Monogram 31-10702 Installation Instructions Manual

Installation

I str cti n

Professional

Outdoor Grills and

Cooktop

Tables de cuisson et barbecues

de plein air professionnels

Instructions d'installation

La section ffan_aise commence _ la page 23

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Instrucciones de instalaci6n

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I31-107021

11-08JR

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Installation Instructions

BEFORE YOU BEGIN

Read these instructions completely and carefully.

•IMPORTANT- savetheseinstructionsfor

local inspector's use.

• IMPORTANT-Observeallgoverning

codes and ordinances.

• Note to Installer- Be sure to leave these
instructions with the Consumer.

• Note to Consumer - Keep these instructions
with your Owner's Manual for future reference.

If you have questions concerning the installation of

this product, call the GEAnswer Center ®Consumer

Information Service at 800.626.2000, 8 a.m. to

10 p.m.EST,Monday through Friday,and 8 a.m.

to 7 p.m.EST,Saturday.

If you received a damaged grill or cooktop, you
should contact your dealer.

Installation of this outdoor grill or cooktop requires
basic mechanical skills. Proper installation is the

responsibility of the installer.
For Monogram local service in your area,

call1.800.444.1845.
For Monogram service in Canada,

call 1.800.561.3344.
For Monogram Parts and Accessories,

call 1.800.626.2002.

FOR YOUR SAFETY: Donotusethe

grillor cooktop ina space where gasolineorother
liquidshavingflammable vapors are storedorused.

The installation must conform to local codes or, in
the absence of local codes, with either the National

Fuel Gas Code, ANSI Z223.1/NFPA 54, National Gas
and propane Installation Code.

- WARNING:

• For outdoor use only. Use this outdoor grill or
cooktop only in the manner intended by the

manufacturer.

• This outdoor cooking gas appliance is not
intended to be installed in or on recreational

vehicles and/or boats.
Do not use the grill in on explosive atmosphere.

Keep the grill away from areas where gasoline or
other flammable liquids and vapors are stored or

being used.
Observe proper clearances to combustible

materials at all times.
Do not use a rusty or damaged LP tank.

Never substitute gases (natural for LPor LP for
natural). These grills ore factory-set for LP or

natural gas. Order the model for the installation
situation.

When storing the grill indoors, disconnect the
LP tank. Store the tank outdoors in a well

ventilated urea.

• Do not store additional LP tanks in or near the
gas grill.

Follow the guidelines on the LPtank for proper
storage, transport and handling.

IF YOU SMELL GAS:

• Shut off gas to appliance.

• Extinguish any open flame.

• Open lid.
If odor continues, keep away from the appliance

and immediately call your gas supplier or fire
department.

BEFORE LIGHTING:

1. Read instructions before lighting.

2. Open lid during lighting.

3. If ignition does not occur in 5 seconds, turn the
burner control(s) to OFF, wait 5 minutes and

repeat the lighting.

Installation Instructions

FOR OUTDOOR USEONLY

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THIS MANUAL THOROUGHLY BEFORE

INSTALLATION, USE OR SERVICING THIS
EQUIPMENT.

CALIFORNIA

PROPOSITION 65

WARNING: The burning of gas

cooking fuel generates some by-products, which
are on the list of substances, which are known bg

the State of California to cause cancer or

reproductive harm. California law requires
businesses to warn customers of potential

exposure to such substances. To minimize
exposure to the substances, always operate this

unit according to the Use and Care instructions
provided with this unit. Be certain to provide

adequate ventilation when cooking. California
Proposition 65 lists "Silica, crystalline" which is used

in one of the components of the IR burner, as an
agent known to the state of California to cause
cancer.

In Massachusetts: All gas products must be
installed using a "Massachusetts" licensed plumber

or gasfitter. A "T" handle type manual gas valve
must be installed in the gas supplg line to this

appliance. This applies to permanentlg installed
natural gas and propane installations. This does

not applg to propane portable installations using a
20-pound tank (not included) plus regulator and

hose assemblg, which is supplied with propane
gas grills.

INSECT WARNING!

