SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
This document is the private unpublished property of Money Controls Ltd and may not be reproduced in part or in
total by any means, electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls
Ltd does not accept liability for any errors or omissions contained within this document. Money Controls Ltd shall
not incur any penalties arising out of the adherence to, interpretation of, or reliance on, this standard. Money
Controls Ltd. reserves the right to amend, improve or change the product referred to within this document or the
document itself at any time.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 2 of 50
Contents
1) Diary of changes .............................................................................................................................. 4
2) Introduction....................................................................................................................................... 5
3) Operation.......................................................................................................................................... 6
4) UK AWP Industry Standard.............................................................................................................. 7
5) Electrical Connections...................................................................................................................... 8
6) Stud Positions .................................................................................................................................. 9
7) Electrical Interface Requirements .................................................................................................. 10
♦ Accept Common (COM A) .......................................................................................................... 10
♦ Standard Inputs .......................................................................................................................... 11
8) Alarms ............................................................................................................................................ 12
♦ Power-up Diagnostics................................................................................................................. 12
9) Dual Coin Rundown Interface (DCE) .............................................................................................13
10) Parallel Interface ......................................................................................................................... 14
♦ Ident Pin...................................................................................................................................... 14
♦ Coin Accept Outputs ................................................................................................................... 15
♦ Select Input ................................................................................................................................. 17
♦ Inhibit Lines................................................................................................................................. 18
♦ Bank Select Parallel Inputs (Modes 1, 4, 7 and 8) ..................................................................... 19
11) Sorting Coins .............................................................................................................................. 20
♦ 4-way Sorter ............................................................................................................................... 20
♦ 8-way Sorter (Active Manifold) ................................................................................................... 20
12) Sorter Overrides ......................................................................................................................... 21
♦ 4-Way Override........................................................................................................................... 21
♦ 8-Way Override........................................................................................................................... 22
13) Sorting Modes............................................................................................................................. 23
♦ Routing Plug (4 way sorting only)...............................................................................................23
♦ Using the routing plug ................................................................................................................. 23
♦ EEPROM mode (4-way / 8-way sorting)..................................................................................... 23
14) Protocol....................................................................................................................................... 24
♦ Serial Interface............................................................................................................................ 24
15) Active Manifold Interface ............................................................................................................ 25
16) Diagnostics ................................................................................................................................. 26
♦ Inhibit/Accept line and Inductive Noise Test............................................................................... 26
♦ Solenoid and Inductive Sensor Flash Test ................................................................................. 27
♦ Opto Test .................................................................................................................................... 28
♦ Exit Diagnostics .......................................................................................................................... 28
17) Bank Select Switches ................................................................................................................. 29
18) Rotary Switch Options. ............................................................................................................... 30
♦ Token Group Selection ............................................................................................................... 30
♦ Teach and Run Token “F”........................................................................................................ 31
♦ Alarm and Rundown settings “D”................................................................................................ 32
♦ Routing Plug / EEPROM mode “E”............................................................................................. 33
19) cctalk Serial Messages ............................................................................................................... 34
20) cctalk Interface Circuits............................................................................................................... 37
♦ Circuit 1 – cctalk Standard Interface...........................................................................................37
♦ Circuit 2 – cctalk Low Cost Interface .......................................................................................... 38
♦ Circuit 3 – cctalk Direct Interface................................................................................................ 39
♦ Circuit 4 – cctalk PC Interface .................................................................................................... 40
21) Servicing ..................................................................................................................................... 41
♦ Front Entry - Removal and Refitting ........................................................................................... 41
♦ Top Entry - Removal and Refitting ............................................................................................. 41
♦ Cleaning...................................................................................................................................... 42
♦ Accept Gate ................................................................................................................................ 42
♦ Sorter .......................................................................................................................................... 42
♦ Rear Cover ................................................................................................................................. 42
22) Fault Finding ............................................................................................................................... 43
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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23) Mechanical Specification ............................................................................................................ 44
♦ Position ....................................................................................................................................... 44
♦ Coin/Token Sizes........................................................................................................................ 44
♦ Specified EMC Performance ...................................................................................................... 45
♦ Environmental specification........................................................................................................ 45
♦ Material Flammability Rating ...................................................................................................... 45
♦ Top Entry dimensions ................................................................................................................. 46
♦ Front Entry Dimensions .............................................................................................................. 47
24) Label Details ............................................................................................................................... 48
Tables
Table 1: SR5 Rear Cover Details. ........................................................................................................... 8
Table 2: Power Supply .......................................................................................................................... 10
Table 3: Current Consumption .............................................................................................................. 10
Table 4: COM A DC Input Characteristics............................................................................................. 10
Table 5: Standard Input DC characteristics........................................................................................... 11
Table 6: Parallel Interface...................................................................................................................... 14
Table 7: Accept output DC characteristics ........................................................................................... 16
Table 8: 5 Coin Mode Accept Outputs (standard – Mode 1)................................................................ 17
Table 9: 16 Coin Mode Accept Outputs (standard – Mode 1)............................................................... 17
Table 10: cctalk Serial Commands........................................................................................................ 34
Table 11: Error Codes ........................................................................................................................... 36
Table 12: Fault Codes ........................................................................................................................... 36
Table 13: Status Codes ......................................................................................................................... 36
Table 14: Environmental Ranges .......................................................................................................... 45
Figures
Figure 1: Standard Top Entry configuration using bezel and rundown ................................................... 7
Figure 2: SR5 Connector Side................................................................................................................. 8
Figure 3: Input Hardware Configuration ................................................................................................ 11
Figure 4: DCE Connector Pin Outs ....................................................................................................... 13
Figure 5: Accept Outputs (1) ................................................................................................................. 15
Figure 6: Accept Outputs (2) ................................................................................................................. 16
Figure 7: 4-way sorter paths .................................................................................................................. 20
Figure 8: 8-way Active Manifold sorter paths ........................................................................................ 20
Figure 9: Sorter Overrides 4-way .......................................................................................................... 21
Figure 10: Sorter Overrides 8-way ........................................................................................................ 22
Figure 11: Routing Plug Connections.................................................................................................... 23
Figure 12: cctalk pin header .................................................................................................................. 24
Figure 13: Active manifold header........................................................................................................ 25
Figure 14: Active Manifold connector .................................................................................................... 25
Figure 15: Bank Select switches ........................................................................................................... 29
Figure 16: Rotary switch........................................................................................................................ 30
Figure 17: Circuit 1, cctalk Standard Interface ...................................................................................... 37
Figure 18: Circuit 2, cctalk Low Cost Interface...................................................................................... 38
Figure 19: Circuit 3, cctalk Direct Interface ........................................................................................... 39
Figure 20: Circuit 4, cctalk PC Interface................................................................................................ 40
Figure 21: Front Entry Removal Diagram.............................................................................................. 41
Figure 22: SR5 Accepted Coin Dimensions Graph ............................................................................... 44
Figure 23: SR5 Top Entry with Sorter Dimensions................................................................................ 46
Figure 24: SR5 Front Entry Dimensions................................................................................................ 47
Figure 25: SR5 Label Details................................................................................................................. 48
Figure 26: Top Entry / Front Entry Exploded View ................................................................................49
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 4 of 50
1) Diary of changes
Issue 1.0………………………………………………………….……………………………January 2001
Issue 2.0…………………………………………………………….………………….………….April 2001
Amended Fig 1.
