Natural Gas or Propane/LPG • Control Type: Milli-Volt
This is an unvented gas-fi red
heater. It uses air (oxygen) from
the room in which it is installed.
Provisions for adequate combustion
and ventilation air must be provided.
Refer to page 7.
MODEL: DST30
WARNINGS
If the information in this manual is not follo wed exactl y,
a fi re or explosion may result causing property damage,
personal injury or loss of life.
– Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use an y
phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•If you cannot reach your gas supplier, call the
fi re department.
– Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
READ AND SAVE THESE INSTRUCTIONS
CONTENTS
IMPORTANT SAFETY INFORMATION ............................................................................................................... 3
CONNECTING THE GAS...................................................................................................................................18
CHECKING GAS PRESSURE...........................................................................................................................19
Read these instructions carefully before installing or trying to operate this vent-free gas heater.
• Any change to this heater or its controls can be dangerous.
• Improper installation or use of the heater can cause serious injury or death from
fi re, burns, explosion or carbon monoxide poisoning.
• Do not allow fans to blow directly into the fireplace. Avoid drafts that alter
burner fl ame patterns.
WARNING
• Do not use a blower insert, heat exchanger insert or other accessory, not appro ved
for use with this heater where applicable.
1. Due to high temperatures, the heater should be
located out of traffic and away from furniture
and draperies.
2. Children and adults should be alerted to the hazard
of high surface temperature and should stay away
to avoid burns or clothing ignition.
3. Young children should be carefully supervised
when they are in the same room with the heater.
4. Do not place clothing or other fl ammable material
near the fi replace when the heater is in use.
5. Any safety screen or guard removed for servicing,
must be replaced prior to operating the heater.
OWNER
Please retain these instructions for future reference
8. CARBON MONOXIDE POISONING: Early signs of
carbon monoxide poisoning are similar to the fl u with
headaches, dizziness and/or nausea. If you have these
signs, obtain fresh air immediately. Have the heater
serviced as it may not be operating properly.
9. The installation must conform with local codes or, in
the absence of local codes, with the National Fuel Gas
Code, ANSI Z223.l.
10. This unit complies with ANSI Z21.11.2-2000 Unvented
Heaters and also complies with ANSI Z21.60-2000
Decorative Vented Appliances for Solid Fuel Burning
Fireplaces. State and local codes may only allow
operation of this appliance in a vented confi guration.
Check your state or local codes. For vented operation, see
“VENTED INSTRUCTIONS” in this manual.
.
6. Installation and repair should be done by a qualifi ed
service person. The appliance should be inspected
before use and at least annually by a professional
service person. More frequent cleaning may be
required due to excessive lint from carpeting,
bedding material etc. It is imperative that control
compartments, burners and circulating air passageways of the appliance be kept clean.
7. T o prevent malfunction and/or sooting, an un vented
gas heater should be cleaned at least annually
by a professional service person. More frequent
cleaning may be required due to excessive lint from
carpeting, etc. It is imperative that control compartments, burners and circulating air passageways
be kept clean.
43D0122 3
11. Do not install the heaters in a bathroom or bedroom.
May be installed as a vented gas log if allowed by
local codes.
12. Correct installation of the ceramic fi ber logs, proper
location of the heater, and annual cleaning are necessary
to avoid potential problems with sooting. Soot, resulting
from improper installation or operation, can settle
on surfaces outside the fi replace. See log placement
instructions for proper installation.
13. Avoid any drafts that alter burner fl ame patterns. Do
not allow fans to blow directly into the fi replace. Do
not place a blower inside burn area of fi rebox. Ceiling
fans may create drafts that alter burner fl ame patterns.
Sooting and improper burning will occur.
Continued on page 4
IMPORTANT SAFETY INFORMATION
Continued from page 3
14. Caution: Candles, incense, oil lamps, etc. produce
combustion byproducts including soot. Vent-free
appliances will not fi lter or clean soot produced by
these types of products. In addition, the smoke and/or
aromatics (scents) may be reburnt in the vent-free
appliance which can produce odors. It is recommended
to minimize the use of candles, incense, etc. while the
vent-free appliance is in operation.
15. This is an unv ented gas-fi red heater. It uses air (oxygen)
from the room in which it is installed. Provisions
for adequate combustion and ventilation air must be
provided. See page 7.