Spiders and insects can nest in the burners of this
and ang other grill and cause the gas to flow from

the front of the burner. This is a very dangerous
condition which can cause fire to occur behind the

valve panel, thereb U damaging the grill and making
it unsafe to operate. Inspect the grill twice a gear or

immediatelg if ang sgmptoms appear.

CODE COMPLIANCE

Test in accordance with ANSI Z21.58 latest edition
standard for outdoor cooking gas appliances.

This grill is for outdoor use onlg. Check local
building codes for the proper method of installation.

In the absence of local codes, this unit should be
installed in accordance with the National Fuel Gas
Code No. Z223 latest edition and the National

Electrical Code ANSI/NFPA no. 70, latest edition.

CAUTION: Alloutdoorgrillsare

extremely heavy. Two people are required to lift
and place a built-in grill into an enclosure. At least

two people are also required to remove a grill on
cart from the skid.

Design Information

CONTENTS

Design Information

Models Available ......................................................................a

Product Dimensions and Clearances ......................5-7

Accessories ................................................................................8

Accessory Product Dimensions ........................................8

Installation Preparation

Advance Planning ................................................................9

Choosing the Location ........................................................9

Electrical Supply Requirements ....................................10

Gas Supply Requirements ..............................................10

Outdoor Grill, Cooktop and

Accessory Cutout Dimensions ......................................11

Tools Required ......................................................................12

Materials Required ..............................................................12

Parts Provided ......................................................................12

Remove Packaging from Cart Models ..............1:3,14

Remove Packaging from Built-in Models ..................15

Installation Instructions

LP Tank Tie-Down ................................................................16

Tank Drawer with LPTank Retainer Loop ................16

LP Gas Grill Connections

to a Grill or Cooktop ..................................................16, 17

Natural Gas Grill Connections ......................................17

Leak Testing ..........................................................................18

Make Electrical Connections ..........................................19

MODELS AVAILABLE (select the model according to the tgpe of gas)

<&o&, 6 _

ZGG540NB, 54" Built-In Natural Gas

ZGG540LB,54" Built-In LPGas

E_ CZ3

d

ZGG540NC,54" Natural Gas Grill with Cart

ZGG540LC,54" LPGas Grill with Cart

®@ O (®

ZGGa20NB, 42" Built-In Natural Gas

ZGGa20LB, 42" Built-In LP Gas

G'®

ZGG300NB, 30" Built-In

Natural Gas

ZGG300LB, 30" Built-In

LPGas

12" Outdoor Cooktop

with 2 Burners

ZGU!22N, Natural Gas

ZGU!22L, LPGas

l

d

ZGG542NC,54" Natural Gas Grill with Cart and 2 Side Burners

ZGG542LC, 54" LPGas Grill with Cart and 2 Side Burners

d

ZGGa20NC, 42" Natural Gas Grill with Cart

ZGGa20LC, 42" LP Gas Grill with Cart

ZGG300NC,30" Natural Gas Grill with Cart

ZGG300LC,30" LPGas Grill with Cart

4

Design Information

PRODUCT DIMENSIONS AND CLEARANCES

54" Built-In

12"Min.to Combustibles_
4" Min. Clearancefor Lid -1

to Non-Combustibles

42" Built-In

12"Min.to Combustibles....

4" Min. Clearancefor Lid ._

\,.........

I v

............. _---_41#/8 ........_"

Side View, All Built-ln Grill Models

i A
fl 1¢1/4" from
I I Bottomof

I I iiSupportFlange

U ........................:_............._.......

_25-1/2"

CountertopDepth

i i 27"to Front

' of ControlPanel

i

28-1/2"to Frontof Bullnose

*The weight of the grill isfully supported by

the sidetrims. Theback of the grill overlaps

6"

the back edge of the cutout.

30" Built-In

12"Min. to Combustibles
4" Min.Clearancefor Lid - ,

to Non-Combustibles _ ..... ..............

.................. 26"

i ..... !

297/8

I

::1.2"Outdoor Cooktop with 2 Burners

12"Min.to

Combustibles

onAll Sides

10-1/2"to ...._---_

the Bottom ::

of theSide ................._: J _4//_--_---

SupportFlange {__ I,. _ T

.........J_ -13''_1

Side View, Built-In Cooktop Model

i _ ...............i i_..............atthe Back

-i _ J 7/8" Overlap

B

_ .........25" Countertop Depth _:

11"

i-4 28"to Frontof Bullnose ,'4
i

26-1/2"to Front
ofControlPanel

*The weight of the cooktop is fully supported

by the side trims. The back of the cooktop

overlaps the back edge of the cutout.

