Monogram ZGG300NBPSS, ZGG420NBPSS Installation Guide

Installation Instructions
Professional Outdoor Grills and Cooktop
Tables de cuisson et barbecues de plein air professionnels
Instructions d’installation
La section française commence à la page 24
Instrucciones de instalación
La sección en español empieza en la página 46
31-11026
11-15 GE
monogram.com
Installation Instructions
BEFORE YOU BEGIN
Read these instructions completely and carefully.
IMPORTANT³ Save these instructions for
local inspector’s use.
IMPORTANT³ Observe all governing
codes and ordinances.
Note to Installer³Be sure to leave these
instructions with the Consumer.
Note to Consumer³ Keep these instructions
with your Owner’s Manual for future reference.
If you have questions concerning the installation of this product, call the GE Answer Center Information Service at 800.626.2000, 8 a.m. to 10 p.m. EST, Monday through Friday, and 8 a.m. to 7 p.m. EST, Saturday.
If you received a damaged grill or cooktop, you should contact your dealer.
Installation of this outdoor grill or cooktop requires basic mechanical skills. Proper installation is the responsibility of the installer.
For Monogram local service in your area, call 1.800.444.1845.
For Monogram service in Canada, call 1.800.561.3344.
For Monogram Parts and Accessories, call 1.800.626.2002.
®
Consumer
DANGER:
If you smell gas:
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
WARNING:
For outdoor use only. Use this outdoor grill or cooktop only in the manner intended by the manufacturer.
• This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles and/or boats.
• Do not use the grill in an explosive atmosphere. Keep the grill away from areas where gasoline or other flammable liquids and vapors are stored or being used.
• Observe proper clearances to combustible materials at all times.
• Do not use a rusty or damaged LP tank.
• Never substitute gases (natural for LP or LP for natural). These grills are factory-set for LP or natural gas. Order the model for the installation situation.
• When storing the grill indoors, disconnect the LP tank. Store the tank outdoors in a well ventilated area.
• Do not store additional LP tanks in or near the gas grill.
• Follow the guidelines on the LP tank for proper storage, transport and handling.
• Must be equipped with a listed overfilling prevention device and must never be filled beyond 80 percent full.
• Must include a collar to protect the cylinder valve.
• Inspect the hose before each use of the outdoor cooking gas appliance. If it is evident there is excessive abrasion or wear, or the hose is cut , it must be replaced prior to the outdoor cooking gas appliance being put into operation. The replacement hose assembly shall be that specified by the manufacturer.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
2
BEFORE LIGHTING:
1. Read instructions before lighting.
2. Open lid during lighting.
3. If ignition does not occur in 5 seconds, turn the burner control(s) to OFF, wait 5 minutes and repeat the lighting.
31-11026
Installation Instructions
FOR OUTDOOR USE ONLY
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THIS MANUAL THOROUGHLY BEFORE INSTALLATION, USE OR SERVICING THIS EQUIPMENT.
CALIFORNIA PROPOSITION 65
WARNING: The burning of gas cooking
fuel generates some by-products, which are on the list of substances, which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to the substances, always operate this unit according to the Use and Care instructions provided with this unit. Be certain to provide adequate ventilation when cooking. California Proposition 65 lists “Silica, crystalline” which is used in one of the components of the IR burner, as an agent known to the state of California to cause cancer.
In Massachusetts: All gas products must be
installed using a “Massachusetts” licensed plumber or gasfitter. A “T” handle type manual gas valve must be installed in the gas supply line to this appliance. This applies to permanently installed natural gas and propane installations. This does not apply to propane portable installations using a 20-pound tank (not included) plus regulator and hose assembly, which is supplied with propane gas grills.
INSECT WARNING!
Spiders and insects can nest in the burners of this and any other grill and cause the gas to flow from the front of the burner. This is a very dangerous condition which can cause fire to occur behind the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill twice a year or immediately if any symptoms appear.
