Monogram ZVB36, ZVB30, JXBC57 Installation Instructions Manual

Page 1
Installation Instructions
If you have questions, call 800-GE-CARES or visit our website at: www.monogram.com
Downdraft Vent Systems
36" Wide Models: ZVB36
30" Wide Models: ZVB30
Monogram.
®
We bring good things to life.
Page 2
CAUTION
WARNING
Before you begin—Read these instructions completely and carefully. IMPORTANT: Save these instructions for local inspector’s use. IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES. Note to Installer: Be sure to leave these instructions with the Consumer. Note to Consumer: Keep these instructions with your Owner’s Manual for future reference.
This appliance must be properly grounded. See “Power Supply”, page 10.
If you received a damaged vent, you should immediately contact your dealer or builder.
Proper installation is the responsibility of the installer. Product failure due to improper installation is not covered under the GE Appliance Warranty. See the Owner’s Manual for warranty information.
For Monogram local service in your area, 1-800-444-1845. For Monogram service in Canada, 1-888-880-3030. For Monogram Parts and Accessories, call 1-800-626-2002.
www.monogram.com
WARNING: To reduce the risk of fire, electric shock, or injury to persons, observe the following.
A. Use this unit only in the manner intended
by the manufacturer. If you have questions, contact the manufacturer.
B. Before service or cleaning unit, switch
power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a promi­nent warning device, such as a tag, to the service panel.
• Do not attempt to repair or replace any part of the downdraft system unless it is specifi­cally recommended in this book. All other servicing should be performed by a quali­fied technician.
• For general ventilating use only. Do not use the exhaust hazardous or explosive materials and vapors.
• Installation work and electrical wiring must be done by a qualifed person(s). In accor­dance with all applicable codes and stan­dards including fire-rated construction.
To reduce the risk of fire and to properly exhaust air, be sure to duct air outdoors. Do not vent exhaust air into spaces within walls or ceilings or into attics, crawl spaces or garages.
WARNING: TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
Do not attempt to repair or replace any part of the downdraft system unless it is specifically recommended in this book. All other servic­ing should be performed by a qualified technician.
Contents
2
Design Information
Models Available ........................................................... 3
Accessories ..................................................................... 3
Product Dimensions ..................................................... 3
Advance Planning ..................................................... 4, 5
Installation Preparation
Cutouts for Monogram Cooktops ...................... 6, 7, 8
Clearances...................................................................... 9
Tools and Materials Required...................................... 9
Parts Supplied ............................................................... 9
Remove Packaging ...................................................... 10
Power Supply ............................................................... 10
Venting Options .................................................... 11, 12
Ductwork
Duct Fittings ................................................................ 13
Installation
Step 1, Install Downdraft Vent ................................... 14
Step 2, Install the Ductwork ....................................... 14
Step 3, Install Raise/Lower Switch ............................ 15
Step 4, Connect Power ............................................... 16
Step 5, Install Filters, Check Operation.................... 16
Cleaning ....................................................................... 16
Accessories
JXRB57 Kit for Indoor Remote Blower Locations ... 17 JXBC57 Kit for Outdoor Remote Blower Locations 20
Page 3
Design Information
2-1/4"
3-1/4"
7"
12-3/8"
5-3/8"
3-1/4"
7-1/2"
6-3/8"
2"
8-1/2" Lift
Downdraft Vent Systems
Models Available
Accessories
Product Dimensions
These downdraft vents systems can be retracted when not in use.
1
1
8
8
7
6
5
8
7
8
2
2
7
7
3
3
6
6
4
4
5
5
UNIT ON
1
8
2
7
ZVB36
1
2
3
4
1
2
36" Wide Downdraft Vent in white, black and stainless steel
• JXRB57 optional accessory for indoor remote location of the blower/motor assembly. Use this kit when the blower and motor assembly will be located outside or below the cabinet floor.
30" Models 30" 28-3/8" 36" Models 36" 33-3/4"
A
ZVB30 30" Wide Downdraft Vent in white, black and stainless steel
• JXBC57 optional outdoor cover accessory for remote installation of blower and motor assembly on an outside wall.
AB
1
1
2
3
1
2
3
4
1
8
8
7
6
4
5
8
7
6
5
8
2
2
7
7
3
3
6
6
4
4
5
5
UNIT ON
1
8
2
7
3
6
4
5
B
14-3/4"
27"
26"
3
Page 4
Design Information
Base
Cabinet
Filler Panel
Base Sink BS30 Min. For ZVB30 BS36 Min. For ZVB36
Filler Panel
Maintain Cutout Clearances
to Front Edge as Specified
Downdraft Vent Systems
Advance Planning
The installation of these downdraft vents with any Monogram cooktop requires careful consideration. For accurate planning, this book provides individual dimension drawings for the vent and the Monogram cooktop installation.