Design Information

PRODUCT DIMENSIONS AND CLEARANCES

54" Cart with Side Burners

12"Min. to Combustibles
4" Min.Clearancefor Lid

to Non-Combustibles -i_

15-1/2"(bothsides)

54" Cart

12"Min. to Combustibles -

4" Min. Clearancefor Lid ,.

to Non-Combustibles

15-1/2"(bothsides)--

53-7/8"

_ _27-1/2"

SideBurner

andShelf

51"

__- 53-7/8"

..

_-

Design Information

PRODUCT DIMENSIONS AND CLEARANCES

42" Cart

12"Min. to Combustibles

4" Min. Clearancefor Lid --_

to Non-Combustibles I_'

15-1/2"(bothsides_

S

//41-7/8"

51 "

30" Cart

12"Min. to Combustibles
4" Min. Clearancefor Lid _ ,

to Non-Combustibles :_

15-1/2"(bothsides)--

51 "

°

7

ACCESSORIES

Design Information

ZX18DS, 18" 2-Drawer Storage

ZX27AD, 27" Access Doors

ACCESSORY PRODUCT DIMENSIONS

22-5/8"

;_ 18-1/8"_

2G"

ZX18TC, 18" Trash Bin

20"

27" •........................................_-

J

Installation Preparation

ADVANCE PLANNING

Built-In Monogram Outdoor Grills (Ire designed for
easg installation into a masonrg, non-combustible
enclosure. The grill drops into he opening and hangs
from its side flanges.

• A deck is not required for support from the bottom.
The cutout must be completely covered with

non-combustible material such as stone, brick,

ceramic tile, concrete board, etc. The counter surface
and edges must be flat and level.

Clearances:

• A 4" minimum

cleorance is
required behind

the grill to allow
the hood to open.

Clearances to Combustible Materials:

• Allow at least a 12" clearance at the back of the grill
when the exhaust is directed to a window or a

surface that is difficult to clean.
Allow 12" minimum cle(_rance on both sides and the

back of the grill to adjacent vertical combustible

construction.
These gas grills cannot be used below ang tgpe of

overhead construction.

Accessories:

• ZX27AD Access Doors mag be installed directlg

below a grill.

ZX18DS Storage Drawers CANNOT be installed
directlg below a grill or cooktop.

ZX18TCTrash Bin CANNOT be installed directlg below
a grill or cooktop.

Security:
Cart models (Ire equipped with (In anti-theft,

stationarg-mount securitg loop. This loop allows
gou to secure the grill to (_structure. See page 19.

Cooktop Installation:

Both an LPor Natural gas cooktop con be installed
in combinotion with a grill. The cooktop con be
connected to the same LP tank as the grill.

The cooktop con also be installed alone and be
supplied by a separate LPtonk. In this cose, you

must order (_regulator hose assembly. Order

WB21X10156 regulator hose assembly for (_20-lb.

LPtank connection.

4" Min.

LidClearance

CHOOSING THE LOCATION

These outdoor grills (Ire designed for outdoor use
only. Do not Iocote the grill in a building, garage

or other enclosed or semi-enclosed area.

• Ensure that fresh air ventilation is adequate.

NEVERUSETHEGRILLIN WINDY CONDITIONS.Windhitting
the grillwhile in use,espedallywinds blowinginto oracrossthis
hoodgap,can causepoorperformanceandin somecasescan
causethecontrolpanelto get hot enoughtocauseburns.

Steadyor gustywindscanpreventthenormalexhaustofhot
gases.Locateyourgrillawayfromprevailingwindsandavoid

grilling inwindy conditions.

• Locate the grill where prevailing winds will blow
into the front of the control panel.

The minimum clear(races to combustibles must
be maintained at all times.

• Do not install an outdoor grill below overhead
unprotected combustible construction.

The location must be level and stable.

