Monessen Hearth NB18, NB18SCR, NB24, NB24SCR Installation And Operating Instructions Manual

Vented/Unvented Gas Log Set Installation and Operating Instructions
Models: NB18, NB24, NB18SCR, NB24SCR
WARNING
If the information in this manual is not followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
– Do not store or use gasoline or other
ammable vapors and liquids in the vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re department.
– Installation and service must be
performed by a qualied installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket, permanently located,
manufactured (mobile) home, where not
prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use
with other gases.
This is an unvented gas-red heater. It uses
air (oxygen) from the room in which it is
combustion and ventilation air must be
provided. Refer to page 4.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
CONTENTS
NB18/NB24 Gas Log Set
Thank you and congratulations on your purchase of a Monessen log set
IMPORTANT: Please read the installation and operation instructions and all warning before installing or using the
appliance! Failure to follow these instructions may result in a possible re hazard and will void the warranty.
Important Safety Information ......................................3
Codes ..........................................................................4
Product Features and Specications ........................5
Check Parts .................................................................5
Items Needed for Installation ......................................5
Gas Pressures ............................................................5
Gas Specications ......................................................5
Millivolt Ignition Controls ............................................5
Signature Command Controls .....................................5
Pilot/ODS ....................................................................5
Thermal Generator ......................................................5
Fireplace and Hearth Dimensions ..............................6
Placement in a Fireplace with Restrictive Barrier Adequate Combustion Ventilation Air
Clearances and Height Requirements .......................8
Floor Clearance .........................................................11
Fireplace Preparation ................................................12
Before Fully Installing the Unit ..................................12
Vented Application Installation —
NB, NBSC Models ....................................................12
Before Installing the Appliance ..................................12
Damper Stop Installation ...........................................12
Vented Application Installation .................................13
Assembly ...................................................................13
Gas and Valve Connection .......................................14
Gas Line Connection .................................................14
Millivolt Valve Control ................................................14
Electrical Wiring — Millivolt ......................................15
Connect Optional Wall Switch or Thermostat ............15
Connect Remote Receiver ........................................16
Check System Operation ..........................................16
Grate and Log Installation .........................................17
Before You Begin .....................................................17
Cast Iron Grate Installation .......................................17
Rock Wool Placement ...............................................18
Berkley Oak Log Placement .....................................18
Place the Decorative Rock ........................................19
Highland Oak Log Placement ..................................20
Stony Creek Log Placement .....................................21
Kentucky Wildwood Log Placement ..........................23
Beachcomber and Riverwood Log Placement ..........25
Flame Appearance ......................................................26
Check the Pilot Flame ...............................................26
Operating Instructions ...............................................26
............................7
...........6
Operating Instructions — Millivolt ............................27
For Your Safety Read Before Lighting .......................27
Millivolt Control Lighting Instructions .........................28
To Turn Off Gas to Heater .........................................28
Match Lighting Instructions .......................................29
Check Gas Pressure .................................................30
Electrical Installation—
Signature Command System .................................30
Electrical Wiring ........................................................30
Command Center Wall Installation ............................30
Wall Switch Installation ..............................................30
Wiring Diagram — Signature Command System ......31
Operating Instructions —
Signature Command System .................................32
For Your Safety Read Before Lighting .......................32
Operating Instructions ...............................................33
To Turn Off Gas to Appliance ....................................33
Features ....................................................................34
Battery Installation .....................................................34
System Conguration and Setup ..............................34
Remote Transmitter Learn Function ..........................35
Key Combinations for System Settings .....................35
Functions/Operations from the Command Center ....36
Touch Screen Remote Control Operation .................. 37
Function Areas of the LCD Display ............................. 37
Initializaiton and Set Up .............................................. 37
Functions and Operations ........................................... 38
Safety Features ........................................................... 40
Using the Mounting Base ............................................ 41
Cleaning & Servicing..................................................42
Troubleshooting .........................................................43
Millivolt Control System .............................................43
Signature Command System ....................................44
Service Parts and Accessories .................................46
Burner Assembly — Millivolt Models .........................46
Burner Assembly — Signature Command System ...48
Berkeley Oak Refractory Logs ..................................52
Highland Oak Refractory Log ....................................55
Stony Creek Refractory Logs ....................................58
Kentucky Wildwood Logs ..........................................61
Beachcomber and Riverwood Refractory Log ..........64
Hi/Lo Accessory Kit ...................................................67
Massachusetts Residents Only.................................68
Warranty ......................................................................69
NOTE: Monessen vent ree gas logs are hand painted for
ultimate beauty and realism. As a result, some variation in color and shading will occur from set to set. This is intentional and designed to make each product unique, as found in nature.
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Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
NB18/NB24 Gas Log Set
IMPORTANT SAFETY INFORMATION
INSTALLER
Please leave these instructions with the appliance.
OWNER
Please retain these instructions for future reference
IMPORTANT: Read these instructions carefully before installing or trying to operate this vent-free gas heater.
WARNING:
• Any change to this heater or its controls can be dangerous.