Countertop Requirements:
The countertop must have a deep flat surface to accommodate the cooktop and the vent. Countertops with a rolled front edge and backsplash may not provide the flat surface area required.
Base Cabinet Requirements:
The base cabinet must be deep enough to accommodate the min. clearance to the front edge of the countertop, the cooktop burner box and the vent.
Creative Solutions
When the kitchen design calls for an against the wall
installation, move the base cabinet forward, 3” to 5”. Filler panels or complimentary moldings can be added to the exposed cabinet sides.
Before you begin you must:
1. Review countertop dimension illustrations
to be sure you will have enough flat countertop surface.
2. Check to be sure that the total countertop depth required (including min. cutout to front edge depth) allows enough space for a backsplash.
3. Review the cabinet illustration. Check to be sure that the interior cabinet depth will house the cooktop burner box, the vent and the cutout clearance from the front.
4. When countertop and cabinet depth present a problem, review Creative Solutions.
5. Read this book completely to accurately plan the installation location, clearances and ductwork requirements.
With careful planning you can achieve a custom look with minimal adjustments.
In an island or pennisula, use an extra deep
countertop. The countertop overhang at the front can be adjusted to meet setback to cutout requirements.
When the cutout to front edge of the countertop
requirement is more than 2”, add a bullnose trim to the front edge of the countertop. Include the trim thickness when measuring front edge to cutout requirement. By adding the trim, the cooktop can be moved forward, providing additional countertop depth and interior cabinet space.
B18
Base Sink
BS30 to BS42
B18
End Panel
Countertop Overhang per Cooktop Clearances Must be Maintained
Trim
Add a Bullnose Trim or Other Decorative Molding to Increase Countertop Depth and to Maintain Required Clearance From Front Edge to Cutout.
1-7/8"
DOWNDRAFT
VENT
4
Cover Panel
Page 5
Design Information
Downdraft Vent Systems
Advance Planning (continued)
Clearances
• The downdraft system with blower, motor and ductwork will occupy the cabinet below the countertop and cooktop.
• The blower/motor assembly can be located below the cabinet floor. The assembly will fit between 16" floor joists. Order JXRB57 for indoor remote locations.
– In this installation a transition to 6" round
is required.
• The blower motor assembly can also be installed outdoors. Order JXBC57 for remote blower installations outdoors.
– In this installation one or two 3-1/4"x10"
to 6" round transitions may be required.
• Refer to “Cooktop Clearances” for informa­tion on appropriate placement and neces­sary clearances when planning installation.
• Refer to your specific cooktop installation instruction for other appropriate clearances.
• Avoid placing cabinetry directly above the cooking surface when possible.
Ductwork
Prepare ductwork to vent to the outdoors.
• Use the shortest and straightest duct run possible.
– The maximum permissible length for duct
run is 150 feet.
– Refer to “Duct Fittings” chart to calculate
equivalent length for various duct configurations.
• If cabinetry is used above the cooking surface:
– Use cabinets no more than 13" deep. – Maintain 30" minimum clearance between
cooktop and unprotected cabinets directly above cooktop.
– If clearance is less than 30", protect
cabinet bottoms with flame-retardant millboard at least 1/4" thick or gypsum board at least 3/16" thick covered with 28 gauge sheet steel or .02" thick copper.
– Clearance between cooktop and protected
cabinetry must not be less than 24." EXCEPTION: Installation of a listed micro­wave oven or cooking appliance over the cooktop shall conform to the installation instructions packed with that appliance.
– Working areas adjacent to the cooktop
should have 18" minimum clearance
between countertop and cabinet bottom.
• Installation must conform with local codes.
• The downdraft blower system is designed to
use 3-1/4" x 10" ductwork. It can be transitioned to 6" round.
• Ductwork MUST be vented to the outside–
never into a crawl space, attic or other enclosed space.
• Determine the need for a wall cap or roof
cap. Order the cap in advance.
Electrical and Gas Locations
Plan the placement of the electrical outlet and gas (if used) carefully. Gas or electrical outlets cannot be placed on the back wall of the cabinet because it may interfere with the downdraft plenum.
• Install a standard electrical outlet within reach of the vents’ two foot long power cord.
– The vent and a Monogram gas cooktop
combination can operate from the same 120 volt standard duplex outlet.
– Electric cooktops must operate from a
separate 240 volt junction box.
5
Page 6
Installation Preparation
Downdraft Vent Systems
Cutouts and Clearances
ZEU769 Electric Cooktops with 36” Vent
• Measure carefully when cutting the countertop. Make sure sides of the opening are parallel and rear and front cuts are exactly perpendicular to sides.