9

Installation Preparation

ELECTRICAL SUPPLY REQUIREMENTS

A 120-volt, 60Hz, 1S-amp power supplg is required.
An individual properly grounded branch circuit or
circuit breaker is recommended. Install a properly
grounded 3-prong electrical receptacle at the rear

and below the cutout. Electrical must be located
within reach of the 6-ft. power cord.

GROUNDING THE OUTDOOR COOKING
CENTER AND 2-BURNER COOKTOP

IMPORTANT: PLEASEREAD CAREFULLY.FOR
PERSONALSAFETY,THIS APPLIANCE MUST BE

PROPERLYGROUNDED.

The power cord of this appliance is equipped with a
3-prong (grounding) plug which mates with a standard

3-prong (grounding) wall receptacle to minimize the
possibilitg of electric shock hazard from this appliance.

Have the wall outlet and circuit checked by a qualified

electrician to make sure the outlet is properlg
grounded. Where a standard 2-prong wall outlet is

encountered, it is gout personal responsibilitg and
obligation to have it replaced with a properlg

grounded 3-prong wall outlet.

• DO NOT,UNDERANY CIRCUMSTANCES,
CUTOR REMOVETHETHIRD (GROUND)

PRONGFROMTHE POWERCORD.

DO NOT USEAN ADAPTERPLUGTO
CONNECTTHE OUTDOORCOOKING
CENTERTOA 2-PRONG OUTLET.

DO NOT USEAN EXTENSIONCORD
WITH THISAPPLIANCE.

• DO NOT PLACETHE UNITIN STANDING
WATEROR ALLOW THE POWERCORD
TO BE IMMERSED.

THIS PRODUCT ISRECOMMENDED TO

BECONNECTED TO A POWER
SOURCEWITH GROUND FAULT

CIRCUIT INTERRUPT(GFCI)
PROTECTIONWHEN INSTALLED IN AN

OUTDOOR LOCATION. FOLLOW
LOCAL CODES.

If gou are uncertain about the GFCIprotection on
the power source to which gou are connecting this
appliance, please contact a professional electrician

for verification.

GAS SUPPLY REQUIREMENTS

These grills are factorg-set for either LP or natural
gas operation.

Do not attempt to operate the cooking center on a
different gas type than for what the grill orifices and
regulator are set. Check the rating plate to be sure
the gas supply matches the cooking product. Fuel
type conversion requires a conversion kit. Contact
your dealer or call 1.800.626.2002 to order.

GAS TYPE CONNECTIONS
AND CONVERSIONS

• WB28X10116 - LP to Natural Gas Operation
Conversion Kit. This kit is for all grill models
and 2-burner cooktops. Order this kit from
your Monogram supplier.

WB28X10117 - Natural to LP Gas Operation
Conversion Kit. This kit is for all grill models
and 2-burner cooktops. Order this kit from
your Monogram supplier.

• WB28X10118 - LP Portable/Stationarg
Conversion Kit. To change the connection from
LP portable (20# tank) to whole house stationarg
tank or stationarg tank to portable. Order this kit
from gour Monogram supplier.

• WB28X10119 - High Altitude Conversion Kit.
For operation above 2,000 feet. Order this kit
from gour Monogram supplier.

COOKTOP AND OUTDOOR COOKING
CENTER COMBINATION INSTALLATION

• Natural gas models are designed to operate
at 4" water column pressure. For proper
operation, the pressure of the natural gas
supplied to the regulator must be between

5" and 14" water column.
LP models are designed to operate at 11" water

column pressure. For proper operation, the
pressure of the LP gas supplied to the regulator

must be between 12" and 14" water column.
Install a manual shut-off valve in the gas line

(not provided), in an easilg accessible location.
Make sure the homeowner knows where and

how to shut off the gas supplg to the grills.

10

Installation Preparation

OUTDOOR GRILL, COOKTOP AND ACCESSORY CUTOUT DIMENSIONS

12"Min.

28-3/4"for30"Models
40-3/4"for42"Models
52-3/4"for54"Models

Separation

BetweenCutouts

11-7/8"

andElectricalLocations

•24-1/2"

24-1/2"

Grill Cutout

36"

Min.