CODE COMPLIANCE
Test in accordance with ANSI Z21.58 latest edition standard for outdoor cooking gas appliances. This grill is for outdoor use only. Check local building codes for the proper method of installation. In the absence of local codes, this unit should be installed in accordance with the National Fuel Gas Code No. Z223 latest edition and the National Electrical Code ANSI/NFPA no. 70, latest edition.
CAUTION: All outdoor grills are
extremely heavy. Two people are required to lift and place a built-in grill into an enclosure. At least two people are also required to remove a grill on cart from the skid.
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Design Information
CONTENTS
Design Information
Models Available ......................................................................4
Product Dimensions and Clearances ............................5
Accessories .................................................................................5
Accessory Product Dimensions ........................................5
Installation Preparation
Advance Planning .................................................................6
Choosing the Location .........................................................6
Electrical Supply Requirements .......................................7
Gas Supply Requirements ..................................................7
Outdoor Grill, Cooktop and
Accessory Cutout Dimensions .....................................8
Built-In Grill Cut-Out Dimensions to Install
into Combustible Enclosures
with Grill Liner Accessory ...............................................9
Built-In Outdoor Grill Enclosure Ventilation ................9
Tools Required ......................................................................10
Materials Required ............................................................. 10
Parts Provided ...................................................................... 10
Remove Packaging from Built-In Models ................. 11
Installation Instructions
LP Tank Tie-Down ...............................................................12
LP Gas Grill Connections to a Grill or Cooktop ......12
Natural Gas Grill Connections ....................................... 13
Leak Testing ........................................................................... 14
Make Electrical Connections .......................................... 15
MODELS AVAILABLE (select the model according to the type of gas)
ZGG420NB, 42” Built-In Natural Gas
ZGG420LB, 42” Built-In LP Gas
ZGG300NB, 30” Built-In Natural Gas
ZGG300LB, 30” Built-In LP Gas
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Design Information
PRODUCT DIMENSIONS AND CLEARANCES
42” Built-In**
12” Min. to Combustibles
4” Min. Clearance for Lid
to Non-Combustibles
Side View, All Built-In Grill Models
26”
10-1/4” from
Bottom of
Support Flange
30” Built-In**
12” Min. to Combustibles
4” Min. Clearance for Lid
to Non-Combustibles
27”
27”
41-7/8”
29-7/8”
26”
*25-1/2”
Countertop
Depth
27” to Front
of Control Panel
28-1/2” to Front of Bullnose
* The weight of the grill is fully supported by
the side trims. The back of the grill overlaps the back edge of the cutout.
NOTE: If installed into combustible material, Built-In Monogram Outdoor Grills require use of a grill liner.
30” use ZX30JR; 42” use ZX42JR; 54” use ZX54JR. Refer to Grill Liner Installation Instructions for
installation requirements. The 12” Cooktops ZGU1222N and ZGU1222L
are not available with a liner. Maintain a minimum 12” clearance to combustibles on all sides.
ACCESSORIES
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ZX27AD, 27” Access Doors
ACCESSORY PRODUCT DIMENSIONS
20”
27”
5
Installation Preparation
ADVANCE PLANNING
Built-In Monogram Outdoor Grills are designed for easy installation into a non-combustible enclosure. The grill drops into the opening and hangs from its side flanges.
• A deck is not required for support from the bottom.
• The counter surface and edges must be flat and level.
Clearances:
WARNING: Fire Hazard
Built-in grills must be installed in a non-combustible
enclosure. If any combustible material is within 12” of the product, a grill liner accessory (see list below) must be installed.
• Allow at least 12” clearance on both sides and back to adjacent vertical combustible construction.
• Do not install under overhead combustible construction.
Failure to follow these instruc­tions may result in serious injury or death.
NOTE: Non-combustible materials are materials which are not capable of being ignited and burned, such as steel, iron, brick, concrete, granite or slate.
A 4” minimum clearance is required behind the grill to allow the hood to open.
Allow at least a 12” clearance at the back of the grill when the exhaust is directed to a window or a surface that is difficult to clean.