• Improper installation or use of the heater can cause serious injury or death from re, burns, explosion or carbon monoxide poisoning.
• Do not allow fans to blow directly into the replace. Avoid any drafts that alter burner ame patterns.
• Do not use a blower insert, heat exchanger insert or other accessory, not approved for use with this heater where applicable.
1. Due to high temperatures, the appliance should be
located out of trafc and away from furniture and
draperies.
2. Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
3. Young children should be carefully supervised when they are in the same room with the appliance.
4. Do not place clothing or other ammable material on
or near the appliance.
5. Any safety screen or guard removed for servicing an appliance, must be replaced prior to operating the heater.
6. Installation and repair should be done by a qualied
service person.
7. To prevent malfunction and/or sooting, an unvented gas heater should be cleaned before use and at least annually by a professional service person. More fre­quent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways be kept clean.
8. CARBON MONOXIDE POISONING: Early signs of
carbon monoxide poisoning are similar to the u with
headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Have the heater serviced as it may not be operating properly.
9. The installation must conform with local codes or, in the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.l/NFPA54.
10. The NB(18,24) and NB(18,24)SC units comply with ANSI Z21.11.2 Unvented Heaters, latest edition and also complies with ANSI Z21.60 Decorative Vented Appliances for Solid Fuel Burning Fireplaces, latest edition. The NB(18,24)SCR units comply with ANSI Z21.11.2 Unvented Heaters, latest edition ONLY.
State and local codes may only allow operation of
this appliance in a vented conguration. Check your
state or local codes. For vented operation, see “Vented Instructions” in this manual.
11. Do not install the heaters in a bathroom or bedroom.
12. Correct installation of the logs, proper location of the heater, and annual cleaning are necessary to avoid potential problems with sooting. Sooting, resulting from improper installation or operation, can settle on
surfaces outside the replace. See log placement
instructions for proper installation.
13. Avoid any drafts that alter burner ame patterns. Do not allow fans to blow directly into replace. Do not place a blower inside burn area of rebox. Ceiling fans may create drafts that alter burner ame patterns. Sooting
and improper burning will occur.
14. Caution: Candles, incense, oil lamps, etc. produce combustion by-products including soot. Vent-free
appliances will not lter or clean soot produced by
these types of products. In addition, the smoke and/ or aromatics (scents) may be reburned in the vent-free appliance which can produce odors. It is recommended to minimize the use of candles, incense, etc. while the vent-free appliance is in operation.
15. This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provi­sions for adequate combustion and ventilation air must be provided.
16. This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code or applicable local codes.
17. Keep room area clear and free from combustible mate-
rials, gasoline and other ammable vapors and liquids.
.
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
3
IMPORTANT SAFETY INFORMATION
NB18/NB24 Gas Log Set
18. Unvented gas heaters are a supplemental zone heater. They are not intended to be the primary heating appli­ance.
19. Unvented gas heaters emit moisture into the living area. In most homes of average construction, this does not pose a problem. In houses of extremely tight construction, additional mechanical ventilation is recommended.
20. During manufacturing, fabricating and shipping, various components of this appliance are treated with certain
oils, lms or bonding agents. These chemicals are not
harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance; possibly causing headaches or eye or lung irritation. This is a normal and temporary occurrence.
The initial break-in operation should last four hours to
properly cure logs and rock wool, with the burner at the highest setting. Provide maximum ventilation by opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in period will be slight and will disappear with continued use.
21. Input ratings are shown in BTU per hour and are for elevations up to 2,000 feet. For elevations above 2,000 feet, input ratings should be reduced 4 percent for each 1,000 feet above sea level. Refer to the National Fuel Gas Code.
22. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
23. The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
24. Do not use this room heater if any part has been under
water. Immediately call a qualied service technician
to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
25. This appliance must not be used with glass doors in the closed position. This can lead to pilot outages and
severe sooting outside the replace.
26. Never burn solid fuels in a replace where a unvented
room heater is installed.
27. Always have a replace screen in place when the
appliance is in operation and, unless other provisions for combustion air are provided, the screen must have an opening(s) for induction of combustion air.
MASSACHUSSETTS RESIDENTS ONLY:
Refer to page 47 for additional information.
WARNING
Never connect unit to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
NB18, NB18SC, NB24, NB24SC
Certied to ANSI Z21.11.2 Latest Edition
Unvented Heaters & Z21.60 Latest Edition;
CSA 2.26 Latest Edition
NB18SCR, NB24SCR
Certied to ANSI Z21.11.2, Latest Edition
Unvented Heaters
WARNING
If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code or applicable local codes.
CODES
Adhere to all local codes or, in their absence, the latest edition of THE NATIONAL FUEL GAS CODE ANSI Z223.1 or NFPA54 which can be obtained from…
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
or
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
WARNING: This product and the fuels used to operate this product (liquid propane or natural gas), and the products of combustion of such fuels, can expose you to chemicals including benzene, which is known to the State of California to cause cancer and reproductive harm. For more information go to: www.P65Warnings. ca.gov.