AccessDoors

ZX27AD

24-1/8"

18-1/4"

Gas and Electrical Locations

6AS LOCATION:
Cuta3-1/2"dia.holefor

themanifoldconnection
asshownfor LPtank

orstationarygasline
connections.

ELECTRICALLOCATION:

Cuta1"dia.hole
atthebackleftside

__i{]/2, ' Dia Hole

rStationary

GasLine

3-1/2"Dia.Hole

forLPTankHose

ofthecutout.

• Ifthe countertop has an overhang, it must be notched or
cut backflush with the front face of the cabinet below.This

will allow the grill or sideburner to fit flush at the front.

ZGU122 10-7/8" ZX18TC

TrashBin

2-Drawer

Storage
ZX18DS

24/4" min.

*Note: When installing more than one accessory below the countertop, align the

accessories across the bottom by adjusting the dimension above the floor.The
cutouts must be offset depending on the product overlap below the cutout.
Overlap for ZX27ADis 7/8", for ZX!8DS is !-!/4" and for ZX!8TC is !-3/!6".

24"

• The grill and outdoor cooktop drops into the opening and
hangs from the sideflanges. Adeck isnot required for
support on the bottom.

The construction must be leveland stable and capable

of supporting up to 400 Ibs.

The opening for the cooktop must be 24-!/2" deep from

the front of the countertop. Cut a !" dia.hole below the
cooktop for the drain hose.

Cut a 1"dia. holeat the back left side of the cutout
for the grill's electrical connection.

A 120 volt outlet must be located within reach of the grill's
6' power cord.Thetransformer bracket must be mounted
within 3-1/2 feet of the outdoor grill.

Haintain 12"separation between cutouts for anoutdoor
grill andan outdoor cooktop installation.

CountertopNotchDetail

5/8" for Grills
9/16"for OutdoorCooktop

Rotisserie
Connection

Thegrill rotisserieconnectionis ontheleft sidenear
the front.Installationinto a 24-1/2"front-to-back

openingallowsaccesstotherotisserieoutlet.

11

Installation Preparation

TOOLS REgUIRED

SaberSaw

MeasuringTape

Carpenter'sSquare

SafetyGlasses

Phillips#2Screwdriver

Level

Drilland

AppropriateBits

AdjustableWrench

1/4"DriverorWrench

Flat-BladeScrewdriver

(3/32"blade)

PARTS PROVIDED

Grill Cover

RotisserieSpitForks

9VBattery(installed

onsomemodels)

SmokerBox

(onsomemodels)

RotisserieMotor andConnector

DripPan

BracketwithTransformerand

BatteryCompartment(only

on built-inmodels)

Pliers ApplianceDolly

,/

Utility Knife PipeWrench

MATERIALS REQUIRED (not provided)

PipeJoint Sealant

(approvedtype and

resistantto LPor

naturalgas)

Use stainless steel orflexible metal gas line to reachthe

built-in installation location or cart model location (if natural

or whole-house LP).Do not use vinyl hose.

PipeFittings ManualShut-Off

Valve

CuttingBoard

ionsomemodels)

RotisserieSpitRod

ZGU122 COOKTOP PARTS

LP MODELS

See product to determine parts used.

3/8" FlareTeeandTwo
3/8" x3/8" FlareHoses

(onmodelssoequipped)

12

Installation Preparation

REMOVE PACKAGING FROM CART MODELS

1. Cut the banding. Use o box cutter or utilitg knife to
score and cut the carton along the base (or remove
the staples with a staple remover or a screwdriver).

2. Lift the carton straight up and off of the grill.

jCut the banding

with tin snips.

t

L

Score and cut.

3. Remove all outside packing materials.

6. Open the lid. Cut plastic ties and bands.

7. The right-side shelf must be removed when using
an appliance dollLI to lift the grill off the skid.

A. On the right side of the grill, remove the screw

from the back side of the shelf.

Parts
Package

Grill Grates
Parts

Package

4. Remove the parts packages on each side at the bottom.

5. Remove the screws from the hold-down board on the
right side of the skid to allow the appliance dollLI to

slip under the wheels.
NOTE: When using an

appliance dollLI, the
grill must be handled

and removed from the
right side. The right-

side wheels do not
rotate.