SR5 Label detail added.
Added a line to Teach and Run procedure.
Removed power-up diagnostics – Credit sensor blocked/faulty.
Exit diagnostics modified.
Added coin diameter/thickness graph.
Addition of new Modes.
Issue 3.0…………………………………………………………….………………….……October 2001
cctalk details added.
Last page disclaimer amended.
Fig 21 amended.
Accept flap removal updated.
Reference to C220B removed from Mode 3.
Mode 10 now C220B only.
Diagram of stud positions added.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 5 of 50
2) Introduction
The SR5 series of coin acceptors has been designed to be compatible with the
standard 5” format currently used throughout the vending, amusement and
leisure industries.
Through the development of Series Resonance technology, the SR5
incorporates the highest levels of discrimination and functionality. Each
acceptor within the series will accept up to 16 different coins or 15 coins plus
one token.
Depending on your requirements, the SR5 series can be set-up to be backward
compatible with the C220B, C420, C435, C435 UK AWP and C450. This will be
determined by the Mode.
Mode 1 = C435
Mode 2 = C435 - BACTA Binary
Mode 3 = C420
Mode 4 = C435 - Customer Selectable Credit Codes
Mode 5 = C450/5 BDTA - 12 Coin
Mode 6 = Custom PCB
Mode 7 = C435 - Customer Selectable Credit Codes - C420 (Mode3) Inhibits
Mode 8 = C435 - Customer Selectable Credit Codes - BACTA (Mode2) Inhibits
Mode 9 = 16 coin BDTA - Custom Credit Codes - Custom Inhibits
Mode 10 = C220B
(See Manual TSP021 for further interface details).
As with all new Money Controls products other enhancements have been made
to the SR5 series as well as the new sensing technology.
These include:-
¾
cctalk serial communication.
(see appendix “SR5 cctalk”)
¾
Extended Teach and Run™ options.
(see appendix “SR5 MechTool”)
¾ Coinless programming.
¾ Adjustable coin security.
(see appendix “SR5 MechTool”)
¾ MechTool programmability.
(see appendix “SR5 MechTool”)
¾ Improved sorter coin detection.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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Page 6 of 50
3) Operation
Coin validation parameters are factory programmed for optimum acceptance of
up to 16 different coins or tokens and therefore no field adjustment is necessary
beyond token select / Teach and Run (see page 31).
However, the SR5 can now be programmed on site without the use of coins and
for total flexibility, if a new coin/token is required, the Teach and Run function
can be used to program all 16 coins and the token position 12.
Coins are inserted into a front or top entry acceptor and roll past a set of Series
Resonant sensors. If the characteristics measured from the inserted coin
match the stored window readings in all respects, then the coin is recognised as
being true. The accept gate will then open and the coin will pass through the
accept sensor. Once this happens the SR5 will send a predefined credit signal
to the host machine which will correspond to the coin accepted.
Depending on the SR5 model configuration the coin may then be diverted to
one of 4 different paths or 8 paths if using an active manifold.
If, on comparing the inserted coins characteristics, to all the pre-programmed
parameters, the coin readings do not match, this coin will be deemed invalid,
the accept gate will remain closed and the coin will travel through to the reject
via the reject path. The position of the reject path will be subject to whether a
direct reject or indirect reject option has been fitted.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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4) UK AWP Industry Standard
The UK AWP Standard SR5 is covered in detail in the appendix “SR5 UK
AWP”.
Basically, this would consist of a Top Entry SR5, Manifold 6, Universal
Rundown and Coin Entry Bezel.
Figure 1: Standard Top Entry configuration using bezel and rundown
P
B
L
/
7
3
4
1
385
10
185
78.5
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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Not to be disclosed without prior written permission from Money Controls
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5) Electrical Connections
Figure 2: SR5 Connector Side
Table 1: SR5 Rear Cover Details.
1 DCE (Dual Coin Entry) See section 9).
2 Parallel Interface See section 10).
3 Sorter Override See section 12).
4 Routing Plug See section 13).
5 Serial interface (cctalk) See section 14).
6 Active Manifold See section 15).
7 Diagnostics See section 16).
8 Bank Select Switches See section 17).
9 LED Indicator
10 Token Select / Function Switch See section 18).
11 Program Button
1
2
3
4
56
8
9
10
11
7
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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6) Stud Positions
The stud positions shown below are factory fitted at MCL.
“A” represents Money Controls backchannel compatible.
“B” represents Industry Standard backchannel compatible.
“C” is a customer specific option requested.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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7) Electrical Interface Requirements
Table 2: Power Supply
Voltage: +12V to +24V DC +/- 10%
Absolute (NOT MODE 9): Min +10V Max +27V
MODE 9 Absolute: Min +12V Max +40V
Min / Max rise time: 5ms / 500ms
(From 0V to within supply range)
Min / Max fall time: 5ms / 500ms
(From within supply range to 0V)
Acceptor Power up time: 200 ms from the application of a
valid voltage supply. A valid
supply must be between the limits
specified above.
Ripple voltage [ < 120Hz ]: < 1 Volt
Ripple voltage [ > 120Hz ]: < 100mV
Ripple voltage [ > 1KHz ]: < 20mV
Table 3: Current Consumption
Typically: 70mA
Maximum: 2.0A with sorter.