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Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
NB18/NB24 Gas Log Set
PRODUCT FEATURES
CHECK PARTS:
Verify contents to ensure you have received all parts. You should have the following:
NB Models
Unvented gas log burner assembly
Two (2) bags of crushed volcanic rock
Installation/operating instructions
Two (2) Anchoring Screws
Ceramic ber or refractory logs
Rock wool
Grate assembly
On/off log switch assembly (MV models only)
Thermostat remote control (SCR models only)
Double A batteries (SC models only) The following options may be used with the millivolt con-
trolled heater. These options are not packaged with the log set.
Hand-held remote with receiver (MV)
Wall thermostat with 15' wire
Wall switch with 15' wire
Carefully inspect the contents for shipping damage. If any parts are missing or damaged, immediately inform the dealer from whom you purchased the appliance. Do not
attempt to install any part of the appliance unless you have all parts in good condition.
ITEMS NEEDED FOR INSTALLATION:
You should have the following items available before pro­ceeding with installation:
External regulator (for propane/LPG and 1/2 psi
natural gas systems only)
Piping which complies with local codes
Sediment trap (recommended)
Screwdriver
Tee joint.
Pipe sealant approved for use with propane/LPG
(Resistant to sulfur compounds)
Drill with 5/32 masonry bit
Pipe wrench or appropriate size crescent wrench
set
Manual shutoff valve
Gloves are recommended when handling ceramic ber logs to prevent skin irritation from loose bers. Logs are fragile; handle with care.
CAUTION
GAS PRESSURES
Natural Propane (LP)
Inlet Minimum 5.0" w.c. 11.0" w.c.
Inlet Maximum 10.5" w.c. 13.0" w.c.
Regulator Pressure Setting
Pilot Regulator 3.5" w.c. n/a
GAS SPECIFICATIONS
Model Fuel BTU/h BTU/h
NB18 Natural 28,000 19,000
NB24 Natural 37,000 25,000
NB18 LP 27,000 22,000
NB24 LP 36,000 28,000
NATURAL GAS: An external regulator is required to reduce supply pressure to a maximum of 10 systems operating at higher pressure.
PROPANE/LPG: An external regulator is required to reduce supply pressure to a maximum of 13" w.c.
3.5" w.c. 11.0" w.c.
Gas Rate
Max. Input Min. Input
1
2" w.c. on natural gas
MILLIVOLT IGNITION CONTROLS
The piezo ignitor allows ignition of the pilot without the use of matches or batteries.
Millivolt control has four (4) positions:
OFF:All gas to the gas logs is shut off at the valve.
IGN : Valve position to light/maintain a standing pilot.
ON: Valve position to turn ON/OFF log set with remote
switch/thermostat.
LOW/HI: Variable position to control ame height (heat
output).
SIGNATURE COMMAND CONTROLS
Refer to page 28.
PILOT/ODS
The gas log heater is tted with a specially designed safety
pilot (ODS assembly) which senses the amount of oxygen available in the room and shuts the gas log heater off if the oxygen level begins to drop below a satisfactory level. The
pilot can only be relit when adequate fresh air is available.
THERMAL GENERATOR
The millivolt gas log pilot is tted with a millivolt (thermopile)
generator to provide power for remote activation.
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
5
FIREPLACE AND HEARTH DIMENSIONS
NB18/NB24 Gas Log Set
WARNING
This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built replace, vent free appliance, or in listed ventless rebox enclosure. It has been design certied for these installations.
Exception: DO NOT install this appliance in a factory­built replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
Use manufacturer's installation and clearance require­ments as dened in their manual.
The NB and NBSC/SCR series unvented room heaters are approved for installation into the following unvented
reboxes: MCUF 36/42, LCUF36, GCUF, GRUF or BUF
The NB and NBSC/SCR Series unvented room heaters may also be installed into a Ventless Firebox Enclosure for Gas Fired Decorative Type Unvented Room Heaters per
ANSI Z21.91 (typically referred to as a "universal rebox"), as long as rebox hearth dimensions meet the minimum
hearth dimensions shown below.
C
PLACEMENT IN FIREPLACE WITH A RESTRICTIVE BARRIER
The following are guidelines for placing a gas log set in a
replace that has a restrictive barrier along the bottom front opening of the replace. Some examples of barriers are glass/screen door frames and sunken/recessed replaces.
Height of Restriction
(x)
No Restriction 13"
1
0" to 1
Greater than 1
2" 16"
1
2" to 3" 16"
Greater than 3" *
*Any barrier greater than 3" placed in front of the gas log set is not
recommended by the manufacturer.
NOTE: Non-combustible material such as refractory brick
may be used to line the oor of the replace in order to
raise the height of the gas log set in relation to a restrictive barrier. If the unit is raised, the minimum height dimension listed in the homeowner’s manual must not be exceeded.
NOTE: If the log set is equipped with a remote receiver, a restrictive barrier may reduce the battery life by increasing
the ambient temperature inside the replace. Placement of the receiver outside of the replace will extend the
battery life.
