter
• 1 Retaining pin
• Panel installation templates
• 2 Door trims
• 2 Door panel brackets
• Set screws
• #6 Phillips head wood screws
31-1000190 Rev. 0
• Door Bracket Cover Top
• T30 screws
• 1 Hinge limiter pin
• Center door panel bracket
• Hi-Lo screw and square washer
• Access Cover
• Painted access cover screws
25
Installation Instructions - Dual Retro-Fit Installation
STEP 1 REMOVE PACKAGING
WARNING
appliance is top heavy. Use extreme caution with moving to prevent tipping over which could result in death or serious injury.
Ŷ Remove outer carton and external packing from units. Ŷ Inspect for damage. Ŷ If installation will require the door swing to be
reversed, follow the instructions in Reversing the Door Swing section to reverse the door swing BEFORE the unit is removed from the shipping skid.
Ŷ Ensure the flooring that the units are set is clean/
free of debris that could be collected on to, or pinched in front of the wheels and damaging the floor. Additionally, it is recommended that the floor be protected with a plastic covering through out the installation process.
Ŷ Remove hardware kit from top drawer. Ŷ If installation requires a 90° door opening, the hinge
limiter pin must be installed
in the top hinge BEFORE
the unit is removed from the shipping skid. Pin is located in the hardware kit.
- Open the door approximately 45°, but no wider than 90°, to expose the hole in the back hinge bracket and install the limiting pin. Pin must be fully seated in the bracket or the door will not close properly.
Ŷ Remove front access cover from unit by removing
two 1/4” Hex Screws (some models have access cover in a box on the left side of the cabinet). Place the cover and screws to the side for future installation.
3/8” Drive Screws
Shipping Bracket
7/16” Drive Screws
Tip Over Hazard. This
Top hinge
STEP 2 INSTALL WATER LINE
WARNING
only. A cold water supply is required for automatic icemaker operation. The water pressure must be between 40 and 120 psi (275-827 kilopascals).
WARNING
Attach tubing clamp using existing hole only. DO NOT drill into the refrigerator.
Ŷ
A cold water supply is required for automatic icemaker and AutoFill pitcher operation. The water pressure must be between 40 and 120 p.s.i. (275-827 kPa).
Shut off the main water supply.
Turn on the nearest faucet long enough to clear the line of water.
ŶInstall a shut-off valve between the water valve and
cold water pipe in a basement or cabinet. The shut­off valve should be located where it will be easily accessible.
ŶTurn on the main water supply and flush debris.
Run about a quart of water through the tubing into a bucket. Shut off water supply at the shut-off valve.
NOTE: Saddle type shut-off valves are included in many water supply kits. Before purchasing, make sure a saddle type valve complies with your local plumbing codes.
NOTE: Commonwealth of Massachusetts Plumbing Codes 248CMR shall be adhered to. Saddle valves are illegal and use is not permitted in Massachusetts. Consult with your licensed plumber.
Ŷ Connect the jumper water line from the ZKR42N or
ZKR48N Trim Retro Kit to the house cold water line. Tighten the compression nut hand tight, then tighten one additional turn with a wrench. Overtightening can cause leaks!
Ŷ Connect the other end of the jumper water line to the
water fitting tee supplied in the trim retro kit. Tighten the compression nut hand tight, then tighten one additional turn with a wrench. Overtightening can cause leaks!
Connect to potable water supply
ELECTRIC SHOCK HAZARD
Water Line Jumper
1/4” Hex Screws
Ŷ Remove three 3/8” drive screws and two 7/16” drive
screws from each side of the unit to release it from the shipping skid. Tip the unit from the side enough to remove the shipping material from under the unit, but above the shipping skid (both sides)
Ŷ CAREFULLY roll the unit off the back side of the
shipping skid.
Ŷ Handle from side only with a hand truck.