• Measure to be sure there is room for clearances to the front edge of the countertop.
• Refer to cooktop installation instructions to be sure that models fit into the base cabinets being used.
1-3/4" Min. Cooktop Cutout to Rear
Vertical Combustible Surface
36"
21-3/4"
Cutout
Depth
Front Edge
of Countertop
34" Cooktop and Vent Cutout
5/8" Cooktop Overlap
2-1/2" Min. Clearance to Cutout
2" Min. Cutout
to Side Walls
• Identify the cutout illustration for the cooktop model you are installing.
– Draw lines on the countertop to follow as a
cutting guide. Measure and mark cooktop and vent overlaps to be sure there is enough flat countertop depth.
1/4" Overlap
1/8" Gap
22-1/2"
Total Flat
Surface
Required
Countertop Cutout: Requires 22-1/2" flat countertop surface and 24-3/8" total countertop depth.
Cabinet: Requires 22-1/2" inside cabinet depth. – Remove rear support rail.
2-1/2" to
Cutout
ZEU769 Cooktop
3/4"
22-3/4" to Back Wall
22" to Support Rail
19-7/8"
DOWNDRAFT VENT
24-3/4"
1-7/8"
3/4" Thick Support Rail
6
Page 7
Installation Preparation
3/4"
22-3/4" to Back Wall
22" to Support Rail
24-3/4"
2-1/2" to
Cutout
ZEU36 Cooktop
1-7/8"
3/4" Thick Support Rail
19-7/8"
DOWNDRAFT VENT
Downdraft Vent Systems
ZEU30R Digital Cooktops with 30" Vent
ZEU36R Digital Cooktops with 36" Vent
1-3/4" Min. Cooktop Cutout to Rear
Vertical Combustible Surface
29-7/8" (SS)
29-3/4" (B,W)
22-1/4"
Cutout
Depth
5/8" Cooktop Overlap
(1-1/8" at Center)
Front Edge
of Countertop
28-1/2"
Cooktop Area Cutout
2-1/2" Min.
Clearance to Cutout
2" Min. Cutout
to Side Walls
Countertop Cutout: Requires 23-3/8" (B,W) 23-1/2" (SS) flat countertop surface. Requires 24-3/4" (B,W) and 24-7/8" (SS) total countertop depth.
1-3/4" Min. Cooktop Cutout to Rear
Vertical Combustible Surface
36-1/8" (SS)
36" (B,W)
2-3/4"
21-3/4"
Cutout
Depth
19-1/8"
Cooktop
Cutout
Depth
Cooktop and Vent Cutout
5/8" Cooktop Overlap (1-1/8" at Center)
34"
1/4" Overlap
1/8" Gap
23-1/2" (SS)
23-3/8" (B,W)
Total Flat
Surface
Required
at Center
1/4" Overlap
1/8" Gap
23" (SS)
22-7/8" (B,W)
Total Flat
Surface
Required
2-1/2" to
Cutout
ZEU30 Cooktop
20-3/8"
3/4"
DOWNDRAFT VENT
22-3/4" to Back Wall
22" to Support Rail
24-3/4"
1-7/8"
Cabinet: Requires 23" inside cabinet depth. – See Creative Solutions, install in an
island or move cabinet base forward.
3/4" Thick Support Rail
Front Edge
of Countertop
Countertop Cutout: Requires 22-7/8” (B,W) 23" (SS)
flat countertop surface. Requires 24-1/4" (B,W) and 24-3/8" (SS) total countertop depth.
2-1/2" Min.
Clearance to Cutout
2" Min. Cutout
to Side Walls
Cabinet: Requires 22-1/2" inside cabinet depth. –Remove rear support rail.
7
Page 8
Installation Preparation
1"
22-3/4" to Back Wall
22" to Support Rail
24-3/4"
2-3/4" to
Cutout
ZGU375 Cooktop
1-7/8"
3/4" Thick Support Rail
19-7/16"
DOWNDRAFT VENT
Downdraft Vent Systems
ZGU36GG Gas Cooktops with 36" Vent
ZGU375 Gas Cooktop with 36" Vent
2-1/4" Min. Cooktop Cutout to Rear
Vertical Combustible Surface
36"
21-3/4"
Cutout
Depth
Front Edge
of Countertop
34" Cooktop and Vent Cutout
13/16" Cooktop Overlap (1-1/2" at Center)
2-1/2" Min.
Clearance to Cutout
6" Min. Cutout
to Side Walls
Countertop Cutout: Requires 23-3/8" (B,W) 23-1/2" (SS) flat countertop surface. Requires 24-3/8" (B,W) and 24-1/2" (SS) total countertop depth.