Minimum Depth of
Fireplace/Firebox
D
A
B
Model A B C D
NB18 w/18" Log 26" 13" 18" 17"
NB24 w/24" Log 29" 13" 22
NB24 w/30" Log 33" 13" 25
NB18SC,SCR w/18" Log 28
1
2" 13" 201⁄4" 17"
NB24SC/SCR w/24" Log 31" 13" 25
NB24SC/SCR w/30" Log 35" 13" 25
Figure 1 ­Minimum Hearth Dimensions
1
4" 17"
1
4" 17"
1
4" 17"
1
4" 17"
WARNING
Barriers such as the bottom of a glass door frame placed in front of a gas log set can change the air ow characteristics of the replace which in turn can cause the unit to overheat and malfunction.
Height of restrictive barrier caused by glass
door frames, recessed replaces, etc. from
the base or bottom surface of the unit. (Refer to table)
Glass door frames with adjustable louvers should have the louvers fully open while the unit is in operation
Figure 2 ­Reference Drawing of a Natural Flame Log Set in an Enclosure
The log set should be placed against or as near as possible to the rear
wall of the replace/rebox.
Depth of re­place/rebox
(Refer to table)
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Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
NB18/NB24 Gas Log Set
ADEQUATE COMBUSTION VENTILATION AIR
This heater shall not be installed in a conned space or
unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
The National Fuel Gas Code, (ANSI Z223.1/NFPA54),
denes a conned space as a space whose volume is less
than 50 cubic feet per 1,000 BTU per hour (4.8m of the aggregate input rating of all appliances installed in
that space, and an unconned space as a space whose
volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered
a part of a conned space. Unusually tight construction is dened as construction
where: a. Walls and ceilings exposed to the outside atmosphere
have a continuous water vapor retarder with a rating of 1 perm (6 x 10 gasketed or sealed, and
b. Weather stripping has been added to windows and
doors, and
c. Caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates
and oors, between wall-ceiling joints, between wall
panels, at penetrations for plumbing, electrical and gas lines and other openings.
11
kg per pa/sec-m2) or less with openings
3
per kw)
Counter
Figure 3
If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the
WARNING
International Fuel Gas Code or applicable local codes.
Fireplace
H
W
The following formula can be used to determine the maxi-
mum heater rating per the denition of unconned space:
BTU/Hr = (L1 + L2) Ft x (W) Ft x (H) Ft
50
Consider two connecting rooms with an open area be­tween, with the following dimensions:
L1 = 151/2 Ft., L2 = 12 Ft., W = 12 Ft., H = 8 Ft.
BTU/Hr = (151/2 + 12) x (12) x (8)
50
If there were a door between the two rooms the calculation would be based only on the room with the heater.
BTU/Hr = (151/2) x (12) x (8)
50
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
7
CLEARANCES AND HEIGHT REQUIREMENTS
NB18/NB24 Gas Log Set
WARNING
The dimensions shown in Figures 4 through 12 and dened in the replace manufacturer's instructions are minimum clearances to maintain when installing this heater. Left and right clearances are determined when facing the front of the heater.
When heater is installed into a ventless rebox, minimum clearances, as specied by the ventless rebox manufacturer, must be met.
Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a re hazard.
Sidewall and ceiling clearances: The sides of the re-
place opening must be at least 16" from any combustible wall. The ceiling must be at least 42" from the top of the
replace opening.
42"
Heat resistant material (minimum requirements) with no wooden mantel or other combustible projection:
To install the gas logs into a replace with no wooden
mantel, shelf or other combustible projection above the
replace opening, measure the heat resistant material
height, according to Figure 5 and TABLE A.
Heat resistant materials such as slate and marble must be
at least 1/2" thick. Sheet metal should not be installed onto combustible material.
IMPORTANT: If you cannot meet these minimum clear-
ances you must operate the heater with chimney ue
damper open. Refer to “Installing Vented Applications” found on page 12.
Heat resistant Material
Measure This Distance
16"
Heater in Fireplace/ Firebox
FP2253
FP2254
Figure 4 ­Sidewall and Ceiling Clearances
Table A — Heat Resistant Material Requirements with No Mantel or Combustible Projection
Heat Resistant Material Measurement
NB18 NB24
12" or more Hood not required Hood not required
8" or less than 12" Hood not required Extend heat resistant material to 12" or install hood. Figure 4
Less than 8" Extend heat resistant Extend heat resistant material to 8" AND install hood Figure 5.
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Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
Figure 5 ­Measure Heat Resistant Material
Requirements for Safe Installation
OR Extend heat resistant material to a height of at least 12".
NB18/NB24 Gas Log Set
Heat resistant material (minimum requirements) with wooden mantel or other combustible projection:
To install the heater with a wooden mantel, shelf or other combustible projection above, first measure the heat resistant material shown in Figure 6, then refer to Table B.
