Monogram ZET1PL1SS, ZET1SL1SS, ZET2PL1SS, ZET2SL1SS Technical Service Manual

GE Consumer & Industrial
Technical Service Guide
April 2006
Monogram 30-in.
Single and Double
Convection Wall
31-9142
Ovens
GE Appliances General Electric Company Louisville, Kentucky 40225
IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major ap pli ance may result in personal injury and property damage. The man u fac tur er or seller cannot be responsible for the in ter pre ta tion of this in for ma tion, nor can it assume any liability in connection with its use.
WARNING
To avoid personal injury, disconnect power before servicing this prod uct. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
GE Consumer & Industrial
Technical Service Guide
Copyright © 2006
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company.
– 2 –
Table of Contents
Bake Element ......................................................................................................................................................................35
Broil Element ....................................................................................................................................................................... 26
Component Locator Views ........................................................................................................................................... 14
Component Voltage Test ...............................................................................................................................................47
Control Boards Connector Locator ...........................................................................................................................44
Control Compartment Access ....................................................................................................................................30
Control Features ................................................................................................................................................................ 6
Control Voltage .................................................................................................................................................................. 46
Convection Bake Element .............................................................................................................................................28
Convection Fan Assembly ............................................................................................................................................28
Cooling Fan ..........................................................................................................................................................................37
Diagnostics and Service Information ......................................................................................................................46
Door Assembly ................................................................................................................................................................... 21
Door Hinge Receivers .....................................................................................................................................................37
Electronic Oven Control .................................................................................................................................................43
Error Codes ..........................................................................................................................................................................49
Introduction ......................................................................................................................................................................... 4
Lock Assembly ...................................................................................................................................................................33
Logic Board ........................................................................................................................................................................31
Lower Oven Control Compartment Access (Double Wall Oven) .................................................................30
Meat Probe and Outlet ................................................................................................................................................... 38
Mode and Temperature Encoders ...........................................................................................................................31
Nomenclature .................................................................................................................................................................... 5
Operational Notes ............................................................................................................................................................13
Oven Components ...........................................................................................................................................................21
Oven Component Access Chart ................................................................................................................................ 17
Oven Light Assemblies ...................................................................................................................................................40
Oven Racks ..........................................................................................................................................................................24
Oven Removal ....................................................................................................................................................................18
Oven Sensor and Door Switch Test .......................................................................................................................... 48
Oven Temperature Sensor ........................................................................................................................................... 26
Power Supply and Relay Boards ..............................................................................................................................32
Power Vent Assembly and FAD (Fan Apparency Device) ...............................................................................38
Sales Mode ........................................................................................................................................................................... 13
Schematics and Wiring Diagrams ............................................................................................................................ 50
Service Test Mode (Factory Test Mode in Mini-Manual) .................................................................................46
Thermal Line Break Thermal Cutout (TCO) .......................................................................................................... 40
Vent Tube/Smoke Eliminator ....................................................................................................................................... 27
Warranty .............................................................................................................................................................................. 53
– 3 –
Introduction
Monogram introduces the new GE Professional Wall Ovens. Their superior style and performance parallel commercial ovens. Available in two design choices -- integrated and professional -- these ovens feature electronic dial controls that combine the precision of modern digital technology with the simplicity of traditional mechanical controls.
6 electronically controlled heating elements --
• two bake, two broil, and two convection -- provide precise cooking control with fast preheating.
Reverse-air convection technology utilizes a
• bidirectional fan that works with a dedicated third heating element to promote even heat circulation.
Performance compensation for 208-volt
• installation boosts power as needed in multifamily dwellings.
4.4 cu. ft. total capacity.
Recessed convection, low-profi le broil elements,
• and hidden bake elements.
Halogen light columns located on both sides of
• the oven interior.
Full-extension, self-cleaning porcelain-coated
• racks that can be left in the oven during the self­clean cycle.
Hidden bake element, which is concealed
• beneath the oven fl oor, allows quick and easy ash removal following the self-clean cycle.
Both Monogram wall oven designs are available in
• single and double confi gurations.
– 4 –
Model Number
GE Cooking Product
ZE = Monogram Electric
Nomenclature
Z E T 1 P L 1 S S
Product Color
SS = Stainless Steel
Confi guration
T = 30-in. Wall Oven
Feature Pack
Designates features–the higher the number, the more features.
Single Wall Oven
Nomenclature
The nomenclature plate is located on the front left behind the oven door in both the single and double confi gurations.
