Monogram MORERADWRH2092 Installation manual

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Installation Instructions
WB28K10553 High Altitude Kit
For Monogram Professional Range and Rangetop Installations
at Elevations of 6,000 Feet or More Above Sea Level
WARNING: This conversion must be
performed by a qualified installer or gas supplier in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes responsibility for the conversion.
This kit is designed for both LP and Natural Gas range and rangetop models. Use only the orifices specified. Additional orifices may be present.
Keep all orifices and parts that are removed for possible future use.
TOOLS YOU NEEDED FOR CONVERSION
Small Flat-Head Screwdriver
Safety Glasses
1/2” Deepwell
Socket Wrench
1/4” and 7mm Nutdrivers
(2 to 2.4 mm or 3/32” tip size,
60 mm long)
Small Pliers
Philips
Screwdriver
2
CHANGE BURNER ORIFICES
IMPORTANT: Find your model number below. Read
each orifice label to identify and install them in the exact locations shown.
A.
30” LP Range Model ZDP304L and ZGP304L
as indicated.
B.
Replace the burner heads, caps and top grates
Use 77HXL orifice on three burners for LP model ZDP304L and ZGP304L.
30 Natural Gas Range Model ZDP304N and ZGP304N
DO NOT CHANGE THESE NATURAL GAS ORIFICES.
Use a 99HXL orifice for the right-front burner.
Use a 175HXN orifice for the right-front burner.
.
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CHANGE BURNER ORIFICES
INSTALLATION TIP: The orifices for
ranges and rangetops operating on either gas type—Natural or LP—are included in this kit. Select and use only the orifices specified for the type of gas being used.
A. Remove the burner grates, burner
caps and burner heads.
B. Change only the main burner
orifices. The main orifice is located in the center of the burner. The simmer orifice is located higher beside the center of the burner. Do not change the simmer orifice.
NOTE: Models equipped with a grill do not require a grill orifice change.
Spark
Igniter
Main Orifice
Burner Cap
Burner
Head
Burner Base
Simmer Orifice
ALL 36 AND 48 RANGE OR RANGETOP MODELS:
ZDP364, ZDP366, ZDP484, ZDP486, ZGP364, ZGP366, ZGP484, ZGP486, ZGU364, ZGU366, ZGU484, ZGU486
MAIN ORIFICES
Use 99HXL or 175HXN orifices for all burners.
31-10698-3 11-10 GE
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CHANGE GRIDDLE ORIFICE
3
(if present)
Locate the 3/4” long griddle orifice. Select the proper orifice size for your gas and burner from the conversion chart.
A. Lift off the griddle flue cover. Remove the 2 inside
clamping screws.
Griddle Flue Cover
NOTE: Remove the 2 screws
Leveling Screws
Clamping Screws
positioned on the inside only. Do not remove the outermost screws—they are for leveling.
B. Lift out the cast-iron grease trough. Slide the
griddle toward the rear and out of the hold-down tabs along the bottom.
4A
CHANGE MAIN BAKE BURNER
ORIFICE (if present)
Locate the 3/4” long bake burner orifice. Select the proper orifice size for your gas and burner from
the conversion chart. A. Remove the oven door and set aside in a safe
location.
B. Remove the 2 oven bottom hold-down screws
from the rear of the cover.
Hold-Down Screws
Oven Bottom
C. Slide the oven bottom forward and set aside. D. Remove the burner diffuser screw.
Clips
C. Carefully lift and hold the griddle while pulling
additional length of the capillary from the entry hole. Stand the griddle on end in the grease sump.
Capillary
D. Remove the 2 hold-down screws at the rear of the
burner.
Pull the burner straight back toward the rear and
out of the gas inlet.
Back of Range
E. Use a 1/2” deepwell socket to remove and replace
the orifice.
Front of Range
Diffuser screw
E. Lift the front of the burner diffuser up slightly and
slide it forward to disengage the clips at the rear. Set the burner diffuser aside.
F. Remove the 2 burner retention screws.
Burner
Lift the front of the burner up slightly and slide for-
G.
Burner retention screws
ward setting aside (careful not to damage the igniter.)
H. Use a 1/2” deepwell socket to remove and replace
the orifice.
Reverse these steps to reassemble the griddle.
Push excess capillary back into the entry hole. Place the unused orifice in the holder for possible future use.
I. Reverse these steps to reassemble the griddle.
Push excess capillary back into the entry hole. Place the unused orifice in the holder for possible future use.
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4B
CHANGE COMPANION BAKE BURNER ORIFICE (if present)
Locate the 3/4” long bake burner orifice. Select the proper orifice size for your gas and burner
from the conversion chart. A. Remove the oven
door and set aside in a safe location.