3-3/8" Min. Cooktop Cutout to Rear
Vertical Combustible Surface
9/16"
21-7/16"
Cutout
Depth
2-9/16"
18-7/8"
Cooktop
Cutout
9/16"
36-1/2"
34" Vent Cutout
35-5/16"Cooktop
Area Cutout
7/16" Cooktop Overlap (1-1/4" At Center)
1/4" Overlap
1/8" Gap
23-1/2" (SS)
23-3/8" (B,W)
Total Flat
Surface Required at Center
1/4" Overlap
1/8" Gap
22-3/4"
Total Flat
Surface
Required
2-1/2" to
Cutout
ZGU36 Cooktop
20-1/16"
3/4"
DOWNDRAFT VENT
22-3/4" to Back Wall
22" to Support Rail
24-3/4"
1-7/8"
Cabinet: Requires 22-11/16" inside cabinet depth. –Remove rear support rail.
3/4" Thick Support Rail
Front Edge
of Countertop
8
Countertop Cutout: Requires 22-3/4” flat countertop surface and 24-1/4" total countertop depth.
2-3/4" Min.
Clearance to Cutout
7-9/16" Min. Cutout
to Side Walls
Cabinet: Requires 22-5/16" inside cabinet depth. –Remove rear support rail.
Page 9
Clearances
Caution:
Wall coverings,
countertops and cabinets should withstand 200° heat generated by any cooktop.
Installation Preparation
Downdraft Vent Systems
Gas - 8-13/16" min.
Electric - 2"
Clearance to Sidewall
Tools and Materials Required
Parts Supplied
30"
Min.
13"
Max.
18"
Min.
2" Min. to
Wall When
Installed
2" Min. to
Wall When
Installed
30"
Min.
13"
Max.
18"
Min.
8" Min. to
Wall When
Installed
Electric Cooktop Models Gas Cooktop Models
• Large flat-blade screwdriver.
• Jig saw
• Carpenter’s square
• Ductwork to suit the installation
Open the carton and remove parts package. Check contents to be sure all pieces are present.
8" Min. to
Wall When
Installed
4 Stablizing Brackets
Remote Raise/Lower Assembly
Switch Cover Plate
Plastic Strain ReliefWire box and screws Wire and White Connector
Attachment Bracket
9
Page 10
Installation Preparation
Plastic Ties
34" for 36" Models
28-1/2" for 30" Models
29-1/2"
Electrical Outlet 12" Above Cabinet Floor
Do Not Locate Gas or Electrical
Connections Within Shaded Area
Downdraft Vent Systems
Remove Packaging
Power Supply
• Remove the shipping materials and the carton, set carton aside. The carton can be used as a pad when changing or adjusting vent direction.
• Remove the plastic ties on both ends at the top of the vent.
WARNING FOR PERSONAL SAFETY:
Remove house fuse or open circuit breaker before beginning installation.
Do not use an extension cord or adapter plug with this appliance. Follow National electrical codes or prevailing local codes and ordi­nances.
This downdraft vent must be supplied with 120V, 60Hz., and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse.
Gas Cooktops
If this vent is installed in combination with a Monogram gas cooktop, it may operate from the same duplex outlet.
Electric Cooktops
If this vent is installed in combination with a Monogram electric cooktop, the vent must operate from a separate 120V outlet.
• A properly grounded 3-prong receptacle should be located within reach of the vents’ two foot power cord.
– Locate the receptacle inside the cabinet on
the right side wall. The receptacle cannot be placed on the back of the cabinet wall where it may interfere with the downdraft plenum. See illustration.
IMPORTANT: (Please read carefully).
The power cord of this appliance is equipped with a three-prong (grounding) plug which mates with a standard three-prong grounding wall receptacle to minimize the possibility of electric shock. The customer should have the wall receptacle and circuit checked by a qualified electrician to make sure the recep­tacle is properly grounded and has correct polarity.
• Where a standard two-prong wall receptacle is encountered, it is the personal responsibil­ity and obligation of the customer to have it replaced with a properly grounded three­prong wall receptacle.
Do not, under any circumstances, cut or remove the third (ground) prong from the power cord.
DO NOT USE AN EXTENSION CORD.
10
Page 11
Installation Preparation
Downdraft Vent Systems
Venting Options
Loosen Screws to Adjust Blower Left to Right
Nut Location Inside the Blower Discharge
• The downdraft vent is shipped with the discharge outlet pointing straight down and can be changed to the left or right side.
• The blower outlet is sized for 3-1/2" x 10" and can be transitioned to 6" round.