The mini-manual is located in the control compartment taped to the left side wall.
Indicator for Engineering and Product Service Only
Model Year Designator
Glass Color
S = Integrated Stainless P = Pro Stainless (Heavier knobs and handle)
Serial Number
The fi rst two characters of the serial number identify the month and year of manufacture.
Example: AL123456S = January, 2006
A - JAN 2006 - L
D - FEB 2005 - H F - MAR 2004 - G G - APR 2003 - F H - MAY 2002 - D L - JUN 2001 - A M - JUL 2000 - Z R - AUG 1999 - V S - SEP 1998 - T T - OCT 1997 - S V - NOV 1996 - R Z - DEC 1995 - M
The letter des ig nat ing the year re peats every 12 years.
Example:
T - 1974 T - 1986 T - 1998
– 5 –
Control Features
1
9
Double oven control – Pro style shown (Appearance may vary)
Single Oven control – Integrated style shown (Appearance may vary)
2 10119 10 3 1 2
1 9 11 10 3 2
1 Oven Mode knob – Turn to select:
PROOF – Maintains a warm environment useful for rising yeast-leavened products.
BAKE – Select for traditional baking. CONV BAKE 1 RACK – Use for convection
baking on one rack. CONV BAKE MULTI – Use for convection
baking on multiple racks.
CONV ROAST – Use for convection roasting. CONV BROIL – Use for convection broiling. DUAL BROIL – Select to provide traditional
broiling for a larger food quantity. STD BROIL – Select to provide traditional
broiling for a smaller food quantity. CLEAN – Select for the self-cleaning
function. See the Self-Cleaning Oven section.
2 Temperature knob – Turn to select:
Use to set baking temperatures from 200°F to 550°F.
WARM – Keeps already cooked foods warm for up to 2 hours after the cooking function is finished.
LOW BROIL – A lower broiling temperature is automatically set.
HIGH BROIL – A higher broiling temperature is automatically set.
CLEAN – The self-clean temperature is automatically set.
3 Mini-Knob
Turn to select and push to enter PROBE, TIMER, CLOCK, COOK TIME and DELAY START settings.
5 6 7
4
4
5 6 7 8
– 6 –
9
FF
8
9
4 PROBE – Push to select the probe to cook
food to a set internal temperature. Turn and push the Mini-Knob to set.
5 TIMER – Push to select the timer function.
The timer does not control oven operations. The timer can time up to 11 hours and 59 minutes. Turn and push the Mini-Knob to set.
6 CLOCK – Push to enter the time of day.
Turn and push the Mini-Knob to set.
7 COOK TIME – Push to enter the desired
length of cooking time for baking (or roasting), convection baking and convection roasting. Turn and push the Mini-Knob to set.
8 DELAY START – Push to delay the start
of cooking or the self-clean cycle. Turn and push the Mini-Knob to set the time you want the oven to start.
9 Temperature Display – Shows the oven set
temperature or probe set temperature and if the oven is preheating. (On some double wall oven models, UPPER and LOWER are displayed above their respective settings.)
NOTE: On some wall oven models, the set temperature shows in displays between their respective control knobs.
10 Timing and Cleaning Status Display – If set,
shows the remaining COOK TIME and the DELAY START time. Lights indicate the status of the self-clean cycle.
11 Time of Day Display
Shows set time of day.
(Continued next page)
Oven Controls Overview
For all modes except Proof, the oven will not operate unless both the Oven Mode and the Temperature knobs are set. See table.
To cancel a feature, turn either the Oven Mode knob or the Temperature knob to OFF.
To cancel PROOF, turn the Oven Mode knob to OFF.
Mode Knob Temperature Knob
PROOF OFF BAKE WARM to 550°F CONV BAKE/1 RACK WARM to 550°F CONV BAKE/MULTI WARM to 550°F CONVECTION/ROAST WARM to 550°F CONVECTION/BROIL HIGH or LOW BROIL DUAL BROIL HIGH or LOW BROIL STD BROIL HIGH or LOW BROIL CLEAN CLEAN
Oven Mode knob Temperature knob
Push the PROBE, TIMER, CLOCK, COOK TIME or DELAY START buttons and set them
by turning and pushing the Mini-Knob. See each respective section for details.
The Mini-Knob will select in increments of 1, 5 or 10 depending on how fast it is turned. Turn it clockwise to increase probe set temperatures and time or counterclockwise to reduce them. Push to set.
See the Control lockout section for how to lock and unlock the controls.