3.0A with sorter and active manifold.
♦ Accept Common (COM A)
This input is used to select the polarity of the accept signal and to provide the
current for any user load, driven by an accept output.
Table 4: COM A DC Input Characteristics
Characteristic Value Condition
I leak max 1mA Off load, i.e. no accept active
I in max User load +20mA On load i.e. accept active
V positive max +24V Positive Com A
V positive min 5V Positive Com A
V negative min 0V Negative Com A
V negative max -24V Negative Com A
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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♦ Standard Inputs
All the following inputs have the same electronic configuration:
- Inhibits
- Bank Select
- Diagnostics
- Overrides
- Select
The hardware configuration for this input is shown below:
Figure 3: Input Hardware Configuration
Table 5: Standard Input DC characteristics
Characteristic Value
V in Low (max) 1V
V in High (min) 4V
I max @ V in Low 0.5mA
10K
47K
INPUT
+5V
SR5
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8) Alarms
When enabled, an alarm condition will activate the accept lines with the binary
pattern 10111, (no Accept 4), for 80ms or for as long as the fault exists,
depending on the alarm condition.
Conditions that will indicate an alarm condition are:
1. A coin travelling backwards past the inductive sensors which indicates a
fraud is being attempted.
2. If the sorter optos are blocked for more than 1.5 seconds, the alarm signal
will remain active, for the duration of the blockage.
To turn the alarms ON or OFF see page 32 ‘Alarm and Rundown settings “D”’.
♦ Power-up Diagnostics
When the SR5 powers up, it performs an EEPROM self-check. If there is a
problem with the checksum, the LED will turn red and no coins will be accepted.
If diagnostic self check is enabled, the following are checked and if there is a
problem then the accept lines will show the alarm code, for as long as the fault
is present.
1. Blockage in the sensor area / faulty sensor.
2. EEPROM checksum
3. If a sorter is fitted the optics are checked for a blockage.
NB: If a sorter should be fitted but has been removed, then the SR5 will think
the sorter optics are blocked and therefore the alarm condition will be
permanent. This can only be rectified by re-fitting a sorter or re-programming
the SR5.
When the blockage / fault is rectified, the alarm code will automatically be
removed, except for a checksum error where the power has to be removed and
re-applied.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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9) Dual Coin Rundown Interface (DCE)
Figure 4: DCE Connector Pin Outs
This interface is used with the dual coin rundown. It is used to provide
information to the SR5 indicating whether a coin or a token has been entered.
Normally, when there is no coin or token in the entry, both the opto detectors
are active as they are receiving infrared light from the corresponding emitter.
This is the quiescent state.
When a coin or token is entered then the light path between the corresponding
emitter and detector is broken and the detector becomes inactive.
Once the coin has passed the optics, the system returns to its quiescent state.
Opto Emitter Supply
Opto Detector A (token) Input
Opto Detector B (coin) Input
Not Used
Key
Ground
1
2
3
4
5
6
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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10) Parallel Interface
Industry standard interface. Connector type: 21 pin SIL
This table only shows MODE 1 SR5 details. For other MODE SR5’s please
refer to manual TSP021.
Table 6: Parallel Interface
PIN FUNCTION ACTIVE
Input (I) /
Output(O) /
Power(P)
1 Ident COM A I/O
2 Accept 5 COM A O
3 Accept COM
(COM A)
+5V to +24V DC
0V to -24V DC
I and P
4 Accept 1 COM A O
5Key
6 Accept 2 COM A O
7 Accept 3 COM A O
8 Select NC / 5V = 5 coin mode.
Low = 16 coin mode.
I
9 Accept 4 COM A. O
10 Inhibit 4 See below. I
11 +V 12 – 24V DC. P
12 0V P
13 Inhibit 3 I
14 Inhibit 2 I
15 Inhibit 1 I
16 Inhibit 5 I
17 Inhibit 6 I
18 Inhibit 7 I
19 Inhibit 8
Inhibit lines MUST be pulled Low,
for a coin to be accepted.
If the inhibit line is not connected
or High, then the selected coin
will be rejected.
I
20 Bank Select 1 I
21 Bank Select 2
Low to Inhibit bank1.
I
1
The Bank Select inputs are connected in parallel with the DIL switches on the PCB. The
normal state, floating /High, is Selected (Bank Enabled).
If the Bank Select DIL switch is set to the ON position De-selected (Bank Inhibited) then
changing the state of the Bank Select input will have no effect.
If the Bank Select pin on the parallel connector is Low, De-selected (Bank Inhibited) then
changing the state of the Bank Select DIL switch will have no effect.
♦ Ident Pin
The ident pin (pin 1) can be used by the host machine to identify the SR5
acceptor and hence interpret the binary credit code outputs.
The ident pin is linked on board to COM A and will reflect COM A status
providing pin 8, (select), is Low. The ident pin status will change within 10ms of
a change in the select line status.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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Page 15 of 50
♦ Coin Accept Outputs
These outputs are capable of functioning as current sink,
(negative COM A) or current source (positive COM A).
If the value of COM A is outside the specification, then the performance of the
Accept outputs is not guaranteed.
On acceptance of a true coin, the transistors (COM A dependant) are turned on
for a period of 80ms
(2)
(+/- 5%) to within 1 volt of COM A at a Max. current
source/sink of 50mA.
The host machine must look for valid credit pulses NOT LESS THAN 50ms. It is
not sufficient to merely detect the edges of credit pulses. This ‘de-bounce’ will
prevent credits being registered by the host machine as a result of any noise or
false credit pulses being induced on the output lines.
(2)
Default time.
Figure 5: Accept Outputs (1)
ComA = +5V to +24V
0V
50mA MAX
O/P
Coin Accept
O/P
80ms
MAX 24V
0V
+5V to +24V
SR5
Host machine
COMA = +5V to +24V
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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Table 7: Accept output DC characteristics
Characteristic Value Conditions
V out active min. Com A minus 1V Positive Com A
V out active max. Com A plus 1V Negative Com A
I max (sink or source) 50mA Positive or Negative Com A
I Leakage
10µA
Off
Figure 6: Accept Outputs (2)
80ms
ComA = 0V
+5V to +24V
50mA MAX
O/P
Coin Accept
O/P
MAX 24V
0V
+5V to +24V
SR5
Host machine
COMA = 0V
80ms
ComA = -5V to -24V
0V
50mA MAX
O/P
Coin Accept
O/P
MAX 24V
-5V to -24V
0V
SR5
Host machine
COMA = -5V to -24V
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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♦ Select Input
This input determines whether the SR5 is in 5 coin mode or 16 coin mode. 5
coin mode uses a single output per coin and is therefore limited to 5 different
credit codes.