Loosen Screws to Rotate
30° to Left or 30° to Right
30° Rotation Left or Right
Side to side adjustments:
The entire blower mounting plate can be adjusted 3-1/2" to the left or right. This will help to align vent discharge to house ductwork.
30° Rotation
For even more flexibility, the entire blower can be rotated up to 30° towards the left or 30° towards to right.
Discharge direction
The blower assembly may be removed and turned 90° for a left or right side discharge.
11
Page 12
Installation Preparation
Discharge Left
Downdraft Vent Systems
Venting Options
• A left or right 90° direction adjustment
should be performed before dropping into the countertop opening.
• Flatten the shipping box to use as a pad.
• Lay the vent on its back onto the pad.
To change to a left or right discharge:
• Remove 4 nuts holding the blower to the mounting plate. See illustration. One nut is just inside the blower discharge.
• Remove and turn the blower to the right or left.
• Reinstall the 4 nuts.
To locate the ductwork holes in the cabinet floor or side walls:
• Temporarily, place vent into the countertop opening.
• Push the vent all the way to the back of the opening.
• If you are transitioning to 6" round, place transition piece over the discharge outlet.
– Mark the location and remove the
assembly.
– Cut holes and install ductwork
connections.
Order JXRB57 for installation of the blower and motor below the floor.
Order JXBC57 for installation of the blower and motor outdoors.
12
Discharge Down (as Supplied)
Discharge Right
Page 13
Ductwork
Downdraft Vent Systems
Duct Fittings
Use this form to compute maximum permissible lengths for duct runs to outdoors.
Note: Do not exceed maximum permissible equivalent lengths!
Flexible ducting:
If flexible metal ducting is used, all the equivalent feet values in the table should be doubled. The flexible metal duct should be straight and smooth and extended as much as possible.
Do NOT use flexible plastic ducting.
Downdraft Vent
150' maximum equivalent length
Note: Any home ventilation system, such as a cooktop with a downdraft exhaust mechanism, may interrupt the proper flow of combustion air and exhaust required by fireplaces, gas furnaces, gas water heaters and other naturally vented systems. To minimize the chance of inter­ruption of such naturally vented systems, follow the heating equipment manufacturer’s guidelines and safety standards such as those published by NFPA and ASHRAE.
Equivalent Quantity Equivalent
Duct Piece Dimensions Length* Used Length
1 ft.
6" round, (per foot
straight length)
1 ft. 3-1⁄4" x 10" (per foot straight length)
6" 90° elbow 15 ft.
6" 45° elbow 9 ft.
3-1⁄4" x 10" 90° elbow 16 ft.
3-1⁄4" x 10" 45° elbow 5 ft.
3-1⁄4" x 10" 90° flat elbow 18 ft.
6" round to 3-1⁄4" x 10" transition 7 ft.
3-1⁄4" x 10" round to 6" transition 5 ft.
6" round to
1
4" x 10"
3
transition
90° elbow 20 ft. 3-1⁄4" x 10" to 6"
round transition 90° elbow 12 ft.
6" round wall cap with damper 21 ft.
3-1⁄4" x 10" wall cap with damper 27 ft.
6" round roof cap 20 ft.
6" round roof vent 24 ft.
*Actual length of straight duct plus duct fitting
equivalent. Equivalent length of duct pieces are based on actual tests conducted by GE Evaluation Engineer­ing and reflect requirements for good venting performance with any downdraft cooktop.
Total Duct Run
Total
13
Page 14
Installation
Duct Tape Over Seam and Screw
Screw
Air
Flow
Downdraft Vent Systems
Step
1
Install Downdraft Vent
Optional Method Secure to Cabinet Side With Top Screw on Case
Or Use Second Screw
Secure the Lower Brackets
to Blower Housing
Place the downdraft vent into the countertop cutout, against the back side.
• Secure the downdraft to the countertop supplied brackets. See illustration.
– Fasten brackets to top screws on the front
side of the vent, secure to cabinet side wall just below the countertop. Or,
– Fasten one bracket to vent side and secure
to cabinet back wall.
Preferred Method Secure the Upper Brackets With Screws Located on the side of Case and Attach to Back Wall of Cabinet
– Install two brackets on the bottom of the
vent. Attach brackets to slide screws on the vent and to the floor using wood screws (not supplied).
• When installing in a tile countertop surface, it may be necessary to apply a locally approved caulking to cover any gaps.
• The downdraft blower system is designed for
Step
2
Install the Ductwork
14
use with 3-1/4" x 10" ductwork. It can be transitioned to 6" round.
•Ductwork MUST be vented to the outside – never into a crawl space, attic or other enclosed space.