H01d-D0wn
Board

B. Slide the shelf out of the holding pin at the front

end of the bracket.

Holding Pin

(;;S

(2;2;-2

13

Installation Preparation

REMOVE PACKAGING FROM CART MODELS Icont.)

8. Position the blade of the dollg next to the right
side of the grill. Tilt the grill back and awag to
allow blade to slip under the wheels.

NOTE: The wheels must rest on the blade

of the appliance dollg.

Securethe appliance --
dolly belt aroundthe
grill aboveor below

the controls to avoid
damageto the knobs.

9. Tilt and lift with the appliance dolly to remove the
skid from below the grill.

10. Roll the grill into operating position. Reinstall the
shelf on the right side.

11. Remove the tie holding the sear burner (on
some models). Lift the wire mesh cover on the

sear burner and remove packaging. Carefully,
replace the wire mesh cover. The wire mesh
must be wrapped around the vertical side
flanges.

Wheels must be

positioned ONthe
blade of the appliance dolly.

14

Installation Preparation

REMOVE PACKAGING FROM BUILT-IN MODELS

1. Cut the banding. Use o box cutter or utilitg knife
to score and cut the carton along the base (or remove
the staples with a staple remover or a screwdriver).

2. Lift the carton straight up and off of the grill.

Cutthe banding

with tin snips.

-- Scoreandcut.

3. Remove all outside packing materials.

4. Remove the screws from the hold-down boards on
the skid. This will allow better access to the ends

when lifting the grill off the skid.

6. Close the lid. Cut the plastic tie holding the
wires against the left side. Let the batterg
and transformer wires hang loose along the

back side.

I

Cuttie on the rearverticalsupport.

,

Lift the grill off the skid and slide it into the
prepared countertop opening.

8.

Remove the tie holding the sear burner (on

some models). Lift the wire mesh cover on the
sear burner and remove packaging. Carefullg,

replace the wire mesh cover. The wire mesh
must be wrapped around the vertical side

flanges of the burner.

Boards

5. Open the lid. Cut plastic ties and bands. Remove
the parts package. Remove the grill grates and

packaging.

15

installation

LP TANK TIE-DOWN {for built-in island installations}

Outdoor cooking applicances require an integral
means of limiting the movement of the LPgas cylinder.
For built-in appliances which require the use of a

remote LPgas supply cylinder (island applications), a

LPtank isinsertedinto frame.
LPtankissecuredwith fixed
thumbscrewonthreesides.

retaining device must be created.
Lateral movement shall not exceed !" (25./4mm) at the

retention means. The cylinder, or any portion of, shall
not become dislodged from the retention device when

a lateral force of equal weight to the cylinder is

1"Min.

applied, from any direction, at the center of the vertical
height of the cylinder.

Retaining device must not interfere with the operation
of the cylinder valve, and no movement shall transmit
strain to rigid tubing or pipe/hose connections. Hose
must not touch any portion of the grill/appliance. (ANSI

TeeNut1/4-20
Recommended

(3Sidesof Frame)

Z2! 58z 2006/CGA !.6z 2006)

TANK DRAWER WITH LP TANK RETAINER LOOP (free-standing models only}

To install the LP tank, fully extend the tank drawer
and the lift retainer loop. Place the tank on the
drawer bottom, inserting the loop on the bottom of
the tank through the hole in the drawer bottom. Tilt
the tank forward to lower the retainer loop to
engage the top ring on the tank. Insert the coupler
sleeve on the regulator over the tank inlet; turn
clockwise to tighten. Do not overtighten the coupler.
Open the tank valve when ready to use the grill.
Always close the tank valve when cooking is
complete.

Thumbscrew1/4-20
rightangleor spaded

2" long(3required)

LP GAS GRILL CONNECTIONS TO A GRILL OR COOKTOP

LP Gas Cooktop and Grill Combination
Connections

Use this method to connect a single tank to both
appliances.

ofGrill

--_ ToManifold
3/8"FlareTee

FromLpRegulated__Tank

To Cooktop

Note:Thesuppliedhosesare
differentlengths.Connectthemto
suityourinstallationsituation.

LP gas connections

• Completely close the main valve on the LP tank
supplying the grill.