CLEARANCES AND HEIGHT REQUIREMENTS
8" or More
Hood
Heater in Fireplace or Firebox
of Heat Resistant Material
Figure 6 ­Measuring Heat Resistant Material for Mantel
Table B - Heat Resistant Material Requirements Height and Mantel Location
Heat Resistant Material Measurement
Requirements for Safe Installation with Wooden Mantel, Shelf or other Combustible
Projection
NB18 NB24
12" or more Hood not required. Observe proles (side
elevations) shown in Figure 6.
8" or less than 12" Install hood and observe proles shown in
Figure 7. OR Extend heat resistant material
to at least 12" and observe proles and observe proles shown in Figure 8.
Less than 8" Extend heat resistant to at least 8", install
hood and observe proles shown in Figure
7. OR Extend heat resistant material to at
least 12" and observe proles shown in
Figure 6.
Hood not required. Observe prole (side
elevations shown in Figure 8.
Install hood and observe proles shown in
Figure 7. OR Extend heat resistant material
to at least 12" and observe proles shown in
Figure 8.
Extend heat resistant material to least 8",
install install hood and observe proles
shown in Figure 7. OR Extend heat resistant
material to at least 12" and observe proles
shown in Figure 6.
FP2255
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
9
CLEARANCES AND HEIGHT REQUIREMENTS
NB18/NB24 Gas Log Set
10"
8"
6"
2¹⁄₂"
Heat Resistant Material
8" 14" 20¹⁄₂" 24⁵⁄₈" 28"
Heater in Fireplace or Firebox
FP2256
Figure 7 ­Minimum Mantel Clearance with No Hood — NB18
10" or less
Heat Resistant Material
28"
12" min.
Heater in Fireplace or Firebox
Figure 9 ­ Minimum Mantel Clearance with No Hood — NB24
Example: A mantel may project from the wall a maximum of 21⁄2" at a minimum of 14" above the opening, and a maximum of 6" at a minimum of 201⁄2" above the opening.
12" 10"
8"
6"
Heat Resistant Material
2¹⁄₂"
8" 14¹⁄₂" 18⁵⁄₈" 22¹⁄₂" 26"
Hood
Heater in Fireplace or Firebox
Figure 8 ­Minimum Mantel Clearance with Hood — All Models
Example: A mantel may project from the wall a maximum of 21⁄2" at a minimum of 8" above the opening, and a maximum of 6" at a minimum of 141⁄2" above the opening.
Example: The bottom of the mantel may project from the wall a maximum of 10" at a minimum of 28" above the opening.
7" 6"
Mantel
Minimum of 8" Heat Resistant Material
2¹⁄₂"
14¹⁄₂"
4"
8"
Hood
Figure 10 - Minimum Mantel Clearance with Hood — NB24 (Example of Unsafe Installation)
Figure 9 is an example of an unsafe mantel installation.
This mantel projects 4" at 8" above the opening, exceeding the maximum acceptable depth of 2
1
2" The mantel also
projects 7" at 141⁄2" above the opening, exceeding the maximum acceptable depth of 6".
If your mantel prole is unsafe, you may either raise the
mantel to an acceptable height OR remove the mantel
10
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
NB18/NB24 Gas Log Set
The gas log heater must be installed at least 13⁄8" above
any combustible ooring material, such as carpeting or tile, which is closer than 14" to the base of the replace.
The minimum distance must be maintained from the top surface of carpeting, tile, etc. Figure 11
OR
The gas log heater may be installed nearer to the oor if a
minimum of 14" of noncombustible material such as slate
or marble is installed between the base of the replace and the combustible ooring. Figure 12
FLOOR CLEARANCE
Heater in Fireplace or Firebox
Combustible Material
3
8" Minimum
1
FP2261
Figure 11 ­Minimum Clearance above Combustible Flooring
Heater in Fireplace or Firebox
This Distance May Now be Less Than 1
3
8"
FP2262
14” Minimum
Figure 12 ­Minimum Clearance above Combustible Flooring with Noncombustible Material Installed at Base of Fireplace
Combustible Material
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
11
FIREPLACE PREPARATION
NB18/NB24 Gas Log Set
WARNING
Before installing in a solid fuel burning replace, The chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a qualied chimney cleaner.
WARNING
This appliance is for installation only in a solid fuel burning fireplace (masonry fireplace or manufactured replace) with a working ue and constructed of noncombustible material.
Exception: DO NOT install this appliance in a factory­built replace that includes instructions stating that it has not been tested or should not be used with unvented gas logs. This log set may be installed as a vented log set.
BEFORE FULLY INSTALLING THE UNIT:
Turn OFF the gas supply to the replace or rebox.
Seal any fresh air vents and/or ash clean-out doors
located on the oor or wall of the replace. If left
unsealed, drafting may cause pilot outage or soot­ing. Use a heat resistant sealant. Do not seal the
chimney ue damper.
VENTED APPLICATION INSTALLATIONS — NB & NBSC ONLY
Manual and millivolt controlled gas logs may be installed as a vented decorative log set in compliance with ANSI Z21.60 and National Fuel Gas Code, Section 6.6. Since, the gas
logs are operated with the damper open, non-com­bustible material and minimum mantel requirements do not apply.