A High will select 5 coin mode whilst a Low will select 16 coin mode.
The default condition is High and therefore 5 coin mode.
Table 8: 5 Coin Mode Accept Outputs (standard – Mode 1)
Credit Code Accept 1 Accept 2 Accept 3 Accept 4 Accept 5
1 10000
2 01000
3 00100
4 00010
5 00001
5 coin mode credit patterns (1 = Active, 0 = Inactive)
In 16 coin mode a binary pattern is output on the Accept lines using A1, A2, A3
and A5. A4 is used as a strobe to indicate a valid credit pattern.
Table 9: 16 Coin Mode Accept Outputs (standard – Mode 1)
Credit Code Accept 5
Accept 4
(Strobe)
Accept 3 Accept 2 Accept 1
1 01000
2 01001
3 01010
4 01011
5 01100
6 01101
7 01110
8 01111
9 11000
10 11001
11 11010
12 11011
13 11100
14 11101
15 11110
16 11111
16 coin mode credit patterns
(only valid when Accept 4 is Active. 1 = Active, 0 = Inactive)
** For other SR5 variants, (page 5), please refer to TSP021: **
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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♦ Inhibit Lines
The Inhibit inputs define whether a programmed coin will be accepted or not.
Which coins are affected by the inhibit inputs is decided in conjunction with the
Bank Select inputs. (See next section).
If the Inhibit pin is not connected OR High then the corresponding coin will be
inhibited i.e. Rejected.
If the Inhibit pin is Low then the corresponding coin will be accepted if deemed
to be true.
NB: The default setting is for ALL inhibit inputs to be High and therefore coins
are inhibited.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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♦ Bank Select Parallel Inputs (Modes 1, 4, 7 and 8)
The SR5 is capable of accepting up to 16 different coin types.
Whilst it is possible for the coins to operate entirely independently, for the
purposes of inhibiting coins they are arranged in 2 banks of 8.
It is therefore only necessary to have 8 inhibit inputs (1 per coin in each bank).
Each of the Bank Select inputs controls its relevant bank (1 or 2).
Bank 1 contains coins 1 to 8.
Bank 2 contains coins 9 to 16.
When a Bank Select input is Low3, then the corresponding bank of coins are
de-selected (i.e. inhibited).
When a Bank Select input is High4, then the corresponding bank of coins are
selected (i.e. enabled).
The 8 inhibit inputs only act on the coins in the bank/s that are selected.
Examples.
When both Bank Select inputs are High then both banks of coins are selected.
In this state the 8 inhibit lines act on all 16 coins, i.e.
Inhibit 1 controls coin 1 and coin 9.
Inhibit 2 controls coin 2 and coin 10.
Inhibit 3 controls coin 3 and coin 11 and so on up to
Inhibit 8 controls coin 8 and coin 16
When Bank Select 1 input is High and Bank Select 2 input is Low then coin
bank 1 is selected and coin bank 2 is de-selected, i.e.
Inhibit 1 controls coin 1.
Inhibit 2 controls coin 2.
Inhibit 3 controls coin 3 and so on up to
Inhibit 8 controls coin 8.
When Bank Select 1 input is Low and Bank Select 2 input is High then coin
bank 1 is de-selected and coin bank 2 is selected, i.e.
Inhibit 1 controls coin 9.
Inhibit 2 controls coin 10.
Inhibit 3 controls coin 11 and so on up to
Inhibit 8 controls coin 16.
Notes:
3
Pulling Bank select Low is the same as setting the DIL switch UP (the ON position).
4
Pulling Bank select High is the same as setting the DIL switch DOWN (the OFF position).
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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Page 20 of 50
11) Sorting Coins
Due to the improvements incorporated in the SR5 4-way sorter, this sorter
is not compatible with any of the sorters previously manufactured by MCL
and vice versa.
♦ 4-way Sorter
Normally the SR5 will be used to sort coins to one of 4 paths.
(The passive manifold, if fitted, is used to channel the coins into the industry
standard footprint).
Sorting can be achieved either using the routing plug
(see Sorting Modes – page 23)
or having the paths pre-programmed into EEPROM. Switching between
EEPROM and routing plug can be achieved using the rotary switch
(see Routing
Plug / EEPROM mode “E”– page 33)
Figure 7: 4-way sorter paths
♦ 8-way Sorter (Active Manifold)
Other applications require sorting up to 8 different paths. This can be achieved
using the active manifold in conjunction with the 4-way sorter. This method can
only be used however, if the sorter paths are programmed in EEPROM.
Figure 8: 8-way Active Manifold sorter paths
View from below passive manifold.View from below sorter.
View from above.
+
REJECT
PATH D
PATH B
PATH A
PATH C
Path A
Path B
Path C
Path D
1/D
7/c
8/d 6/b
5/a
4/A3/B2/C
Reject
DEFAULT
SIDE
ACTIVE
MANIFOLD
TOP 4-way
BOTH
BOTTOM 4-way
NO
DIVERTER
DIVERTER
DIVERTERS
DIVERTERS
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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12) Sorter Overrides
♦ 4-Way Override
Figure 9: Sorter Overrides 4-way
4-way sorting can be achieved either via the routing connector or preprogrammed in EEPROM.
Overrides 1 to 4 control paths A-D (as shown) irrespective of method used.
Taking the relevant input Low indicates to the acceptor that the route is
overridden. The coin will then travel down the next programmed/routing
connector path or be accepted to the DEFAULT ‘A’ path.
NB: Path A can be overridden as long as there is another path for that coin to
divert to which has not been overridden.
View from below sorter.
View from below passive manifold.
0V
Key
Not Used
Not Used
Not Used
Path A
Path B
Path C
Path D
V Supply
1
2
3
4
5
6
7
8
9
10
Path A
Path B
Path C
Path D
+
REJECT
PATH D
PATH B
PATH A
PATH C
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
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Page 22 of 50
♦ 8-Way Override
Figure 10: Sorter Overrides 8-way
In order to use 8-way sorting, the paths MUST be programmed in EEPROM.