• Attach one hose to the cooktop gas inlet; tighten.

• Attach one hose to the grill gas inlet; tighten.

• Attach the hose ends from the grill and cooktop to

the ends of the supplied 3/8" flare tee as shown.

• Attach the supplied regulator hose assembly to

the 3/8" flare tee as shown.

16

Installation Instructions

LP GAS GRILL CONNECTIONS TO A GRILL OR COOKTOP {cont.}

Single Gas Cooktop or Grill Connection

LPHoseand

Regulator

3/8" Flare

Fitting

20-lb.Type1 LPTank

Built-inmodelsshown.
Formodelsinstalledoncarts,openthetankstoragedraweronthe

rightsideto makethetankconnection.

NATURAL GAS GRILL CONNECTIONS

• The gas supply line must be sized to
accommodate the outdoor grill and, if present, an
outdoor cooktop connected to the same gas
supply.

• The grill or cooktop and its individual shut-off
valve must be disconnected from the gas supply
during any pressure testing of the system at test
pressures in excess of 1/2 PSIG.

1/2" Male to 3/4"

FemaleElbow

IncomingNatural

GasSupplyPipe

ManualShut-Off

Valve

Regulator

3/4" Min. Dia.

FlexibleConnector

_ 3/4" NPTto

Outdoor Cooktop: Install the cooktop with a
separate tank using the same method. Order

WB21X10156 Regulator hose assembly for the
20-lb. tank connection.

To connect 20-lb. LP tank:

• Attach the regular hose assembly to the brass
elbow. Do not use threading compound.

• Insert the coupler sleeve on the regulator over
the tank inlet; turn clockwise to tighten. Do not
overtighten the coupler.

To disconnect from the 20-lb. LP tank:

• Turn tank valve to OFF.

• Grasp the coupler sleeve, turn counterclockwise
and remove.

The installation of the outdoor grills or cooktop must
conform with local codes or, in the absence of local
codes, with the National Fuel Gas Code, ANSI
Z22&:l, latest edition.

Operating pressure is 4" water column. Supply
pressure should be 5" to 14" water column. If
pressure is more than 14" water column, a
step-down regulator is required.

Check with the local gas utility or with local codes
for instructions on installing gas supply lines. Be
sure to check on type and size of run and how deep
to bury the line. If the gas line is too small, the grill
will not function properly.

• Install a manual gas shut-off valve in an easily

accessible location.

• Use threading compound on male threads only.
Do not use threading compound on the male end

of a flare adapter.

Make connections as shown.

• Check to be sure the regulator arrow points in the

direction of gas flow, towards the grill and away
from the gas supply.

Built-inmodelsshown.
Makeconnectionformodelsinstalledoncartsinthesame

manner.Theentryforthegasline is onthe backof thecart.
Outdeer Ceektep: Installthe c00kt0pusingthesamemethod

illustratedabovefor the outdoorgrills.

17

installation

-&WARNING:

TEST FOR LEAKS

A complete gos tightness check must be performed at
the instollation site.

-&CAUTION:

To prevent fire or explosion hozard, DO NOT use or
permit sources of ignition in the orea while performing
a leok test. Perform leak test outdoors only. Never
perform o leok test with fire or flame. DO NOT SMOKE

WHILE PERFORMING THE LEAK TEST.

• Use on opproved non-corrosive leok detection
solution or creote o soopg solution of equal parts
mild dishwoshing detergent and woter.

Check to be sure all controls ore in the OFF position.
Turn on the fuel supplg. For naturol gos, turn manual

shut-off volve hondle 1/4 turn to olign with gos flow.
For LP,turn cglinder valve knob counterclockwise one

full rototion.
ApplLI liquid leok detector generouslLI on oll

connections ond fittings. See illustrations.

• If growing bubbles oppear on ong connection point,
IMMEDIATELY turn off the gas supplg.

To stop a gas leak:

, Turn off the fuel supplg.

• Turn on control knobs to release pressure. Turn
controls OFF.

• Wash off soapLI solution ond towel drLI.

• Tighten the loose joint and perform a new leak test.