B. Remove the 2
oven bottom hold-down screws from the rear of the cover.
C. Slide the oven bottom forward and set asside. D. Remove the burner diffuser screw. E. Lift the front of the
burner diffuser up slightly and slide it forward to disen­gage the clips at the rear. Set the burner diffuser aside.
F. Remove the 3
burner retension screws (1 in front and 2 at the rear)
G. Lift the front of the burner
up slightly and slide leftward to remove.
H. Use a 1/2” deepwell
socket to remove and replace the orifice.
I. Reverse these steps to
reassemble the griddle. Push excess capillary back into the entry hole. Place the unused orifice in the holder for pos­sible future use.
Hold-Down
Screws
Oven Bottom
Clips
Diffuser Screw
Burner
Retension
Screws
5
ADJUST BURNER FLAMES
Normally, burners do not need further adjustment. Make adjustments only when necessary.
A. Turn on the gas. Plug in electrical cord. B. Turn all burners on highest setting and check the
flames. They should be blue in color. When using LP gas, the flames may have some yellow tipping at the ends of the flame. Foreign particles in the gas line may cause an orange flame at first, but this will soon disappear.
C. Turn the burner knob to “LO” while observing the
flame.
Adjust the setting of the upper row of flames using
the valve bypass screw as follows:
Adjustments must be made with two other
burners in operation on a medium setting. This prevents the upper row of flames from being set too low, resulting in the flame being extinguished when other burners are turned on.
D. To adjust the flame, remove the knobs. Insert a
small flat-blade screwdriver into the hole in the center of the valve stem to engage screw.
• If the flames are too small or flutter, turn the screw counterclockwise.
• If the flames are too large, turn the screw clockwise.
E. Make the adjustment by slowly turning the screw
until flame appearance is correct.
Once the conversion is complete and checked, fill out the conversion label and affix the label near the rating label. For ranges, place the label beneath the control panel. For rangetops, place the label on the bottom of the unit.
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BURNER OUTPUT RATINGS: BTU/HR
NG (Natural) Gas, 5” W.C.P.
MODEL BURNER
ZDP48, ZGP48, ZGU48 ZDP36, ZGP36, ZGU36
ZDP304 ZGP304
ZDP304 ZGP304
ALL GRILL 15,000
ALL GRIDDLE 18,000
ZGP48, ZGP36
ZGP30 BAKE MAIN 20,500
ZGP48 BAKE COMPANION 9,000
ZGP304, ZGP36 ZGP48
ZGP48 BROIL COMPANION 9,000
ALL SURF. Main 16,800
BURNERS Simmer 1,200
RF BURNER
Simmer 1,200
RR, LR, LF
Simmer
BAKE MAIN 20,500
BROIL MAIN 12,500
Main 16,800
Main
BTU
RATE
8,800
1,200
ORIFICE
SIZE
0.075” (1.90mm)
0.002” (0.51mm)
0.075” (1.90mm)
0.002” (0.51mm)
0.050” (1.26mm)
0.002” (0.51mm)
0.0689” (1.75mm)
0.067” (1.70mm)
0.0807” (2.05mm)
0.0807” (2.05mm)
0.0492” (1.25mm)
0.063” (1.60mm)
0.052” (1.32mm)
ID
175HXN
51SL
175HXN
51SN
126HXN
51SN
0.069
0.067
0.081
0.081
0.049
160
132
LP (Propane) Gas, 10” W.C.P.
MODEL BURNER
ZDP48, ZGP48, ZGU48 ZDP36, ZGP36, ZGU36
ZDP304 ZGP304
ZDP304 ZGP304
ALL GRILL 14,000
ALL GRIDDLE 16,000
ZGP48, ZGP36
ZGP30 BAKE MAIN 20,000
ZGP48 BAKE COMPANION 9,000
ZGP304, ZGP36 ZGP48
ZGP48 BROIL COMPANION 9,000
ALL SURF. Main 13,800
BURNERS Simmer 1,200
RF BURNER
Simmer 1,200
RR, LR, LF
Simmer
BAKE MAIN 20,000
BROIL MAIN 11,500
Main 13,800
Main
BTU
RATE
7,900
1,200
ORIFICE
SIZE
0.043” (1.08mm)
0.013” (0.34mm)
0.043” (1.08mm)
0.013” (0.34mm)
0.033” (0.84mm)
0.013” (0.34mm)
0.047” (1.19mm)
0.047” (1.19mm)
0.0512” (1.45mm)
0.0512” (1.45mm)
0.0354” (0.90mm)
0.041” (1.04mm)
0.0360” (0.91mm)
ID
99HXL
34SL
99HXL
34SL
77HXL
34SL
0.047
0.042
0.051
0.051
0.035
104
91
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