Accessories:
• ZX27AD Access Doors may be installed directly below a grill.
• ZX30JR Grill Liner accessory for 30” built-in to be installed into combustible enclosure.*
• ZX42JR Grill Liner accessory for 42” built-in to be installed into combustible enclosure.*
• ZX54JR Grill Liner accessory for 54” built-in to be installed into combustible enclosure.*
*Need to order grill liner accessory be prior to installation.
4” Min.
Lid Clearance
Non-Combustible
Combustible
Grill Liner
CHOOSING THE LOCATION
• These outdoor grills are designed for outdoor use only. Do not locate the grill in a building, garage or other enclosed or semi-enclosed area.
• Ensure that fresh air ventilation is adequate.
NEVER USE THE GRILL IN WINDY CONDITIONS. Wind hitting the grill while in use, especially winds blowing into or across this hood gap, can cause poor performance and in some cases can cause the control panel to get hot enough to cause burns.
Steady or gusty winds can prevent the normal exhaust of hot gases. Locate your grill away from prevailing winds and avoid grilling in windy conditions.
• Locate the grill where prevailing winds will blow into the front of the control panel.
• The minimum clearances to wood or other combustibles must be maintained at all times.
• Do not install an outdoor grill or cooktop under overhead combustible construction.
• The location must be level and stable.
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Installation Preparation
ELECTRICAL SUPPLY REQUIREMENTS
A 120-volt, 60Hz, 15-amp power supply is required. An individual properly grounded branch circuit or circuit breaker is recommended. Install a properly grounded 3-prong electrical receptacle at the rear and below the cutout. Electrical must be located within reach of the 6-ft. power cord.
GROUNDING THE OUTDOOR COOKING CENTER AND 2-BURNER COOKTOP
IMPORTANT: PLEASE READ CAREFULLY. FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PROPERLY GROUNDED.
The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong (grounding) wall receptacle to minimize the possibility of electric shock hazard from this appliance. Have the wall outlet and circuit checked by a qualified electrician to make sure the outlet is properly grounded. Where a standard 2-prong wall outlet is encountered, it is your personal responsibility and obligation to have it replaced with a properly grounded 3-prong wall outlet.
• DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.
• DO NOT USE AN ADAPTER PLUG TO CONNECT THE OUTDOOR COOKING CENTER TO A 2-PRONG OUTLET.
• DO NOT USE AN EXTENSION CORD WITH THIS APPLIANCE.
• DO NOT PLACE THE UNIT IN STANDING WATER OR ALLOW THE POWER CORD TO BE IMMERSED.
THIS PRODUCT IS RECOMMENDED TO BE CONNECTED TO A POWER SOURCE WITH GROUND FAULT CIRCUIT INTERRUPT (GFCI) PROTECTION WHEN INSTALLED IN AN OUTDOOR LOCATION. FOLLOW LOCAL CODES.
If you are uncertain about the GFCI protection on the power source to which you are connecting this appliance, please contact a professional electrician for verification.
GAS SUPPLY REQUIREMENTS
These grills are factory-set for either LP or natural gas operation.
Do not attempt to operate the cooking center on a different gas type than for what the grill orifices and regulator are set. Check the rating plate to be sure the gas supply matches the cooking product. Fuel type conversion requires a conversion kit. Contact your dealer or call 1.800.626.2002 to order.
GAS TYPE CONNECTIONS AND CONVERSIONS
• WB28X10116 – LP to Natural Gas Operation Conversion Kit. This kit is for all grill models and 2-burner cooktops. Order this kit from your Monogram supplier.
• WB28X10117 – Natural to LP Gas Operation Conversion Kit. This kit is for all grill models and 2-burner cooktops. Order this kit from your Monogram supplier.
• WB28X10118 – LP Portable/Stationary Conversion Kit. To change the connection from LP portable (20# tank) to whole house stationary tank or stationary tank to portable. Order this kit from your Monogram supplier.
• WB28X10119 – High Altitude Conversion Kit. For operation above 2,000 feet. Order this kit from your Monogram supplier.