Natural Gas Leak

Test Points

LP Gas Leak

Test Points

LPGas Leak Test Points

With Cooktop

ToManifold..... _

7/ /%

// 3/8" ToCooktop \\

FromRegulatedf II

LPTank i,_

18

Installation Instructions

INSTALL BRACKET WITH TRANSFORMER lBuilt-ln Models Onlg)

• Mount the bracket to the back wall of the
enclosure with 4 screws (not supplied).

• Slide the battery compartment from the top,
straight down, engaging the side slots.

Battery/Fuse

_l. Compartment

Bracket

NOTE:All connectors are polarized to connect correctlg.

Join transformer connectors.
Join batterg connectors.

Route the power cord through the enclosure to the
electrical outlet.

Battery Connectors

", SideSlots

fformer

Connectors

INSTALL COOKTOP BRACKET WITH BATTERY COMPARTMENT

• Mount the bracket to the back wall of the
enclosure with 4 screws (not supplied).

Slide the battery compartment from the top,
straight down, engaging the side slots. (if
necessarg, the bracket mag be factorg-

assembled.)
Join batterg connectors.

_--_ II1_ __--_ Battery Connecters

-- PowerCord

SECURITY LOOP

A stainless steel loop is welded to the bottom of the
free-standing grill chassis near the back right wheel.
To secure the grill, put a chain through the steel
loop and padlock through a stationarg, secured
egelet (chain, padlock and egelet not provided).

Loopfor securingfree-standing
grill with achain(locatedon
grill chassisbottomnearthe
backrightwheel)

19

I

stall ti

I

str cti

t 24-1/S"

Z×27AD ACCESS DOORS

i -_ _ i

DoubleAccess

Doors

° Cut the opening to the dimensions shown. Reinforce

the inside of the opening using ot least 1" wide

moteriul surround to accept the frame-mounting
screws.

. Ploce the flume into the opening ond secure with

screws (provided)on oil sides us shown.

, Hung the doors on the hinges us shown.

NOTE: If you ere installing another occessorLl into
the some enclosure, measure and cut the openings
to accommodate the bottom overlaps end align
them evenly (]cross the bottom.

18-1/4"

7/8"

Overlap

t

2O

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18-9/16"

10-1/8"

\'_t.

18"

i 1-1/4" Drawer

Overlap

25-3/16"

ZX18DS STORAGE DRAWER

IMPORTANT: The supplied rear support bracket
adjusts from 4-1/8" to 6-7/8". When using the
supplied bracket, cut the opening at least 4-1/8"
above the floor. If the opening is closer to the floor
of the enclosure, use another means of support for

the back of the drawer.
The rear support must be capable of supporting

50 Ibs., plus load.
o Cut the opening to the dimensions shown. Reinforce

the inside of the opening using at least 1" wide

material surround to accept the frame-mounting

screws.

NOTE: If gou are installing another accessorg into
the same enclosure, measure and cut the openings
to accommodate the bottom overlaps and align
them evenlg across the bottom.

o Adjust the bracket height with screws (provided) so

that the drawer cabinet will be level with the cutout.

o Slide the drawers into the opening.
° Open the top drawer. Locate the screw holes in the

top of the drawer cabinet, just inside the drawer.

Install 2 screws (not provided)to secure the drawer

to the enclosure.

Rear Support Bracket

2Mounting/w

Screws

1-1/4;'e_pWer _ U

21

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MountingScrews(10)

ZX18TC TRASH BIN

. Cut the opening to the dimensions shown. Reinforce

the inside of the opening using at least 1"wide
material surround to accept the frame-mounting

screws.

NOTE: If you are installing another accessory into
the same enclosure, measure and cut the openings
to accommodate the bottom overlaps and align
them evenlg across the bottom.

. Separate the mounting frame from the trash bin

door. Pull tab ends of the spring hinge pins outward

to disengage the bin.
. Insert the frame through the opening.
. Install 10 screws (provided).
. Tilt the trash bin rear retaining lip into the frame first.
. Secure the trash bin to the frame bg engaging the

spring hinge pins at the bottom.

SpringHingeClips(2)

1-3/16"Drawer

Overlap

18"

1"Thick

Door

___-------- RetainingLip

./"

26"

7_

7

J

12-1/2"

22