Of the 8 possible routes for an accepted coin, only routes 1 to 7 have a sorter
override input.
Taking the relevant input Low indicates to the acceptor that the route is
overridden. The coin will then travel down the next programmed route or be
accepted through the DEFAULT path.
View from above
0V
Key
Override 7
Override 6
Override 5
Override 4
Override 3
Override 2
Override 1
V Supply
1
2
3
4
5
6
7
8
9
10
1/D
7/c
8/d 6/b 5/a
4/A3/B2/C
Reject
DEFAULT
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 23 of 50
13) Sorting Modes
♦ Routing Plug (4 way sorting only)
The routing connector is an 18-way 0.1” pitch DIL header.
Shown below are the coin positions and the sorter paths.
NOTE: The default path is A and coin 8 ALWAYS goes to the default.
NB: For coins 9 to 16 the paths are the same as coins 1 to 8.
Figure 11: Routing Plug Connections
♦ Using the routing plug
NB: The sequence of sorting using the routing plug is D – C – B – A.
♦ EEPROM mode (4-way / 8-way sorting)
This mode allows any coin to be sorted to a maximum of 4 paths + the relevant
default path.
e.g. 4-way could be coin 2 to path C, then D, B, default A. See Figure 7.
e.g. 8-way could be coin 6 to path 1, then 4, 3, 7, default 8. See Figure 8
In this example both coins 1 and 2 are diverted to path D.
(Any number of coins can be connected like this as long as
there is a protection diode -1N4148 - inserted between the
coin position and the path as shown - Cathode to path
connection.
In this example coin 5 will divert to path C then to path B (see above note).
If path B, override to path C is required, path C must first be overridden coins will sort down path B. When path B is full, the override can be
removed from C - coins will sort to path C.
Here, coins 1 and 2 will sort to path D.
If path D is then overridden, coin 1 will sort to DEFAULT
(A) and coin 2 will sort to path C.
If path C is then overridden coin 2 will also sort to the
DEFAULT (A).
1 2D
5
B
C
C
1 2D
1
2
17
18
12
345
67BCD
LOOKIN G AT THE PIN H EADER
0V
0V
0V
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 24 of 50
14) Protocol
♦ Serial Interface
The serial interface is used to program coin data and customer options. It can
also be used instead of the parallel interface to communicate with the machine.
NB: The serial and parallel interfaces cannot be used together in the machine.
Protocol: cctalk BACTA compliant implementation.
For further details on this section please refer to the current cctalk generic
standard.
Connector type: 10 Way DIL (connector 5 on Figure 2: SR5 Connector Side).
Pin 1 - DATA
Pin 2 - 0V [Not used]
Pin 3 - Not used
Pin 4 - 0V [Not used]
Pin 5 - /RESET
Pin 6 - Not used
Pin 7 - +12 Volts [Power]
Pin 8 - 0 Volts [Power]
Pin 9 - /Serial Mode
Pin 10 - Reserved
Pin 9 is used to signal to the mech. that the serial interface is to be used rather
than the parallel interface. For serial mode, pin 9 = Low - at POWER-UP.
Pin 5 is an optional hardware-reset line to the mech. and other peripherals on
the bus.
Note: Pins 2 and 4 are connected to 0 Volts.
Figure 12: cctalk pin header
1
10
2
9
Looking at the pin header
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 25 of 50
15) Active Manifold Interface
Figure 14: Active Manifold connector
This two pin connector is switched to operate the diverter flap within the active
manifold when required as part of 8 way coin sorting.
Figure 13: Active manifold header
Switched Power
Key
Power Return
1
2
3
1
3
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 26 of 50
16) Diagnostics
The operation of 3 diagnostics modes are available via connector 7 (Figure 2).
The connector has two inputs. If either or both inputs are Low then diagnostics
mode can be activated. When both inputs are High – not connected - (inactive)
the SR5 is in normal run mode.
To enter diagnostics mode, set the jumpers to perform the required test, set the
rotary switch to position 0, then press the program button 11 (Figure 2) until the
LED flashes Yellow.
NB: If the LED stays Green then Diagnostics is not available.
Two jumpers may be used to select the following modes:
♦ Inhibit/Accept line and Inductive Noise Test
This mode is used for checking inhibit and accept lines in a loop-back test.
Only the status of inhibit lines 1 to 6 are used.
The inhibit line must be Low to activate the corresponding accept line.
Inhibit 1
⇒
Accept 1
Inhibit 2
⇒
Accept 2
Inhibit 3
⇒
Accept 3
Inhibit 4
⇒
Accept 4
Inhibit 5
⇒
Accept 5
Inhibit 6
⇒
Accept 6
Inhibit 7 and 8
⇒
Not used
The SR5 will also ‘clap’ the accept gate a number of times, depending on the
level of noise present on the sensors. The more ‘claps’, the more noise.
0 claps No detectable noise.
1 to 5 claps Small amount of noise – acceptable.
>5 claps Unacceptable amount of noise.
NB: This only happens when the diagnostics mode is first entered. In order to
repeat, press the program button, the LED will turn green. Press the program
button again until the LED flashes yellow.
0V
0V
Jumper
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 27 of 50
♦ Solenoid and Inductive Sensor Flash Test
This mode is used for checking the operation of the solenoid drives.
The inhibit line must be Low to activate the corresponding solenoid.
Inhibit 1
⇒
Sorter solenoid 1, Bottom flap
Inhibit 2
⇒
Sorter solenoid 2, Top flap
Inhibit 3
⇒
Manifold solenoid
Inhibit 4
⇒
Accept gate solenoid
Inhibit 5 to 8
⇒
Not used
Note that if there is no sorter fitted then inhibits 1 and 2 will be inactive.
Likewise, if the active manifold is not fitted for 8-way sorting, then inhibit 3 will
be inactive.
The SR5 will also show the status of the inductive coils on the accept lines.
An inactive accept line indicates there is a fault.