COOKTOP AND OUTDOOR COOKING CENTER COMBINATION INSTALLATION
• Natural gas models are designed to operate at 4” water column pressure. For proper operation, the pressure of the natural gas supplied to the regulator must be between 5” and 14” water column.
• LP models are designed to operate at 11” water column pressure. For proper operation, the pressure of the LP gas supplied to the regulator must be between 12” and 14” water column.
• Install a manual shut-off valve in the gas line (not provided), in an easily accessible location. Make sure the homeowner knows where and how to shut off the gas supply to the grills.
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Installation Preparation
OUTDOOR GRILL, COOKTOP AND ACCESSORY CUTOUT DIMENSIONS
12” Min. Separation 28-3/4” for 30” Models 40-3/4” for 42” Models 52-3/4” for 54” Models
Between Cutouts
Gas and Electrical Locations
24-1/2”
36”
Min.
1-1/8”
Mi
n.
Grill Cutout
24-1/2”
Access Doors
ZX27AD
24-1/8”
10-7/8”
Non-Combustible
*See Note.
18-1/4”
* Note: When installing more than one accessory below the countertop, align the accessories
across the bottom by adjusting the dimension above the floor. The cutouts must be offset depending on the product overlap below the cutout. Overlap for ZX27AD is 7/8”. Note: When installing into combustible material, Built-In Monogram Outdoor Grills require the use of a grill liner. Refer to Grill Liner Installations Instructions for installation requirements.
Gas and Electrical Locations
3-1/2”
7-3/8”
3-1/2” Dia. Hole
for Stationary
Gas Line
10” Min.
3-1/2”
3-1/2” Dia. Hole
for LP Tank Hose
• If the countertop has an overhang, it must be notched or cut back flush with the front face of the cabinet below. This will allow the grill or side burner to fit flush at the front.
GAS LOCATION:
Cut a 3-1/2” dia. hole for the manifold connection as shown for LP tank or stationary gas line connections.
2”
ELECTRICAL LOCATION:
Cut a 1” dia. hole at the back left side of the cutout.
• The grill drops into the opening and hangs from the side flanges. A deck is not required for support on the bottom.
• The construction must be level and stable and capable of supporting up to 400 lbs.
• The opening for the cooktop must be 24-1/2” deep from the front of the countertop. Cut a 1” dia. hole below the cooktop for the drain hose.
• Cut a 1” dia. hole at the back left side of the cutout for the grill’s electrical connection.
• A 120 volt outlet must be located within reach of the grill’s 6’ power cord. The transformer bracket must be mounted within 3-1/2 feet of the outdoor grill.
• Maintain 12” separation between cutouts for an outdoor grill and an outdoor cooktop installation.
Countertop Notch Detail
Depth to
Cabinet Face
Rotisserie Connection
Non-Combustible
5/8” for Grills 9/16” for Outdoor Cooktop
The grill rotisserie connection is on the left side near the front. Installation into a 24-1/2” front-to-back opening allows access to the rotisserie outlet
8
.
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Installation Preparation
BUILT-IN GRILL CUT-OUT DIMENSIONS TO INSTALL INTO COMBUSTIBLE ENCLOSURES WITH GRILL LINER ACCESSORY (not provided with built-in grill)
Dimensions with
Description Model
30” Grill Liner ZX30JR 36” 5” 26½” 4½” 3 ȓµ 42” Grill Liner ZX42JR 48” 5” 26½” 4½” 3 ȓµ
54” Grill Liner ZX54JR 60” 5” 26½” 4½” 3 ȓµ
Insulated Jacket Installed
ab c d e f
4” square holes for gas and electrical connections both left and right sides (rear or bottom access). Make these holes in the frame based on your requirements.
Grill
Insulated Liner
BUILT-IN OUTDOOR GRILL ENCLOSURE VENTILATION
All enclosures must have ventilation holes to prevent gas build-up in the event of a leak.
The enclosure shall have one side completely open or, at a minimum, shall meet the requirements in ANSI Z21.58 for grill enclosures.