Before installing the appliance:
Turn off gas supply to replace or rebox.
Have the replace oor and chimney professionally
cleaned to remove ashes, soot, creosote or other obstructions. Have this cleaning performed annually after installation.
Seal any fresh air vents or ash clean-out doors
located on oor or wall of replace. If not, drafting
may cause pilot outage or sooting. Use a heat-re­sistant sealant.
Install and operate the appliance as directed in this manual.
DAMPER STOP INSTALLATION
A damper stop must be provided with the unit. Contact your dealer to obtain one. The damper stop must be installed as shown in Figure 13 to prevent full closure of the replace
damper blade and provide a minimum 29 square inch ue
opening.
Damper Stop
Damper
FP2263
Figure 13 ­Damper Stop Installation.
NOTE: The use of a thermostat is prohibited in vented log applications.
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Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
NB18/NB24 Gas Log Set
VENTED APPLICATION INSTALLATION / SECURE APPLIANCE
WARNING
The replace and gas logs function as a system. If the replace is spilling into the room (check with a match or a smoke stick), reposition the damper clamp until a positive draft is obtained by opening the damper. If negative pressure in home prevents having a positive draft, contact your dealer for assistance.
ASSEMBLY PROCEDURE
1. Center the gas log unit on the replace or rebox. Make
certain the front of the burner sits inside the front edge
of the replace or rebox.
2. Anchor holes are located on the right and left sides of
the unit. After centering the burner correctly, mark the
hole positions on the replace/rebox oor. Drill two (2)
5/32" diameter holes approximately 11⁄2" deep.
3. Anchor the grate to the replace/rebox oor using the
screws provided. Figure 14
Proper installation of the grate is essential to prevent any movement of the gas logs and controls during operation.
WARNING
You must secure the gas log heater to the replace oor. If not, the entire unit may move when you adjust the controls. Movement of unit may cause shifting of the gas logs which leads to sooting and improper burning. Grate movement could cause a gas leak.
Special care is required if you are installing the unit into a sunken replace. You must raise the replace oor to allow access to gas log controls. This will insure adequate air ow and guard against sooting. Raise the fireplace floor using noncombustible materials, as described in Placement in a Fireplace with Restrictive Barrier on Page 6.
Screw
Figure 14 ­Securing Heater to Floor of Fireplace/Firebox
Screw
FP2264
Anchor Hole
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
13
GAS AND VALVE CONNECTION
NB18/NB24 Gas Log Set
WARNING
Use new black iron or steel pipe. Internally tinned copper or copper tubing can be used per National Fuel Code, section 2.6.3, providing gas meets hydrogen sulde limits, and where permitted by local codes. Gas piping system must be sized to provide minimum inlet pressure (Listed on Data Plate) at the maximum ow rate (BTU/hr). Undue pressure loss will occur if the pipe is too small.
A manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance. Figure 15
GAS LINE CONNECTION
NOTICE: A qualied gas appliance installer must connect
the heater to the gas supply. Consult all local codes.
IMPORTANT: Hold heater valve rmly with a wrench to
prevent movement when connecting to inlet pipe.
Always use an external regulator for all propane/LPG heaters and high pressure one to two-pound systems only, to reduce the supply tank pressure to a maximum of 13" w.c. This is in addition to the internal regulator in the heater valve.
To Heater Valve
WARNING
Connecting directly to an unregulated propane/ LPG tank can cause an explosion.
The heater gas inlet connection is a 3/8" NPT at the valve. On all control type units, the inlet connection is on the right side of unit. To connect from the opposite side, route the pipe around the back portion of the unit.
When tightening up the joint to the valve, hold the valve securely to prevent movement.
Test all gas joints from the gas meter to the heater valve for leaks using a gas analyzer or soap and water solution after completing connection. DO NOT USE AN OPEN FLAME.
Check the gas pressure with the appliance burning and the control set to HIGH.
MILLIVOLT VALVE CONTROL
Figure 16
The valve regulator controls the burner pressure which should be checked at the pressure test point.
Turn captured screw counter clockwise two or three turns and then place tubing to pressure gauge over test point (Use test point “OUT” closest to control knob). After taking pressure reading, be sure and turn captured screw clock-
wise rmly to re-seal. Do not over torque. Check for gas
leaks.
Locations
Pipe Coupling
Pipe
Stainless Flexible Tube
Manual Shutoff Valve
Figure 15 ­Gas Connection
that the Pressure Tapping Point May Be Installed
Gas Supply Inlet
FP2265
WARNING
CHECK GAS TYPE: The gas supply must be the same as stated on the heater’s rating plate. If the gas supply is different, DO NOT INSTALL THE HEATER. Contact your dealer for the correct model.
Test Port “OUT”
FP2266
Figure 16 ­Pressure Test Point Location Millivolt Control
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Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
NB18/NB24 Gas Log Set
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
CAUTION
The millivolt valve is a self-powered combination gas con­trol THAT DOES NOT REQUIRE 110 VAC TO OPERATE.