Accept 1
⇒
Inductive sensor 1 status (Active = OK)
Accept 2
⇒
Inductive sensor 2 status
Accept 3
⇒
Inductive sensor 3 status
Accept 4
⇒
Inductive sensor 4 status
Accept 5
⇒
Inductive sensor 5 status
Accept 6
⇒
On
0V
0V
Jumper
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 28 of 50
♦ Opto Test
This mode is used for checking whether the various opto electronic devices
used in the product are working correctly.
ON = opto blocked or not fitted.
Accept 1
⇒
DCE coin opto
Accept 2
⇒
DCE token opto
Accept 3
⇒
Sorter optos
Accept 4
⇒
Off
Accept 5
⇒
Off
Accept 6
⇒
Off
The test is interactive, so the optos can be blocked and unblocked with a small
piece of card to see if they are working correctly.
The only way to distinguish between a blocked opto – fault – and a missing opto
is to physically look for the optic.
NB: These tests are only useful if the relevant hardware is fiited, i.e. DCE chute
and sorter.
♦ Exit Diagnostics
To exit the diagnostic tests, remove the link/s and press the program button
until the LED turns Green.
0V
0V
Jumper
Jumper
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 29 of 50
17) Bank Select Switches
There are two bank select switches (one per bank of 8 coins).
These switches operate in parallel with the Bank Select inputs described on
page 19 - “Bank Select Parallel Inputs”.
Closing the switch (ON position) is the equivalent of taking the relevant Bank
Select input, on the main parallel connector, Low .
If either the switch is closed or the Bank select input is Low, then the
bank is de-selected (inhibited).
The Bank Select switch must be in the OFF position (down) AND the
corresponding Bank Select input must be High for the bank to be selected
(accept coins).
Figure 15: Bank Select switches
5
ONLY if the Bank Select input is either not connected or pulled High.
Coins 1 to 8 will REJECT Coins 9 to 16 will REJECT
Coins 1 to 8 will ACCEPT
5
Coins 9 to 16 will ACCEPT
5
1
2
ON
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 30 of 50
18) Rotary Switch Options.
There are a number of options which can be selected via the hexadecimal
rotary switch.
One function of the rotary switch is to select and program tokens and also carry
out basic changes to the SR5 (as discussed below):
The other function is the “MechTool” access which allows more in depth
changes to be made (see “Appendix SR5 MechTool”).
Figure 16: Rotary switch
♦ Token Group Selection
Position Function
0 No token accepted.
1 to B
Selects the required pre-programmed token group,
(if available).
C Selects the ‘taught’ token (see F)
D Alarm and Rundown settings. (see page 32)
E Routing plug / EEPROM. (see page 33)
F
Teach and Run a new token. (see page 31)
NB: NEVER leave the validator with the rotary switch in positions D,E or F.
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Token group 7Token group 1
No tokens
Sorter mode
Teach mode
Program options
Token group 11
Accept taught token
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 31 of 50
♦ Teach and Run Token “F”
Position F allows a token, which is not currently in one of the pre-programmed
groups, to be programmed on site.
To Teach and Run a token, ensure that the SR5 is powered up through the
main parallel connector (Teach and RunTM is not available in serial mode).
Turn the rotary switch to position F.
Press and hold the program button, (situated underneath the rotary switch), the
LED will change from Green to Red, release the program button; the LED will
flash Yellow and Red.
NB: If the LED stays Green then Teach and Run Token “F” is not
available.
Insert several of the coin type to be taught, typically 8 coins, until the LED
flashes Green.
Press the program button, the LED will stop flashing.
Turn the rotary switch to position C, to accept the newly programmed token,
press the program button, the LED will turn Red. Release the program button,
the LED will return to Green and the new token will be accepted.
If an error occurs during this procedure then the LED will change to Red. Press
the program button, the LED will change to Green. The token that was
previously programmed will still accept.
To stop programming before the LED changes to flashing Green, press the
reject lever, the LED will change to Red. Press the program button, the LED
will change to Green. The token that was previously programmed will still
accept.
NB: NEVER leave the validator with the rotary switch in positions D,E or F.
Teach and Run Coins
The SR5 allows the teaching of all 16 coin positions.
For further details please see “Appendix SR5 MechTool”.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 32 of 50
1
2
ON
♦ Alarm and Rundown settings “D”
For Alarm details see section 8). “Alarms”.
To set these options to those required, ensure that the SR5 is powered up
through the main parallel connector. Changes cannot be made in serial mode.
NB: Make a note of the rotary switch position and the bank select switch
positions.
Turn the rotary switch to position D.
Set the Bank Select switches, to the desired position.
When the desired switch positions are selected press and hold the program
button, (situated underneath the rotary switch), the LED will change from Green
to Red, release the program button; the LED will change back to Green.
NB: If the LED stays Green then Alarm and Rundown settings “D” is not
available.
Return the rotary switch and the Bank Select switches to their original positions.
Press the program button, the LED will change to Red, release the program
button; the LED will change back to Green.
NB: NEVER leave the validator with the rotary switch in positions D,E or F.
Other Rundown
or NO Rundown
Alarms OFF
Alarms ONCCL Rundown
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 33 of 50
1
2
ON
♦ Routing Plug / EEPROM mode “E”
The SR5 allows you to change from EEPROM mode (factory programmed
sorting configurations) to routing plug mode and from routing plug mode to
EEPROM mode.
To set this option, ensure that the SR5 is powered up through the main parallel
connector. Changes cannot be made in serial mode.
NB: Make a note of the rotary switch position and the bank select switch
positions.
Turn the rotary switch to position E.
Set Bank Select switch 1, to the desired position.
When the desired switch positions are selected press and hold the program
button, (situated underneath the rotary switch), the LED will change from Green
to Red, release the program button; the LED will change back to Green.
NB: If the LED stays Green then Routing Plug / EEPROM mode “E” is not
available.
Return the rotary switch and the Bank Select switches to their original positions.
Press the program button, the LED will change to Red, release the program
button; the LED will change back to Green.
NB: NEVER leave the validator with the rotary switch in positions D,E or F.