•6" PVC duct should be used when installing under a concrete slab.
Note: Local building code must be followed for installation and in specifying approved type and schedule of PVC duct used.
• DO NOT USE flexible plastic ducting.
• Always use appropriate roof or wall cap with damper. Laundry type wall caps should never be used.
• Use the straightest duct run possible.
• For satisfactory performance the duct run should not exceed 150 ft. or its equivalent
length when bends or various fittings are used. Refer to the table of equivalent lengths to calculate your installation.
• Install ductwork so the piece of duct nearest the downdraft unit slots INTO the next piece of the duct. Secure the joints with self­tapping screws and apply duct tape around the joints to ensure an airtight seal.
Page 15
Step
3
Install Raise/Lower Switch
WARNING: Disconnect electrical power from unit before beginning switch installation. Failure to do so could result in personal injury or damage to the electrical controls.
Determine the location for the RAISE/ LOWER switch. The wiring lead is 72" long.
• Drill a 3/16" hole into the desired location. – If switch is mounted into a tile surface, drill
the hole between tiles. Use locally approved caulking to cover any gaps.
• Center the mounting bracket over the hole and mark pilot holes. Remove and drill pilot holes.
• Mount the metal switch bracket with screws (not provided, choose screws for your type of countertop or use locally approved adhesive).
• Tie a knot in the lead as close to the switch as possible. This will prevent the lead from being pulled away from the switch.
• Thread the wire lead through the hole in the top of the countertop.
Installation
Downdraft Vent Systems
Trim
Knot
Mounting Bracket
3/16" Hole
Thread Electrical Leads Through Hole
• Pull wire through hole from underside of countertop and thread the wire lead into the end of the wire box.
• Peal film from the back of the switch trim to expose the adhesive.
• Press trim onto the mounting bracket to set the adhesive.
• Peal film from the back of the RAISE/ LOWER pad to expose adhesive. Align with impression and press to set adhesive.
•Remove protective coating from the top of the trim frame.
Important: Do not connect wire leads to white connector until you have threaded the lead through the countertop hole and through the end of the wire box.
• Push wire metal leads into the white connec­tor plug. Pull wire through box leaving about 2" additional length. See illustration.
• Place plastic strain relief over wire, the wire should be flat and fit into the area. Do not pinch or twist the wire. Snap the strain relief closed.
• Push the strain relief into the hole on the wire box. It will snap into position.
• Secure wire box to vent with screws provided.
•Coil the excess wire and position away from moving parts and cabinet contents.
Leads
2 Pin Connector
Pull 2" Length
Out of Box
Strain
Relief
15
Page 16
Installation
Downdraft Vent Systems
Step
4
Connect Power
Step
5
Install Filters, Check Operation
• Plug power cord into properly grounded receptacle.
To raise the vent, press the RAISE/LOWER switch.
– On 30" models, the switch is located on the
top right side of the vent.
– On 36" models, the switch is installed in a
separate location.
• Tip filter into the opening and pull straight down so that the filter rests on slides.
• Slide the filter to the right side.
• Tip the other filter into the opening and pull straight down.
• To turn the fan on, slide control to HIGH.
– Select desired speed by sliding control
between HI and LO settings.
Cleaning
Note: It is not necessary to turn the fan OFF before lowering the vent. The fan will auto­matically turn off when the vent is lowered. When the fan is not turned off before lower­ing the vent, it will automatically come on at the previously set speed when the vent is fully raised.
To lower the vent, press the RAISE/LOWER switch and hold until the vent begins to lower.
Cleaning the Stainless Steel Downdraft Vent
Stainless steel has some unique cleaning characteristics. In order to keep you vent looking like new, we suggest cleaning it with
Stainless Steel Magic or a similar product.
Stainless Steel Magic is available at Ace, True
Value, Servistar, HWI and other leading stores. It is also available through GE Parts by calling 1-800-626-2002. Order part number WX10X15.
16
Page 17
This kit provides for the installation of the blower and motor outside of the cabinet, such as below the floor. Use this kit for indoor remote installations only.
JXRB57 Kit
For Indoor Remote Blower Locations
Tools and Materials required:
• Pencil
• Measuring tape
• Drill with appropriate bits
• Nut driver
• Junction box
• Wire nuts
• Safety glasses
• 3-1/4" x 10" to 6" round transition.
• 3-1/4 x 10" duct, (or 6" round) sufficient length to reach the outdoor wall cap or roof cap.
• Electrical cable and connectors, sufficient length to connect the downdraft vent to the remote blower location. 14-guage min. is recommended, must conform to local codes.
Parts Supplied
Step
1
Prepare the Vent
Note: A 3-1/4" x 10 transtion to 6" round is required.