Water Fitting Tee
Ŷ Route 1/4” OD copper or SmartConnect
(WX08X10006) plastic tubing between water fitting tee and the water connection location at the front of the unit.
SmartConnect™ Refrigerator Tubing Kits are
available. One 8’ (2.4m) water line (WX08X10006) is needed for each unit.
26
31-1000190 Rev. 0
Installation Instructions - Dual Retro-Fit Installation
STEP 2 INSTALL WATER LINE (Cont.)
Ŷ Tubing should be long enough to extend to the front
of the unit. Allow enough tubing to accommodate bend leading into the water line connection. Unit must be tipped on its side to route waterline underneath
and to the front of the appliance.
NOTE: The only GE Appliances approved plastic tubing is supplied in the SmartConnect™ Refrigerator Tubing kits. Do not use any other plastic water supply line because the line is under pressure at all times. Other types of plastic may crack or rupture with age and cause water damage to your home.
Ŷ Tape the jumper waterline and water fitting tee to the
back wall. The waterlines will be taped to the floor using masking tape after anti-tip bracket installation.
STEP 3 PREPARING UNIT FOR INSTALLATION
Ŷ Place the right hand unit in front of the installation
opening in a way that the unit is in front of the intended installed location.
Ŷ Unpack the heater Unification Kit (ZKUN) and make
sure all of the components on the list are included.
Ŷ
Install adhesive heater on the outside of the unit to the left side of the case. Install heater 4” below the case top. Heater should be centered front to back on the metal case. Ensure the heater connector cord is towards the bottom of the top of the unit when installed.
Clips
STEP 3 PREPARING UNIT FOR INSTALLATION (Cont.)
WARNING
Hazard. To avoid the risk of electric shock, make
sure the power cord is not plugged into the wall outlet.
Ŷ Install the transformer into the case top assembly:
1. Remove cover top by removing eight #8 hex screws and keep aside for assembling back the cover top.
2. Place the transformer into the case top provided in ZKUN kit and secure it with the existing (1/4”) hex screws to left front of case top.
3. Connect the 2 pin transformer connector to the heater connector and 3 pin connector to panel control, make sure locking tabs are engaged.
4. Verify the master switch is on.
5. Assemble the cover top with screws save from previous step.
6. Enclosure assembly upper is hidden for clarity.
#8 Hex Screws
2 Pin Connector to Heater Connector
Transformer
3 Pin Connector
Electrical Shock
Cover Top
31-1000190 Rev. 0
Master Switch
27
Installation Instructions - Dual Retro-Fit Installation
STEP 4
WARNING
INSTALL ANTI-TIP BRACKET
Tip Over Hazard.
These appliances are top heavy, especially with any doors open, and must be secured to prevent tipping forward which could result in death or seri­ous injury. Read and follow the entire installation instructions for securing the appliance with the anti-tip system.
Ŷ Remove the anti-tip bracket from the hardware kit. Ŷ Anti-tip bracket should be mounted against the back
wall or up to 27” (68.6 cm) maximum from front of opening. Use floor mounting method if the bracket is not against a wall (bracket hardware is provided for mounting into wood, steel studs and concrete).
LH Unit
18” 24” 30”
26-5/8”
67.6 CM 32-5/8”
67.6 CM 38-5/8”
67.6 CM
23-1/2’
59.6 CM 29-1/2”
59.7 CM 35-1/2”
59.7 CM
23-1/2”
59.7 CM 29-1/2”
59.7 CM 35-1/2”
59.7 CM
RH UNIT
8-7/8”
22.5 CM 5-3/4”
22.5 CM 5-3/4”
22.5 CM
18”
24
30
Ŷ Mount the anti-tip bracket centered about the marks
and flush to the floor as shown. Mark 3 holes for wall mounting or 4 holes for floor mounting.
WOOD MOUNTING: Predrill with 3/16” drill bit, 2” deep,
then install lag bolts with a 7/16” driver.