• Enclosure must have openings on 2 of the sides to ensure that air flows through the enclosure
• Must have at least 2 ventilation openings within 1.5” of the bottom floor and each be a minimum of 10 in2 or
0.5 in2/lb. of stored fuel capacity, whichever is greater.
• Must have at least 2 ventilation openings approximately 4” from the top and each be a minimum of 20 in2 or 1 in2/lb. of stored fuel capacity, whichever is greater.
• All openings shall be unobstructed and be a minimum of 1/8” wide.
• Ventilation openings must be kept free and clear of debris.
Approx. 4”
Combustible Enclosure
Approx. 4”
Max 1.5”
Max 1.5”
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Installation Preparation
TOOLS REQUIRED
Saber Saw
Measuring Tape
Carpenter’s Square
Safety Glasses
Phillips #2
Screwdriver
Level
Drill and
Appropriate Bits
Adjustable Wrench
1/4” Driver or
Wrench
Flat-Blade Screwdriver
(3/32” blade)
Appliance Dolly
PARTS PROVIDED
Grill Cover
Rotisserie Spit Forks
9V Battery (installed
on some models)
Smoker Box
(on some models)
Rotisserie Motor and Connector
Drip Pan
Bracket with
Transformer and Battery
Compartment (only on
built-in models)
Pliers
Utility Knife
Pipe Wrench
MATERIALS REQUIRED (not provided)
Pipe Joint Sealant
(approved type and
resistant to LP or
natural gas)
Use stainless steel or flexible metal gas line to reach
the built-in installation location or cart model location (if
natural or whole-house LP). Do not use vinyl hose.
Pipe Fittings
Manual
Shut-Off Valve
Cutting Board
(on some models)
Rotisserie Spit Rod
MATERIALS REQUIRED FOR BUILT-IN GRILL INSTALLATION INTO COMBUSTIBLE MATERIAL (not provided)
Please order these liner accessories before planning the installation.
10
ZX30JR Grill Liner accessory for 30” Built-in Grill ZX42JR Grill Liner accessory for 42” Built-in Grill ZX54JR Grill Liner accessory for 54” Built-in Grill
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Installation Preparation
REMOVE PACKAGING FROM BUILT-IN MODELS
1. Cut the banding. Use a box cutter or utility knife
to score and cut the carton along the base (or remove the staples with a staple remover or a screwdriver).
2. Lift the carton straight up and off of the grill.
Cut the banding with tin snips.
Score and cut.
3. Remove all outside packing materials.
4. Remove the screws from the hold-down boards on
the skid. This will allow better access to the ends when lifting the grill off the skid.
6. Close the lid. Cut the plastic tie holding the wires against the left side. Let the battery and transformer wires hang loose along the back side.
Cut tie on the rear vertical support.
7. Lift the grill off the skid and slide it into the prepared countertop opening.
8. Remove the tie holding the sear burner (on some models). Lift the wire mesh cover on the sear burner and remove packaging. Carefully, replace the wire mesh cover. The wire mesh must be wrapped around the vertical side flanges of the burner.
Hold-Down Boards
5. Open the lid. Cut plastic ties and bands. Remove the parts package. Remove the grill grates and packaging.
Lift wire mesh and remove packaging.
Replace wire mesh cover.
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Installation
LP TANK TIE-DOWN (for built-in island installations)
Outdoor cooking applicances require an integral means of limiting the movement of the LP gas cylinder. For built-in appliances which require the use of a remote LP gas supply cylinder (island applications), a
LP tank is inserted into frame. LP tank is secured with fixed thumbscrew on three sides.
retaining device must be created. Lateral movement shall not exceed 1” (25.4 mm) at
the retention means. The cylinder, or any portion of,
8-1/4”
shall not become dislodged from the retention device when a lateral force of equal weight to the cylinder is applied, from any direction, at the center of the vertical height of the cylinder.