3"
Blower Wire Box
Loosen Screw
Blower Conduit
Hanger Brackets
Package of screws
Cover Plate
• Flatten the shipping box to use as a pad.
• Place the unit on its back onto the protec­tive pad.
• Remove the wire box on the plenum.
• Cut the blower leads approximately 3" from the plug on the end of the vent.
• Remove the blower conduit by loosening the screw on the fitting.
• Set aside the 3" wire leads with plug, wire box and screws.
Outlet Plate
17
Page 18
JXRB57 Kit
14-1/2"
For Indoor Remote Blower Locations
Step
1
(continued)
• Remove the 4 nuts holding the blower to the mounting plate. One nut is hidden inside the outlet. Remove blower.
• Remove the blower mounting plate.
• Remove 2 screws along the bottom of the blower box which are visible once blower plate is removed.
• Carefully, turn the unit over to access the back side.
• Remove 4 screws along the top of the blower box.
• Turn unit over and remove the 4 screws along the top.
• Remove the blower box.
• Retain all screws.
Important:
unused parts. If the appliance is relocated at a later time, parts may be needed.
Save any
Hidden Screws
Step
2
Determine Blower Location
• Determine location of the blower and motor. – The blower will fit between floor joists, 16”
on center. Or, provide a surface to attach the entire assembly to the underside of the floor.
• Secure mounting brackets to the top of the blower with screws and nuts. One bracket in each corner, as illustrated. – Set the bracket at the ends of the curved
slots to reach a 14-1/2” span between floor joists, or adjust for your installation situation.
• Mark the installation location and cut hole for 6” round duct.
• Secure the blower to the joists.
Blower
Blower Box
Blower Mounting Plate
18
Page 19
Step
Wiring to Blower Junction Box
Provided Mounting Screws
Blower Wire Box
Wire Nuts
3-Wire Connectors
Plenum
JXRB57 Kit
For Indoor Remote Blower Locations
3
Connect Ductwork
Downdraft
Duct Adapter
Outlet Cover
• The downdraft plenum can discharge from either the right or left side. Select the side that provides the best alignment to ductwork extending to the blower assembly below.
– For a left side discharge, install the outlet
plate to the bottom of the plenum on the left side. Install the cover plate to the bottom of the right side. Reverse plates for a right side discharge.
.
• Connect the plenum to the ductwork. A transition is required to connect the 3-1/4" x 10" duct to the 6" round inlet on the blower.
• Tape to seal all joints.
Step
4
Connect Electrical
• Use electrical cable and connectors that conform to local codes (14 gauge min. is recommended). Use a length to reach between the vent and the blower/motor location.
• Attach the wire box removed from the blower conduit to the end of new wiring.
• Use wire nuts to secure the wire to the 3" remaining wires with plug.
• Insert the plug into the mating plug on the vent.
• Reinstall wire box with original screws.
• Install a junction box withing reach of the blower conduit.
• Use a conduit fitting to secure conduit to junction box. The red plastic anti-short bushing should be secured to the end of the conduit.
• Use wire nuts to connect wires.
19
Page 20
The blower and motor assembly can be
Base Assembly
Outlet Pan
mounted on an outside wall. This kit provides a means to mount the blower outside with a protective cover.
JXBC57 Kit
For Outdoor Remote Blower Locations
Materials Required (not supplied)
• Approved liquid tight service connections for use between the wire compartment on the base and inside the structure.
• 7 wire nuts or other approved connectors.
• Six 5/16" dia. fasteners compatible with the type of material the base is being fastened to.
• 3-1/4" x 10" to 6" round transition.
• 3-1/4 x 10" duct, (or 6" round) sufficient length to reach the outdoor installation location.
• Electrical cable and connectors, sufficient length to connect the downdraft vent to the remote blower location. 14-guage min. is recommended, must conform to local codes.
Tools required:
• Pencil or chalk
• Measuring tape
• Drill with appropriate bits
• Phillips head screwdriver
• 1/4" Nut driver
• Wire nuts
• Safely glasses
Step
1
Check Parts Supplied
• Separate the cover from the base assembly by removing 5 screws. Retain screws.
• Check to be sure all parts are present.
Cover
Junction Box
Package of screws
Cover Plate
Outlet Plate
Damper
20
Page 21
3"
Blower Wire Box
Blower Conduit
Loosen Screw
10" Min
Above Ground
6-11/16"
16"
4-3/4"
6"
12"
Align With Duct Opening On Outside Wall
1-13/16"
12-15/16"
6 Holes For 5/16 Fastners
6-1/8" Dia.
