Monessen Hearth LLCF36, LSTF36, LRCF36 User Manual

LO-RIDER
DESIGNER VENT-
FREE FIREBOXES
INST ALLATION AND OPERA TING
INSTRUCTIONS
MODELS: LSTF36, LPF36, LRCF36, LLCF36
If the information in this manual is not followed exactly , a fi re or explosion may result causing property damage, personal injury or loss of life.
WARNINGS
For use only with a listed gas-fi red unvented decorative room heater not to exceed 40,000 BTU/hr. DO NOT BUILD A WOOD FIRE.
Carefully review the instructions supplied with the decorative type unvented room heater for the minimum fi replace size requirement.
DO NOT INST ALL AN APPLIANCE IN THIS FIREBOX UNLESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATION.
READ AND SAVE THESE INSTRUCTIONS
– Do not store or use gasoline or other fl ammable vapors and
liquids in the vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re department.
– Installation and service must be performed by a qualifi ed
installer, service agency or the gas supplier. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualifi ed installer, service agency, or the gas supplier.
CONTENTS
IMPORTANT SAFETY INFORMATION ................................................................................................. 3
PLANNING the INSTALLATION ............................................................................................................ 4
LOCATION of FIREBOX ........................................................................................................................ 5
CLEARANCES and HEIGHT REQUIREMENTS ................................................................................... 7
FIREPLACE FRAMING ........................................................................................................................ 9
FIREPLACE INSTALLATION ..............................................................................................................11
GAS LINE INSTALLATION .................................................................................................................. 14
CANOPY INSTALLATION ................................................................................................................... 15
WIRING to JUNCTION BOX ............................................................................................................... 16
GLASS CLEANING ........................................................................................................................... 16
ILLUSTRATED PARTS LIST ............................................................................................................... 17
USING OPTIONAL OUTSIDE AIR KIT ................................................................................................18
WARRANTY .....................................................................................................................BACK COVER
2 79D0004
IMPORTANT SAFETY INFORMATION
INSTALLER
Please leave this manual with the appliance.
IMPORTANT
Read these instructions carefully before installing this vent-free fi rebox.
• Improper installation or use of the rebox can cause serious injury or death from re, burns, explosion or carbon monoxide poisoning.
• Do not allow fans to blow directly into the replace. Avoid drafts that alter burner ame patterns.
• Do not use a blower insert, heat exchanger insert or other accessory, not approved
WARNING
for use with this fi rebox where applicable.
1. Due to high temperatures, the firebox should be located out of traffic and away from furniture and draperies.
2. Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
3. Young children should be carefully supervised when they are in the same room with the firebox.
4. Do not place clothing or other flammable material near the fireplace when the firebox is in use.
5. Any safety screen or guard removed for servicing, must be replaced prior to operating a heater within the firebox.
6. Installation and repair should be done by a qualified service person.
7. To prevent malfunction and/or sooting, an unvented gas heater/firebox should be cleaned at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, etc. It is imperative that control compartments, burners and circulating air passageways be kept clean.
8. The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.l/NFPA 54.
9. This unit complies with Z21-91 Ventless Firebox Enclosures for gas-fired unvented decorative room heaters.
10. Do not install the firebox in a bathroom or bedroom.
OWNER
Please retain this manual for future reference
11. Avoid any drafts that alter burner flame patterns. Do not allow fans to blow directly into fireplace. Do not place a blower inside burn area of firebox. Ceiling fans may create drafts that alter burner flame patterns. Sooting and improper burning will occur.
12. Caution: Candles, incense, oil lamps, etc. produce
combustion byproducts including soot. Vent-free appli­ances will not filter or clean soot produced by these types of products. In addition, the smoke and/or aromatics (scents) may be reburnt in the vent-free appliance which can produce odors. It is recommended to minimize the use of candles, incense, etc. while the vent-free appliance is in operation.
13. Keep room area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
14. During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, films or bonding agents. These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance; possibly causing headaches or eye or lung irritation. This is a normal and temporary occurrence.
The initial break-in operation should last 2-3 hours with
the burner at the highest setting. Provide maximum ventilation by opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in period will be slight and will disappear with continued use.