Mini-Knob
Turn to select Push to enter
Double oven display shown
Probe Temperature Set and Time Controls
– 7 –
(Continued next page)
Clock and Control Lockout
To set the clock
1 Push the CLOCK button. 2 Turn the Mini-Knob to select the time of day
and push it to enter. NOTE: While setting, the time will roll
around from AM to PM.
Clock
The clock must be set for the automatic oven timing functions to work properly.
The time of day clock cannot be changed during Delay Start. (It can be changed during a regular bake or broil operation.)
Power failure
If a flashing time of day is in the display,
you have experienced a power failure. Reset the clock.
Control lockout
Allows you to lock out all controls so that the Oven Mode knob, Temperature knob and the control panel buttons cannot be activated when set.
NOTE: On double oven models, this activates this feature for both ovens.
To lock/unlock the controls:
1 Push and hold the COOK TIME and
DELAY START buttons at the same time
for 3 seconds until the control beeps and the display shows “Loc.” After locking the controls, the time of day will appear in the display.
2 To unlock, push and hold the COOK TIME
and DELAY START buttons at the same time. (“Loc” will appear in the display). Hold for 3 seconds until the control beeps and “Loc” disappears from the display.
When this feature is on and the controls are attempted to be set, the display will show “Loc.”
NOTES:
• If locked while a cooking, cleaning or timed function are in operation, they will be cancelled.
• The adjustment will be retained in memory after a power failure.
Double oven display shown.
Double oven display shown.
Mini-Knob
Turn to select Push to enter
Push to
select
Push and hold at the same time to
lock/unlock
(Continued next page)
– 8 –
Timer Feature
NOTE: The timer is independent of all the other functions and it does not control the oven.
You may program the timer to time cooking or other household activities for up to 11 hours and 59 minutes.
To set the timer:
1 Push the TIMER button. 2 Turn the Mini-Knob to select the length of
time for the timer up to 11 hours and 59 minutes and push to enter it.
On double oven models, a second timer may be set by pressing the TIMER button twice.
The timer display will show hours and minutes counting down 1 minute at a time from 24 hours to 1 hour. It will then change to show minutes and seconds counting down until the last minute is reached. The control will beep and the display will show seconds until the timer counts down to :00.
When the timer reaches :00, the control will beep 3 times followed by one beep every 6 seconds until the TIMER button is pushed.
The 6-second tone can be cancelled by following the steps in Tones at the end of a timed cycle in the Special Features section.
To cancel the timer:
1 Push the TIMER button. 2 Turn the Mini-Knob to :00 and push to enter.
Mini-Knob
Turn to select Push to enter
Push to select
Double oven display shown.
(Continued next page)
– 9 –
Special Features
Special features of your oven control
Oven thermostat adjustment
Your oven has additional Special Features that you may choose to use.
They remain in the control’s memory until the steps are repeated. The Special Features will remain in memory after a power failure.
Either the Oven Mode knob and/or the Temperature knob must be turned to OFF.
You may find that your new oven cooks differently than the one it replaced. Use your new oven for a few weeks to become more familiar with it. If you still think your new oven is too hot or too cold, you can adjust the thermostat yourself.
To adjust the oven thermostat:
1 Push and hold the PROBE and DELAY START
buttons at the same time for 4 seconds until the display shows SF (Special Features).
2 Push the PROBE button. A “0” will show in the
display.
On double wall oven models, a “0” will show in both the upper and lower oven displays. Push the PROBE button a 2nd time (“UPPER” will show in the display) to set the upper oven, and push PROBE a 3rd time (“LOWER” will show in the display) to set the lower oven.
3 Turn the Mini-Knob to adjust the oven
thermostat up to 35°F hotter or (-) 35°F cooler in 1°F increments.
4 Push the Mini-Knob to enter your choice.
On double oven models, either the Oven Mode knob or the Temperature knob will have to be turned to OFF for each oven.
NOTE: While in the Special Features mode, if the Mini-Knob is not pushed to enter a choice after 60 seconds, the mode will be cancelled (without changes) and the time of day will return to the display.
The following are the features and how you may activate them.
Double oven display shown.
2. Push to choose.
1. Push and hold at the same time to enter/exit SF.
5 Push and hold the Mini-Knob for 5 seconds
to exit SF (Special Features) and return to the time of day clock.
Do not use thermometers, such as those found in grocery stores, to check the temperature setting of your oven. These thermometers may vary 20–40 degrees.