Not UsedRouting Plug Mode
EEPROM Mode Not Used
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 34 of 50
19) cctalk Serial Messages
Table 10: cctalk Serial Commands
Header Function
254 Simple poll
253 Address poll
252 Address clash
251 Address change
250 Address random
249 Request polling priority
248 Request status
247 Request variable set
246 Request manufacturer id
245 Request equipment category id
244 Request product code
243 Request database version
242 Request serial number
241 Request software revision
240 Test solenoids
238 Test output lines
237 Read input lines
236 Read opto states
233 Latch output lines
232 Perform self-test
231 Modify inhibit status
230 Request inhibit status
229 Read buffered credit or error codes
227 Request master inhibit status
226 Request insertion counter
225 Request accept counter
222 Modify sorter override status
221 Request sorter override status
220 One-shot credit
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 35 of 50
cctalk Serial Commands (cont).
Header Function
213 Request option flags
212 Request coin position
210 Modify sorter paths
209 Request sorter paths
202 Teach mode control
201 Request teach status
197 Calculate ROM checksum
196 Request creation date
195 Request last modification date
194 Request reject counter
193 Request fraud counter
192 Request build code
185 Modify coin id
184 Request coin id
183 Upload window data
182 Download calibration information
173 Request thermistor reading
170 Request base year
169 Request address mode
4 Request comms revision
3 Clear comms status variables
2 Request comms status variables
1 Reset device
For further details on this section please refer to the current cctalk generic
standard or contact Money Controls Technical Services Department.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 36 of 50
The following error codes are supported.
Table 11: Error Codes
Code Error
1 Reject coin
2 Inhibited coin
3 Multiple window ( ambiguous coin type )
6 Accept sensor timeout
8 2nd close coin error ( coin insertion rate too high )
14 Accept sensor blocked
15 Sorter opto blocked
17 Coin going backwards
23 Credit sensor reached too early
24 Reject coin ( repeated sequential trip )
25 Reject slug
35 Number of coin meter pulses overloaded
36 Games overloaded
254 Coin return mechanism activated ( flight deck open )
The following fault codes are supported.
Table 12: Fault Codes
Code Fault
1 EEPROM checksum corrupted
2 Fault on inductive coils
3 Fault on credit sensor
4 Fault on piezo sensor
8 Fault on sorter exit sensors
22 Fault on thermistor
34 Temperature outside operating limits
The following status codes are supported.
Table 13: Status Codes
Code Status
1 Coin return mechanism activated ( flight deck open )
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 37 of 50
20) cctalk Interface Circuits
♦ Circuit 1 – cctalk Standard Interface
Figure 17: Circuit 1, cctalk Standard Interface
This circuit uses an open-collector transistor to drive the data line and a diode
protected straight-through receiver.
Typical Components
Diode BAT54 Schottky Diode, low forward voltage drop
NPN BC846B High gain, medium signal, NPN transistor
PNP BCW68 High gain, medium signal, PNP transistor
100K
Com
Data
0V
Rx
TX
+5V
NPN
PNP
2-wire Serial Bus
10K
68K
68K
100K
100K
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 38 of 50
♦ Circuit 2 – cctalk Low Cost Interface
Figure 18: Circuit 2, cctalk Low Cost Interface
Assuming that the transmitting device is capable of sinking a reasonable
amount of current, a direct diode interface can be used rather than a full
transistor interface. Although cheaper to implement, this circuit does not have
the drive capability or the robustness of other designs.
TX Data
RX Data
0V
2-wire Serial Bus
Data Com
+5V
Network Load at Host Controller
220R
220R
10K
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 39 of 50
♦ Circuit 3 – cctalk Direct Interface
Figure 19: Circuit 3, cctalk Direct Interface
A very low cost solution is to interface a single pin on a microcontroller directly
onto the cctalk data line. The pin can be switched between active-low for
transmitting and high-impedance tri-state for receiving.
2-wire Serial Bus
Data
Com
+5V
Network Load at Host Controller
47R
10K
0V
Bi-directional drive
Voltage clamp
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 40 of 50
♦ Circuit 4 – cctalk PC Interface
The circuit below shows how to connect the 9-pin serial port of a PC to the
cctalk data bus. The only integrated circuit required is a Maxim level-shifter
which operates off a single +5V supply. Any small-signal diodes and transistors
can be used.
Figure 20: Circuit 4, cctalk PC Interface
MAX202E
100n
100n
100n
100K
100K
100K
10K
cctalk
DATA
+5V
or
+12V
47R
BC846
BAT54
0V
+5V
68K
68K
BCW68
+5V
100n
0V
8
13
3
2
4
1
6
8
7
9
5
0V
7
14
10
11
9
12
1
4
3
5
62
15
16
DTR
PC RX
PC TX
DCD
DSR
CTS
RTS
RI
GND
9-way
D-type
female
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 41 of 50
21) Servicing
Please refer to Figure 26 for parts details.
♦ Front Entry - Removal and Refitting
To remove the body from the frontplate, first unplug any interface connectors
from the SR5.
Pull back catch (1) and lift the body upwards (2). When the stop position is
reached the body can be withdrawn away from the frontplate (3).
When re-assembling, line up the keyhole slots in the body with the retainers on
the frontplate. Push the body forward and downwards.
When in position, catch (1) will click into the locking slot.
Re-connect all the interface connectors.
Figure 21: Front Entry Removal Diagram
♦ Top Entry - Removal and Refitting
Release the locking catches and carefully lift out the acceptor from the back
channel.
Once the machines harness becomes accessible, remove all the interface
connectors.
Refitting the acceptor is the reverse of removal.
1
2
Slide Blue lever
in direction shown
Lift the SR5
upwards
3
Lift away from
front plate
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 42 of 50
♦ Cleaning
The coin rundown area should be cleaned regularly to ensure accurate
validation of coins and tokens. Only a damp cloth should be used.
Under NO circumstances should any solvent, abrasive or foam type cleaner be
used.
Access to the coin rundown is gained by opening the reject gate.
♦ Accept Gate
To detach the accept gate, first undo screw (9) and remove the rundown cover.
Carefully slide the gate spring (12) towards the rear of the SR5 and remove.
Pull the gate forward and downward to remove.
Re-fitting is the reverse of removal.
Take extreme care when re-fitting the accept gate spring.
♦ Sorter
Removal and Re-fitting.
Undo screw (9) and remove the rundown cover. The sorter can be unplugged
and withdrawn.
When re-assembling, ensure the sorter flaps are correctly fitted and not
trapped.
♦ Rear Cover
No User serviceable parts.
Access to all switches is achievable without removing the cover. Therefore the
cover should only be removed by approved service centres.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 43 of 50
22) Fault Finding
The following information is presented for customers’ guidance in rectifying a
fault but does not cover all possible causes.