15. Always have a fireplace screen in place when the appliance is in operation and, unless other provisions for combustion air are provided, the screen shall have an opening(s) for induction of combustion air.
.
79D0004 3
GENERAL INSTALLATION INFORMATION
DO NOT ATTEMPT TO BURN SOLID WOOD FUELS, VENTED GAS LOG SETS, OR ANY OTHER COM­BUSTIBLE IN THIS UNVENTED FIREBOX. ALSO, DO NOT INSTALL A VENT-FREE GAS LOG SET IN THIS FIREBOX IF THE MINIMUM CLEARANCE AND HEIGHT REQUIREMENTS OF THE LOG SET ARE TOO LARGE FOR THE FIREBOX.
The LSTF36, LPF36, LRCF36, and LLCF36 Series are vent-free fireboxes. They feature a self-contained heat-circulating system. These units also feature a 2-in-1 flexible-face system (except for corner unit) that converts the circulating system into a radiant system in seconds.
This installation manual will enable you to obtain a safe, efficient, and dependable installation of your vent-free fireplace system.
Do not alter or modify the firebox or its components under any circumstances. Any modification or alteration of the firebox system, including but not limited to the firebox and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
BEFORE YOU START: CHECK YOUR PACKING LIST TO VERIFY THAT ALL LISTED PARTS HAVE BEEN RECEIVED. ALSO INSPECT THE CONTENTS FOR SHIPPING DAMAGE AND IMMEDIA TEL Y INFORM YOUR DEALER
IF ANY DAMAGE IS FOUND.
You should have the following:
1. Vent-Free Gas Firebox
2. One (1) - 36" Canopy (LRCF36/LLCF36) One (1) - 20" Canopy (LRCF36/LLCF36) Two (2) - 36" Canopys (LSTF36/LPF36)
3. Installation and Operating Instructions
4. Five (5) drywall spacers
ITEMS REQUIRED FOR INSTALLATION
TOOLS: BUILDING SUPPLIES:
Phillips screwdriver Square Framing materials Hammer Piping complying with local codes Wall finishing materials Saw and/or saber saw Tee joint Caulking material (noncombustible) Level Pipe wrench Fireplace surround materials (noncombustible) Measuring tape Pliers Electric drill and bits Pipe sealant approved for use with propane/LPG (resistant to sulfur compounds)
Refer to the installation instructions provided with the log sets for items required for log set installation.
Illustrations shown in this manual refl ect “typical” installations with nominal dimensions and are for design and framing reference only . Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specifi c installation
NOTICE
requirements.
4 79D0004
PLANNING THE INSTALLATION
In planning the installation for the appliance it is necessary to determine where the unit is to be installed and whether optional accessories are desired. Gas supply piping should also be planned. The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.
1. Position firebox prior to framing or into prepared framing.
2. Field wire main power supply to circulating models with fan kit. (Electrical connections should only be performed by an experienced, licensed/certified tradesman).
3. Plumb gas line. (Gas connections should only be performed by an experienced, licensed/certified tradesman).
4. Install vent-free gas log heater per the instructions provided with the vent-free gas log heater.
5. Complete finish wall material and surround to your individual taste.
42 3/16" 39 9/16"
23 13/16"
22 5/16"
TOP
5 5/8"
12 3/8"
11 7/8"11 7/8"
11 3/8"
3 3/16"
2 5/8"
5 5/8"
1 3/4"
35 15/16"
FRONTREAR
28 1/16"
39 9/16"
"
Figure 1 - Firebox Dimensions
27 3/4"
1 13/16"
35 9/16"
27 3/4"
"
23 13/16"
OPEN
SIDE
"
"
79D0004 5
LOCATION OF FIREBOX
Carefully select the best location for installation of your vent-free firebox. The following factors should be taken into con­sideration.
• Clearance to side wall, ceiling, woodwork, and windows. Refer to “CLEARANCES and HEIGHT REQUIREMENTS” section below and on pages 8 and 9. Minimum clearances to combustibles must be maintained.
• Location must not be affected by drafts caused by kitchen exhaust fans, ceiling fans, return air registers for forced air furnaces/air conditioners, windows, or doors.