NOTE: This adjustment will only affect baking temperatures; it does not affect broiling, convection or self-cleaning temperatures. The adjustment will be retained in memory after a power failure.
3. Mini-
Knob
Push to
enter choice
Tones at the end of a timed cycle
At the end of a timed cycle, 3 short beeps will sound followed by one beep every 6 seconds until the TIMER button is pushed. This continuous 6-second beep may be cancelled. To cancel the 6-second beep:
1 Push and hold the PROBE and DELAY START
buttons at the same time for 4 seconds until the display shows SF (Special Features).
2 Push the TIMER button to choose between:
con SF bEEP – Continuous Beeps – Reminder
beeps will sound after a timed cycle has ended until the TIMER button is pushed.
SF bEEP – No beeps – The reminder beeps after a timed cycle is cancelled.
3 Push the Mini-Knob to enter your choice. 4 Push and hold the Mini-Knob for 5 seconds
to exit SF (Special Features) and return to the time of day clock.
– 10 –
Double oven display shown.
2. Push to choose.
1. Push and hold at the same time to enter/exit SF.
NOTE: On double oven models, this cancels the end-of-cycle tone for both ovens.
(Continued next page)
3. Mini-
Knob
Push to
enter choice
Special Features
Tone volume
This feature allows you to adjust the tone volumes to a more acceptable volume. There are three possible volume levels.
1 Push and hold the PROBE and DELAY
START buttons at the same time for
4 seconds until the display shows SF (Special Features).
2 Push the COOK TIME button to choose
between:
1 SF bEEP – Quietest Beep Volume. 2 SF bEEP – Middle Beep Volume.
3 SF bEEP – Loudest Beep Volume. 3 Push the Mini-Knob to enter your choice. 4 Push and hold the Mini-Knob for 5 seconds
to exit SF (Special Features) and return to
the time of day clock.
NOTE: On double oven models, this activates this special feature for both ovens.
12-hour, 24-hour or clock blackout
Your control is set to use a 12-hour clock. If you would prefer to have a 24-hour military time clock or black out the clock display, follow the steps below.
1 Push and hold the PROBE and DELAY
START buttons at the same time for
4 seconds until the display shows SF
(Special Features).
2 Push the CLOCK button to choose between:
12 hr – 12 hour clock with AM and PM.
24 hr – 24 hour clock – military time.
OFF – blacks out the clock from the disp1ay. 3 Push the Mini-Knob to enter your choice. 4 Push and hold the Mini-Knob for 5 seconds
to exit SF (Special Features).
NOTE: If the clock is in the black-out mode, you will not be able to use the Delay Start function.
Double oven display shown.
Double oven display shown.
3. Mini-
Knob
Push to
enter choice
2. Push to choose.
1. Push and hold at the same time to enter/exit SF.
3. Mini-
Knob
Push to
enter choice
2. Push to choose.
1. Push and hold at the same time to enter/exit SF.
– 11 –
(Continued next page)
Special Features
Sabbath Feature, 12-hour shut-off or no shut-off
With this feature, should you forget and leave the oven on, the control will automatically turn off the oven after 12 hours during baking functions. If you wish to turn off this feature, follow the steps below.
1 Push and hold the PROBE and DELAY
START buttons at the same time for
4 seconds until the display shows SF (Special Features).
2 Push the DELAY START button to choose
between:
12 SF Shdn – The oven will automatically turn off after 12 hours.
no SF Shdn – The oven will not automatically turn off after 12 hours.
SAbbAth – Designed for use on the Jewish Sabbath and Holidays.
The Sabbath feature can be used for baking/roasting only. It cannot be used for convection, broiling, self-cleaning or Delay Start cooking.
When the Sabbath Feature is set, the oven light and all audible beeps will be disabled. The feature will also provide a random delay period, of approximately 30 seconds to 1 minute, before the oven will turn on once it is set to BAKE.
3 Push the Mini-Knob to enter your choice. 4 Push and hold the Mini-Knob for 5 seconds
to exit SF (Special Features) and return to the time of day clock.
NOTE: On double oven models, this activates this special feature in both ovens.
Double oven display shown.
3. Mini-
Knob
Push to
enter choice
2. Push to choose.
1. Push and hold at the same time to enter/exit SF.
– 12 –
Sales Mode
The oven control can be operated in SALES MODE. When the unit is connected to 120 VAC from L1–L2, the control will function normally. The 240 VAC relays will not function.