CONCRETE MOUNTING: Predrill with a 5/32” concrete
bit, 2” deep, then install tapcon screws with a 7/16” driver.
STEEL MOUNTING: Predrill with a 1/2”
drill bit, insert toggle, then install bolts with a 7/16” driver.
The bracket must be screwed to either
the FLOOR or REAR WALL.
Ŷ Tape the waterline to the floor approximately 3” to the
left of the anti-tip bracket. Apply tape about every 5” toward the front of the opening (tape will prevent the unit from rolling over the waterline during installation). Do not tape near the cabinet front in order to keep tape hidden under the unit.
3"
5"
3"
5"
Ŷ Measure and mark from the LH side of the opening per
the table above depending on the size of the LH unit you are installing.
RH Unit
LH Unit
Ŷ Measure and mark again from the RH side of
the opening per the table and depending on your combination of LH and RH units.
For example, if installing an 18” LH unit and a 30” RH
unit, use 5-3/4” and 38-5/8”.
28
31-1000190 Rev. 0
Installation Instructions - Dual Retro-Fit Installation
STEP 5
BOTTOM BACK UNIFICATION
Ŷ Loosen the two bottom screws of rear access covers of
both units and remove the top screws.
Ŷ Hang the unification bracket to the bottom screws and
reassemble the screws at the top
Ŷ Tighten screws to tie units together.
BOTTOM FRONT UNIFICATION
Ŷ Install the bottom front unification bracket using a 3/8”
driver (4 screws).
JOINING DUAL INSTALLED UNITS
8QL¿FDWLRQ
Bracket
TOP UNIFICATION
Ŷ/RRVHQWKHPLGGOHWZRVFUHZVUHPRYHWKHWZRUHDU
screws.
Ŷ$VVHPEOHWKHEUDFNHWWRWKHPLGGOHVFUHZVDQG
reassemble the rear screws.
Ŷ7LJKWHQVFUHZVWRWLHXQLWVWRJHWKHU
8QL¿FDWLRQ
Bracket
8QL¿FDWLRQ%UDFNHW
31-1000190 Rev. 0
29
Installation Instructions - Dual Retro-Fit Installation
STEP 5 JOINING DUAL INSTALLED UNITS (Cont.)
CHANGE POWER CORD
Longer power cords are required for retro fit installation. Power cords are included in 42” ZKR42N and 48” ZKR48N.
Replace power cords on both units. Both units can be plugged into the same electrical supply receptacle.
Remove existing short power cord with string assembly:
Ŷ Remove 1/4” hex screws attaching rear access cover.
1. Unplug 3-pin power cord connector inside the machine compartment (press on sides to release locking tabs).
2. Remove power cord green ground 1/4” hex screw.
3. Remove strain relief 1/4” hex screw.
Step 1
3-Pin
Step 2
Green Ground Screw
Step 3
Strain Relief Screw
Power Cord Connector
3-Pin Power Cord Connector
CASE TRIM INSTALLATION
Ŷ Install the trim kit side rails to the exposed right and left
case walls using the provided #8 Phillips head screws ­7 screws per side.
Rear Access Cover
Install new longer power cord:
1. Plug in the 3-pin connector (make sure locking tabs
are engaged).
2. Install the power cord green ground screw.
3. Install the power cord strain relief.
WARNING
Electrical Shock Hazard.
To avoid the risk of electric shock, make sure to re-install the ground screw after changing the power cord.
Ŷ Replace rear access cover. Make sure the power
cord and ground wire are properly routed through the access cover cut-out.
Repeat all steps for second unit.
Step 2
Ground
Step 3
Wire
Power Cord
Ŷ Pre-assemble the trim kit top rail and corner keys. One
corner key should be installed to each end of the top trim. Use the provided #6 Phillips head screw in the corner key to ensure that the key is snugly fit to the top trim, but be sure not to overtighten the screw to prevent damage to the parts.
Corner Key
30
31-1000190 Rev. 0
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