Retaining device must not interfere with the operation of the cylinder valve, and no movement shall transmit strain to rigid tubing or pipe/hose connections. Hose must not touch any portion of the grill/appliance. (ANSI Z21.58z, latest edition/CGA 1.6z, latest edition)
LP GAS GRILL CONNECTIONS TO A GRILL OR COOKTOP
Single Gas Cooktop or Grill Connection
LP Hose and
Regulator
3/8” Flare
Fitting
20-lb. Type 1 LP Tank
To connect 20-lb. LP tank:
• Attach the regular hose assembly to the brass elbow. Do not use threading compound.
• Insert the coupler sleeve on the regulator over the tank inlet; turn clockwise to tighten. Do not overtighten the coupler.
To disconnect from the 20-lb. LP tank:
• Turn tank valve to OFF.
• Grasp the coupler sleeve, turn counterclockwise and remove.
8-1/4”
1” Min.
Tee Nut 1/4-20 Recommended
(3 Sides of Frame)
Thumbscrew 1/4-20 right angle or spaded 2” long (3 required)
12
Built-in models shown.
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Installation Instructions
NATURAL GAS GRILL CONNECTIONS
• The gas supply line must be sized to accommodate the outdoor grill and, if present, an outdoor cooktop connected to the same gas supply.
• The grill or cooktop and its individual shut-off valve must be disconnected from the gas supply during any pressure testing of the system at test pressures in excess of 1/2 PSIG.
1/2” Male to 3/4” Female
Elbow
Incoming Natural
Gas Supply Pipe
Manual Shut-Off
Valve
Regulator
3/4” Min. Dia.
Flexible Connector
Built-in models shown.
3/4” NPT to
3/4” Flare
Fitting
The installation of the outdoor grills must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, latest edition.
Operating pressure is 4” water column. Supply pressure should be 5” to 14” water column. If pressure is more than 14” water column, a step-down regulator is required.
Check with the local gas utility or with local codes for instructions on installing gas supply lines. Be sure to check on type and size of run and how deep to bury the line. If the gas line is too small, the grill will not function properly.
• Install a manual gas shut-off valve in an easily accessible location.
• Use threading compound on male threads only. Do not use threading compound on the male end of a flare adapter.
• Make connections as shown.
• Check to be sure the regulator arrow points in the direction of gas flow, towards the grill and away from the gas supply.
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Installation
WARNING:
TEST FOR LEAKS
A complete gas tightness check must be performed at the installation site.
CAUTION:
To prevent fire or explosion hazard, DO NOT use or permit sources of ignition in the area while performing a leak test. Perform leak test outdoors only. Never perform a leak test with fire or flame. DO NOT SMOKE WHILE PERFORMING THE LEAK TEST.
• Use an approved non-corrosive leak detection solution or create a soapy solution of equal parts mild dishwashing detergent and water.
• Check to be sure all controls are in the OFF position.
• Turn on the fuel supply. For natural gas, turn manual shut-off valve handle 1/4 turn to align with gas flow. For LP, turn cylinder valve knob counterclockwise one full rotation.
• Apply liquid leak detector generously on all connections and fittings. See illustrations.
• If growing bubbles appear on any connection point, IMMEDIATELY turn off the gas supply.
Natural Gas Leak
Test Points
LP Gas Leak
Test Points
To stop a gas leak:
• Turn off the fuel supply.
• Turn on control knobs to release pressure. Turn controls OFF.
• Wash off soapy solution and towel dry.
• Tighten the loose joint and perform a new leak test.
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Installation Instructions
INSTALL BRACKET WITH TRANSFORMER (Built-In Models Only)
• Mount the bracket to the back wall of the enclosure with 4 screws (not supplied).
• Slide the battery compartment from the top, straight down, engaging the side slots.
Battery/Fuse Compartment
Bracket
Side Slots
NOTE: All connectors are polarized to connect correctly.
• Join transformer connectors.
• Join battery connectors.
• Route the power cord through the enclosure to the electrical outlet.
Transformer
Connectors
Battery
Connectors
Power
Cord
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