Operational Notes
Certain modes, when selected, will automatically enter into a preheat. The PREHEAT light will turn on and 100°F will appear in the display. (The temperature display will start to change once the oven temperature reaches 100°F.) The convection fan will turn on several seconds into the preheat cycle and remain on until the oven has reached the set temperature. The control will beep when the oven is preheatedthis will take approximately 10 to 15 minutes. The PREHEAT light will turn off and the display will show the set temperature.
Preheat Chart
Mode Preheat
Proof No
Bake Yes
Convection Bake - 1 Rack Yes
Convection Bake - Multi Yes
Convection Roast Yes
Convection Broil No
Dual Broil No
Std Broil No
Clean No
Probe Usage No
Different broil elements are used in each broil
• mode. There are 3 different broil modes, each providing a HI and a LO setting.
The Dual Broil mode uses both the inside and
• outside broil elements.
The Standard Broil mode uses the inner element
• only.
The Convection Broil mode uses both the inside
• and outside broil elements and convection fan.
Broil will not work if the temperature probe is
• plugged in.
When using the probe, you can use the timer,
• but you cannot use timed oven operations.
On the double wall oven, the oven control will
• automatically set the oven that has the probe plugged into it.
In Convection Bake, the rear bake element and
• the fan operate whenever the oven is heating.
Convection Broil will not work if the temperature
• probe is plugged in. Never leave your probe inside the oven during a broil cycle.
On the double wall oven, you can use timed
• baking in both ovens at the same time. Turn the Oven Mode knob and the Temperature knob of the second oven to the desired settings. Push the COOK TIME button and turn and push the Mini-Knob to enter. Push the DELAY START button and turn and push the Mini-Knob to enter.
Preheat operation consists of multiple phases
• which are time and/or temperature dependant. Each phase of preheat utilizes combinations of inner and outer bake, broil, and convection elements. For example, one phase may use inner convection, outer convection, and outer broil simultaneously. Another phase may use inner broil and outer bake simultaneously.
The oven and the oven interior lights will turn on
• immediately and stay on until the oven is turned off.
The convection fan will cycle on and off while
• cooking to best distribute hot air in the oven. The convection fan shuts off when the oven door is opened.
A cooling fan will turn on to cool internal parts.
• This is normal, and the fan may continue to run even after the oven is turned off.
– 13 –
The Clean cycle can be set for a minimum of 3 hours and a maximum of 5 hours. The default setting is 5 hours. The 5 hour set time consists of 4 hours and 20 minutes of cleaning and 40 minutes of cool down. The door will unlock at an approximate temperature of 450°F.
On the double wall oven, you can set a clean cycle in both ovens at the same time. The last oven set will automatically delay its start until the fi rst oven's clean cycle cools to 400°F. On the double wall oven, you can bake or broil in one oven and self-clean in the other at the same time.
Self-Clean will not work if the temperature probe is plugged in or if the Sabbath feature is set.
Proofi ng will not operate when oven is above 125°F. The display will show “too hot”. Allow the oven time to cool.
Component Locator Views
30-in. Double Wall Oven (Integrated Stainless shown)
Control Panel
Broil Element
Convection Fan
Meat Probe Outlet
Oven Door Gasket
Oven Door
Broil Element
Lights
Lights
Lights
Hidden Bake Element
Convection Fan
Meat Probe Outlet
Lights
Oven Door Gasket
Oven Door
Hidden Bake Element
(Continued next page)
– 14 –
Control Compartment
Top Oven
Power Vent
Assembly
Bottom Oven
Left Side Oven
Lights Wire
Harness
Cooling Fan
Cooling Fan
FAD
Door Lock
Capacitor
Relay Board
Power Board
Probe Wire
Harness
Right Side Oven
Lights Wire
Harness
Thermal Line Break Thermal Cutout (TCO)
Left Side Oven
Lights Wire
Harness
Power Vent
Assembly
Capacitor
FAD
Relay Board
Right Side
Oven Lights
Wire Harness
Probe Wire
Harness
Door Lock
– 15 –
(Continued next page)
30-in. Single Wall Oven (Pro Stainless shown)
Broil Element
Convection Fan
Control Panel
Meat Probe Outlet
Oven Door Gasket
Oven Door
Control Compartment
Lights
Lights
Hidden Bake Element
Thermal Line Break Thermal Cutout (TCO)
Cooling Fan
Left Side Oven
Lights Wire
Harness
Power Vent
Assembly
FAD
Door Lock
Capacitor
Relay Board
Power Board
Right Side
Oven Lights
Wire Harness
Probe Wire
Harness
– 16 –
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