Step
2
Mark Mounting Location
JXBC57 Kit
For Outdoor Remote Blower Locations
• The base is designed to be mounted to studs on 16" centers. Use the dimensions shown to determine the location of the ducting and wiring through the wall.
– Or, place the base against the exterior wall
and mark the 6 mounting locations, the 6" duct location and the hole for the wiring. Use pencil or chalk.
• The bottom of the base assembly must be 10" min. above the ground. There should be no obstructions to the discharge from the damper.
• Cut a 6-1/8" dia. hole in the vertical struc­ture to accommodate a 6" round duct and another hole for the wiring.
• Drill 6 pilot holes through the wall for the 5/16" fasteners.
Step
3
Prepare the Vent
CAUTION:
do not damage electrical wiring or hidden utilities. Check for interference with floor joists and stud walls. If necessary, locate the base to provide a secure installation.
• Place a 6" round duct through the hole extending approximately 3" from the wall to provide a proper seal with the blower. Secure the duct to the building structure to prevent it from being pushed back when the blower is installed.
• Flatten the shipping box to use as a pad.
• Place the unit on its back onto the protective pad.
• Remove the wire box on the plenum.
• Cut the blower leads approximately 3" from the plug on the end of the vent.
• Remove the blower conduit by loosening the screw on the fitting.
• Set aside the 3" wire leads with plug, wire box and screws.
When cutting or drilling into a wall or ceiling,
21
Page 22
Step
3
(continued)
• Remove the 4 nuts holding the blower to the mounting plate. One nut is hidden inside the outlet. Remove blower.
• Remove the blower mounting plate.
• Remove 2 screws along the bottom of the blower box which are visible once blower plate is removed.
• Carefully, turn the unit over to access the back side.
• Remove 4 screws along the top of the blower box.
• Turn the unit over and remove the 4 screws along the top.
• Remove the blower box.
• Retain all screws.
Important: Save any unused parts. If the appliance is relocated at a later time, parts may be needed.
JXBC57 Kit
For Outdoor Remote Blower Locations
Hidden Screws
Blower
Blower Mounting Plate
Blower Box
• The downdraft plenum can discharge from either the right or left side. Select the side that provides the best alignment to ductwork extending to the blower assembly.
– For a left side discharge, install the outlet
plate to the bottom of the plenum on the left side. Install the cover plate to the bottom of the right side. Reverse plates for a right side discharge.
.
• A transition is required to connect the 3-1/4" x 10" duct to the 6" round inlet on the blower.
• Tape to seal all joints.
Step
4
Connect Blower Wires
22
• Check that the red plastic anti-short bushing is secured in the end of the conduit. Install the blower conduit into the conduit connec­tor on the junction box and tighten the screw.
• Install a liquid tight fitting in the hole of the wire compartment on the base, sized to fit wire being used.
• Run the electrical wiring from the downdraft vent to the wire compartment.
• Attach the green ground leads from the wire compartment, connecting one to the green ground lead on the blower and the other to the ground lead of the wiring from the downdraft vent.
• Connect the neutral (white) and power lead (black) from the blower to the leads from the downdraft vent.
• Use wire nuts to connect wires.
Duct Adapter
Base Assembly
Wires
to Vent
Strain
Relief
Downdraft
Outlet Cover
Blower Conduit
Red Anti­Short Bushing
Conduit Connector
Wire Compartment
Green Ground
Leads
Page 23
JXBC57 Kit
For Outdoor Remote Blower Locations
Step
5
Connect Electrical
Step
6
Mount Blower
• Use electrical cable and connectors that conform to local codes (14 gauge min. is recommended). Use a length to reach between the vent and the blower/motor location.
• Attach the wire box removed from the blower conduit to the end of new wiring.
• Use wire nuts to secure the wire to the 3" remaining wires with plug.
• Insert the plug into the mating plug on the vent.
• Reinstall wire box with original screws.
• Mount the blower onto the mounting plate. Secure with original nuts.
• Install damper to bottom of outlet with 4 screws.
Blower Wire Box
Plenum
Provided Mounting Screws
Wire Nuts
Wiring to Blower Junction Box
3-Wire Connectors
• Place the cover over the the assembled kit
Step
and secure with 16 screws.
7
Finalize Installation
23
Page 24
®
Monogram.
General Electric Company Louisville, KY 40225
NOTE: While performing installations described in this book,
safety glasses or goggles should be worn.
For Monogram local service in your area, call 1-800-444-1845.
NOTE: Product improvement is a continuing endeavor at General Electric. Therefore, materials, appearance and specifications are subject to change without notice.
Pub. No. 49-80126 Dwg. No. 164D4290P084
(N.D. 397) 2/02 959-0344-000Rev.B
Loading...