All acceptors with electronic faults should be returned to Money Controls Ltd. or
to an approved service centre for repair.
Symptom Investigate Possible Cause
Connector.
Poor contact.
Loose wire.
Power supply.
Not switched on.
Incorrect voltage.
Inadequate current.
Rise time too slow.
Inhibit inputs. Acceptor inhibited.
Accept gate. Gate not free or dislocated.
Accept channel. Obstructed.
Reject gate. Not fully closed.
LED on rear cover is RED.
EEPROM checksum error
6
.
SR Sensor faulty
7,8
.
Credit sensor faulty
7,8
.
Credit sensor blocked
7
.
Sorter faulty
7,8
.
Sorter blocked
7
.
Acceptor does not work
(all coins reject).
LED on rear cover is YELLOW.
Remove the power and re-apply.
LED should be green.
Power supply
Voltage less than 10V.
(NB voltage drops when solenoid/s
are activated).
Accept gate. Gate not free or dislocated.
Connector. Loose.
Coin rundown. Dirty.
Poor acceptance of true
coins.
Bank select switches.
Both switches are DOWN and both
banks are programmed with the
same coins.
Coins stick or jam in
acceptor.
Rundown.
Accept channel.
Accept gate.
Reject gate.
Dirty or mechanical damage.
Interface. Damaged interface cable.
Inhibit status. Coin inhibited.
One of the true coin
types always rejects.
Label. Coin not programmed.
Dirty, damaged or obstructed.
Broken wire.Sorter.
Sorter flap dislocated.
Incorrect sorter paths programmed.
Faulty/wrong routing plug.
No routing plug fitted.
Wrong routing mode.
Coins in wrong cash
box.
Main unit.
Incorrect overrides selected.
Connector. Loose or broken wire.
No accept signal.
Accept channel.
Dirty or obstructed.
(acceptor time-out)
6
This condition requires the SR5 to be reprogrammed.
7
These faults will only be seen if ‘Power-up Diagnostics’ is ON.
8
These faults require to SR5 to be returned for repair.
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 44 of 50
23) Mechanical Specification
♦ Position
The SR5 should be mounted within +2 degrees of the vertical in any plane. It is
intended for use in stationary environments.
♦ Coin/Token Sizes
The accepted range of coin sizes are shown below:
This Graph is only intended as a guide. If a coin is required that is close to the
limits shown, please check with Money Controls Technical Services department
first.
Figure 22: SR5 Accepted Coin Dimensions Graph
26
25
24
23
22
33
32
31
30
29
28
27
1.0 1.5 2.0 2.5 3.0 3.5
15
DIAMETER
THICKNESS
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 45 of 50
♦ Specified EMC Performance
Emissions
This product is compliant with EMC test specification EN55022; 1998
Immunity
This product is compliant with EMC test specification EN55014-2; 1997
Shock / Vibration Immunity
This product is compliant with BS 2011 part 2.1. [ IEC 68-2-27 ]
♦ Environmental specification
Table 14: Environmental Ranges
Operating temperature range:
0°C to 55°C 10% to 75%
RH non-condensing
Storage temperature range:
-20°C to 70°C 5% to 95%
RH non-condensing
(Recovery time by the acceptor after a temperature step change is 1
hour per 20°C. Maximum operating rate of change 20°C per hour.)
♦ Material Flammability Rating
The major plastic part of the SR5 (the body) is rated as UL94-V0
The other parts are rated as UL94-HB
The 8-way manifold is rated as UL94-HB
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 46 of 50
♦ Top Entry dimensions
Figure 23: SR5 Top Entry with Sorter Dimensions
REJECT AREA
49
73
176
159.50
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 47 of 50
♦ Front Entry Dimensions
Figure 24: SR5 Front Entry Dimensions
5
77
233
116,5
5
159.50
127
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 48 of 50
24) Label Details
Figure 25: SR5 Label Details
EUGB
4
1-GB 2-GB
SR5
3-GB 4-GB 5- 6-GB 7-GB 8-
AB BAB
A
1.00 2.000.50 0.20 0.050.10
16-
10- 11- 12- 13- 14- 15-9-
PAR T N o .
ID No.
00013321 - 14/ 02/01
B502ITGB00022 -2.2
EURO / ENGLISH
COINSPEC COINSPEC
ISSUE
COINAGE
ISSUE
COIN 1
COIN VALUE
ID No.
= SERIAL No. & DATE
OF MANUFACTURE
COUNTRY OF COINS
EUGB
4
B
GB
1
£1.00
MONEY
CONTROLS
INTERNAL
USE ONLY.
www.moneycon trols.com
F 5 02 IT GB 00022
B = Body
F = Front plate
SR5 Mode
Body
Front Plate
IT = Indirect Reject - Top Entry
DT = Direct Reject - Top Entry
IF = Indirect Reject - Front Entry
DF = Direct Reject - Front Entry
I1 = Indirect Front Plate
D1 = Direct Front Plate
GB = Main country
of coins
xxxxx = Sequential No. based
on options selected
when ordering
SR5
PART No.
(Configuration No.)
{
{
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 49 of 50
6
3
1
1. Quick Release latch
(Front Entry)
2. M4.0 x 16 pozi pan hd
screw
3. Front entry gate piece with
ball stabiliser
4. Gate snubber
5. 4.2 x 3/8” pozi csk screw
6. Quick release latch spring
(Front Entry)
7. Front Entry piece
8. M4.0 full nut
9. 4.2 x 5/16” pozi pan hd
10. PCB back cover
11. Accept gate
12. Accept gate spring
13. Cotton catch
14. Top Entry chute
15. Top Entry gate piece
16. Top Entry reject lever
17. Top Entry reject lever pivot
screw and spring
8
7
2
14
16
17
10
15
4
13
5
11
12
9
Figure 26: Top Entry / Front Entry Exploded View
SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001
CONFIDENTIAL
Not to be disclosed without prior written permission from Money Controls
Page 50 of 50
This manual is intended only to assist the reader in the use of this product and
therefore Money Controls shall not be liable for any loss or damage whatsoever
arising form the use of any information or particulars in, or any incorrect use of the
product. Money Controls reserve the right to change product specifications on any
item without prior notice
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