ELECTRICAL WIRING - MILLIVOLT
CONNECT OPTIONAL WALL SWITCH OR THERMOSTAT (VENT FREE APPLICATIONS ONLY)
1. Use 18 awg, two-wire cable, 15 feet maximum length.
2. At one end of the cable, connect both wires to the wall switch or thermostat. At the other end, connect one wire to TP/TH and one wire to TH, or connect the wall switch/thermostat to the two male (0.25") terminals on the left side of the unit. The color of the wires does not matter.
ODS Pilot
ODS
On/Off Switch or Optional Wall Switch, Remote or T-Stat
TH = 3
TP = 1
TP/TH = 2
Log Switch
Figure 17 ­Wiring Diagram NOTE: Log switch wires are not factory connected. Connect log switch wires to the TH/TP and TH valve terminals as shown.
Pilot
Millivolt Valve
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
15
ELECTRICAL WIRING - MILLIVOLT
TH = 3
NB18/NB24 Gas Log Set
CONNECT REMOTE RECEIVER
1. Set remote receiver. See instructions included in receiver kit.
2. Connect the two (2) 1/4" female connectors to the TP/ TH and TH terminals on the control valve.
A. Complete Millivolt System Check
(“A” Reading - Thermostat contacts CLOSED -
Control Knob “ON” - Main burner should turn ON)
a. If the reading is more than 175 millivolts and the
automatic valve still does not come on, replace the
NOTE: Do not allow wires touch grate or burner.
NOTE: Heat reduces battery life. You can protect the receiver and extend battery life by mounting receiver in wall or other location outside the replace.
CHECK SYSTEM OPERATION
The millivolt system and individual components may be checked with a millivolt meter having a 0-1000 mV range. Conduct each check shown in chart below by connection meter test leads to terminals as indicated.
control.
b. If the closed circuit reading (“A” reading) is less than
175 millivolts, determine cause for low reading, pro­ceed to Section B below.
B. Thermopile Output Reading Check
(“B” Reading - Thermostat contacts OPEN - Main burner OFF)
1. Check gas pressure to the unit. If gas pressure is within minimum and maximum on data plate, then check pilot voltage, 500 millivolts minimum. If the minimum millivolt reading is not obtainable, replace pilot.
Check
Test To Test
Connect Meter Leads
to Terminals
Switch to Thermostat
Contacts Meter Should Read
A Complete System 2 and 3 Closed Minimum 175
B Thermopile Output 1 and 2 Open Minimum 500
Figure 18 ­Installing Remote Receiver
Remote Wire Connectors
TP/TH = 2
TP = 1
Remote Wire Connectors
FP2268
Valve
Remote Receiver
16
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
NB18/NB24 Gas Log Set
GRATE AND LOG INSTALLATION
WARNING
The positioning of the logs is critical to the safe and clean operation of this heater. Sooting and other problems may result if the logs are not properly and rmly positioned in the appliance. Never add additional logs or embellishments such as pine cones, vermiculite or rock wool to the heater. Only use the logs and 2G-RW rock wool (for NB18), or 3G-RW rock wool (for NB24) supplied with the unit.
Failure to position the parts in accordance with diagrams below or to use only parts specically approved for this heater may result in property damage or personal injury.
A.
BEFORE YOU BEGIN
This unit is supplied with seven (7) ceramic ber logs. Do
not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic bers.
After handling the logs, wash your hands gently with soap
and water to remove any traces of bers.
CAST IRON GRATE INSTALLATION
Install the cast iron grate by inserting screw head on back of right side of grate into the “I” shaped slot on front right corner of unit. After moving screw head to the bottom of the “I” slot, insert the screw head on the back of the left side of grate into the keyhole slot on the left front of unit. Figure 19
B.
Key Hole Slot
Cast Iron Grate
Figure 19 ­Install Cast Iron Grate
Cast Iron Grate
I Slot
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
17
GRATE AND LOG INSTALLATION
NB18/NB24 Gas Log Set
ROCK WOOL PLACEMENT
Before installing logs, place rockwool in dime size pieces evenly over small burner ports starting in the rear of the burner going towards the front. Avoid placing rock wool on
slots on each side of rear burner and on large yellow ame
ports on front of burner. After covering small burner ports, discard any excess rock wool.
Wash hands after placing rock wool. Itching may occur.
NOTE: Installation instructions are the same for 18", 24", and 30" log sets. Pictures used in this manual illustrate the 24" set. Some variation may exist between the images and the set included with this manual.
WARNING
Use only rock wool provided with log set.
Do not add additional rock wool.
Right Front Log #2
Figure 22 ­Place Right Front Log #2
3. Place right rear log (#3) on pin located on rear support bracket and rest left side of log on front right log. Figure
23.
Right Rear Log #3
Dime-sized pieces of rock wool
Figure 20 ­Place Rock Wool
INSTALL 18", 24" AND 30" (F, R) BERKLEY OAK LOGS ON NATURAL BLAZE BURNER
1. Place the #1 log (the “chunk”) on the grate bar right side of the burner adjacent to the controls. Figure 21
2. Place front right log (#2) on right pin located on burner and right grate bar. Figure 21. slide Log #1 forward so that it is tight against log #2.