• Installation must provide adequate ventilation and combustion air.
• DO NOT INSTALL THIS FIREBOX IN A BATHROOM.
• This firebox enclosure is approved for bedrooms on the condition that the unvented room heater does not exceed 10,000 BTUs input and the room is properly sized for combustion air.
• Location should be out of high traffic or windy or drafty areas.
• DO NOT INSTALL WHERE CURTAINS, FURNITURE, CLOTHING OR OTHER FLAMMABLE OBJECTS ARE LESS THAN 36" FROM FRONT OF HEATER.
• Never obstruct the front opening of the vent-free firebox or restrict the flow of combustion and ventilation air.
• Minimize modifications to existing construction. Refer to Figure 2 for location suggestions.
• Do not install in the vicinity where gasoline or other flammable liquids may be stored. The vent-free firebox must be kept clear and free from these combustible materials.
CORNER RIGHT
CORNER LEFT
PENINSULA
CORNER LEFT
SEE-THROUGH
CORNER RIGHT
Figure 2 - Suggested Firebox Locations
6 79D0004
CLEARANCES and HEIGHT REQUIREMENTS
CLEARANCES and HEIGHT REQUIREMENTS
Ensure that minimum clearances shown in Figures 3 through 7 are maintained. Left and right clearances are determined when facing the front of the firebox.
Follow these instructions carefully to ensure safe installation. Failure to follow these requirements may create a fire hazard.
1. Sidewall Clearances — The clearance from the inside of the appliance to any combustible adjacent wall should not
be less than 2
2. Ceiling Clearance — The ceiling must be at least 42" from the top of the firebox opening (bottom of hood). Refer
to Figure 3.
3. Back Wall Clearance — The appliance may be placed against a combustible back wall.
4. Parallel Wall Clearance — The clearance from the opening of the firebox to any wall that is parallel to the opening
should not be less than 36" (LSTF36 and LPF36 models only). Refer to Figure 4.
7
/8". Refer to Figure 3.
42"
36"
55/8"
Figure 3 - Sidewall and Ceiling Clearances
C
B
A
Figure 5 - Minimum Hearth Dimensions
79D0004 7
See-Thru 33 3/16" 27 3/4" 21 15/16" Corner 35 5/16" 27 3/4" 21 15/16" Peninsula 35 5/16" 27 3/4" 21 15/16"
Figure 4 - Parallel Wall Clearance (LSTF36 and LPF36 Models Only)
Minimum Hearth Dimensions
AB C
CLEARANCES and HEIGHT REQUIREMENTS
5. Mantel clearances The canopy supplied with the unit must be installed. If a combustible mantel
is installed, it must meet the clearance requirements detailed in Figure 6.
2.5"
6. Floor clearance — This fi rebox hearth opening (inter-chamber fl oor) must be installed
1
at least
/ 2" above any combustible ooring material or, the fi rebox hearth may be installed fl ush with the fl oor if noncombustible material such as slate or marble is installed between the base of the fi rebox and the com- bustible fl ooring. The firebox may be
installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place fire­box on carpeting, vinyl, or other soft floor coverings. It may, however, be
Figure 6 a&b - Minimum Mantel Clearances for Canopy
placed on a flat wood, plywood, par­ticle board, or other hard surfaces. Be sure firebox rests on a solid continuous floor or platform with appropriate framing for support so that no cold air can enter room
from under the firebox. Refer to Figure 8.
NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.
Figure 6c - Minimum Mantel Clearances
12"
10"
8"
6"
17"
13"
24"
22"
20"
Canopy
and Wide Profi le Canopy
FIREPLACE
HOOD
TOP VIEW
2.50
1.00
3.00
COMBUSTIBLE
1.50
5.00
5.63
12"
8"
14"
8"
Wide Profi le
Canopy
MATERIAL
AREA
WALL
3.50
4.50 45°
Combustible Material
Noncombustible
Material
1/2"
MIN.
Figure 7 - Floor Clearance above Combustible
Flooring Material
Figure 8 - Floor Clearance above Noncombustible
Flooring Material
14"
MIN.
8 79D0004
0"
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