Ember Chunk Log #1
LG620
Figure 23 ­Place Right Rear Log #3
4. Place left rear log (#4) on pin located on rear support bracket on left side. Figure 24
Left Rear Log #4
Figure 21 ­Place Ember Chunk Log #1
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Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
Figure 24 ­Place Left Rear Log #4
NB18/NB24 Gas Log Set
GRATE AND LOG INSTALLATION
5. Place left front log (#5) on left pin located on burner and left grate bar. Rest top right portion of log on right front log. Figure 25
Left Front Log #5
Figure 25 ­Place Left Front Log #5
6. Place top left log (#6) on unit by placing grooved portion of log onto left grate bar with bark facing outward. Rest front part of log in groove on left front log. Figure 26
Middle Left Log #6
8. Place right top log (#8) onto right rear (#3) and right front (#2) logs using locator on bottom of right top log.
Figure 28
Left Top Log #7
Figure 28 ­Place Right Top Log #8
Right Top Log #8
Figure 26 ­Place Middle Left Log #6
7. Place left top log (#7) on left rear log (#4) and left front log (#5) using locating grooves on bottom of #7 and locating blocks on logs #4 and #5. Figure 27
Left Top Log #7
PLACE THE DECORATIVE ROCK
Optional volanic rock may be placed around the unit on
the oor of the rebox. Be sure to avoid any areas on
the burner itself.
DO NOT sprinkle volcanic rock on the logs, around the pilot, or on or near burners. This may cause sooting. Place volcanic rock only on the oor of the replace.
During initial operation of the new heater, new burning logs and/or rock wool will give
CAUTION
off a paper burning smell and orange ames will be present. Simply open the windows for a few hours to vent the odor.
Figure 27 - Place Left Top Log #7
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
19
GRATE AND LOG INSTALLATION
NB18/NB24 Gas Log Set
INSTALL 18", 24" AND 30" (F,R) HIGHLAND OAK LOGS ON NATURAL BLAZE BURNER
1. Place the #1 log (the “chunk”) on the grate bar right side of the burner adjacent to the controls. Figure 29
Ember Chunk Log #1
Figure 29
2. Place front right log (#2) on right pin located on burner and right grate bar. Figure 30. After placing front right log, ensure log is fully upright and tilting towards the back of the burner.
Right Front Log #2
4. Place left rear log (#4) on pin located on rear support bracket on left side and left grate bar. Figure 32
Left Rear Log #4
Figure 32
5. Place left front log (#5) on left pin located on burner and left grate bar. Rest top right portion of log on right front log. Figure 33
Figure 30
3. Place right rear log (#3) on pin located on rear support bracket and rest left side of log on front right log. Figure
31. After placing right rear log, ensure log is fully upright and does not tilt forward. Slide #1 log ember chunk back to contact right rear log.
Right Rear Log #3
Left Front Log #5
Figure 33
Figure 31
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Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
NB18/NB24 Gas Log Set
GRATE AND LOG INSTALLATION
6. Place top left log (#6) on left rear log (#4) and left front log (#5) using locating grooves on bottom of #6 and locating blocks on logs #4 and #5. Figure 34
7. Place right top log (#7) on right rear log (#3) and right front log (#2) using locators on the bottom of log #7 and locators on logs #2 and #3. Figure 34
Left Top Log #6
Figure 34
Right Top Log #7
8. Place small right front top log (#8) on log #7 and log #2 using locating grooves on the bottom of log #8 and locating blocks on log #7 and log #2. Figure 35
PLACE THE DECORATIVE ROCK
Optional volanic rock may be placed around the unit on
the oor of the rebox. Be sure to avoid any areas on the
burner itself.
DO NOT sprinkle volcanic rock on the logs, around the pilot, or on or near burners. This may cause sooting. Place volcanic rock only on the oor of the replace.
During initial operation of the new heater, new burning logs and/or rock wool will give
CAUTION
off a paper burning smell and orange ames will be present. Simply open the windows for a few hours to vent the odor.
STONY CREEK SC18/24/30-R LOGS PLACEMENT
1. Place bottom log (#1) on two (2) pins on rear of grate assembly and push towards rear as far as possible.
Figure 36
Bottom Rear Log #1
Figure 35
Right Front
Top Log #8
Figure 36
2. Place the ember chunk (#2) with notch on both ends on the grate bar right side of the burner adjacent to the controls. Push towards rear as far as possible. Figure
37
3. Place the ember chunk (#3) with notch on one end on the grate bar left side of the burner with notch towards rear. Push towards rear as far as possible. Figure 37
Ember Chunk Log #2 Ember Chunk Log #3 (Notch on one end)
(Notch on both ends)
Figure 37
Monessen • NB18/24 Gas Log Set Installation/Owner's Manual • 81D0107 • Rev I • 01/19
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