16. Keep room area clear and free from combustible
materials, gasoline and other fl ammable vapors and
liquids.
17. Unvented gas heaters are a supplemental zone heater.
They are not intended to be the primary heating
appliance.
18. Unvented gas heaters emit moisture into the living
area. In most homes of average construction, this
does not pose a problem. In houses of extremely
tight construction, addition mechanical ventilation is
recommended.
19. During manufacturing, fabricating and shipping, various
components of this appliance are treated with certain
oils, fi lms or bonding agents. These chemicals are not
harmful but may produce annoying smoke and smells
as they are burned off during the initial operation
of the appliance; possibly causing headaches or eye
or lung irritation. This is a normal and temporary
occurrence.
The initial break-in operation should last two to three
hours with the burner at the highest setting. Provide
maximum ventilation by opening windows or doors to
allow odors to dissipate. An y odors remaining after this
initial break-in period will be slight and will disappear
with continued use.
20. Input ratings are shown in BTU per hour and are for
elevations up to 2,000 feet. For elevations above 2,000
feet, input ratings should be reduced 4 percent for
each 1,000 feet above sea level. Refer to the National
Fuel Gas Code.
21. The heater and its individual shutoff valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psig (3.5 kPa).
22. The heater must be isolated from the gas supply piping
system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 psig
(3.5 kPa).
23. Do not use this room heater if any part has been under
water. Immediately call a qualifi ed service technician
to inspect the room heater and to replace any part
of the control system and any gas control which has
been under water.
24. This appliance must not be used with glass doors in
the closed position. This can lead to pilot outages and
severe sooting outside the fi replace.
25. Never burn solid fuels in a fi replace where a unvented
room heater is installed.
26. Always have a fireplace screen in place when the
appliance is in operation and, unless other provisions
for combustion air are provided, the screen must have
an opening(s) for induction of combustion air.
27. FOR MASSACHUSETTS RESIDENTS ONLY:
Installation of this vented gas log in the Commonwealth
of Massachusetts requires the damper be permanently
removed or welded in the full open position. In addition,
a naturally vented gas log may not be installed in
a bedroom or bathroom in the Commonwealth of
Massachusetts.
This appliance may be installed in an after-
market, permanently located, manufactured
(mobile) home, where not prohibited by local
codes.
This appliance is only for use with the type of
gas indicated on the rating plate. This appliance
is not convertible for use with other gases.
4 43D0122
GETTING STARTED
MAKE SURE YOU HAVE RECEIVED ALL PARTS:
Check your packing list to verify that all listed parts have been received. You should have the following:
• Unvented gas log grate/burner assembly • Plastic bag containing crushed volcanic rock
• Installation/operating instructions • Four (4) anchoring screws
• Ceramic Fiber logs • Four (4) self-tapping screws
The milli-volt controlled version of this heater is the only style designed to be operated with optional devices for
ON/OFF functions. The following options may be used with the millivolt controlled heater. These options are not
packaged with the log set.
• Hand held Remote with receiver • Wall thermostat with 15' wire
• Wall switch with 15' wire • Hand held Thermostat Remote with receiver
• Handle the gas log burner assembly by the grate only. Do not pick the unit
up by the burners.
• Gloves are recommended when handling ceramic fi ber logs to prevent skin
irritation from loose fi bers. Logs are fragile — handle with care.
CAUTION
Carefully inspect the contents for shipping damage. If any parts are missing or damaged, immediately inform the
dealer from whom you purchased the appliance. Do not attempt to install any part of the appliance unless you
have all parts in good condition.
WHAT YOU WILL NEED FOR INSTALLATION:
You must have the following items available before proceeding with installation:
• External regulator (for propane/LPG and 1/2 lb. or greater, natural gas systems)
• Piping which complies with local codes • Sediment trap
• Screwdriver • Tee joint.
• Pipe sealant approved for use with propane/LPG (Resistant to sulfur compounds)
• Drill with 5/32 bit • Pipe wrench or appropriate size crescent wrench set
• Manual shutoff valve
43D0122 5
PRODUCT FEATURES AND SPECIFICATIONS
NATURAL GAS
Milli-Volt Pressure
Regulator Pressure Setting: 3.5" w.c.
Pilot Regulator: 3.5" w.c.
Gas Inlet Pressure: Max. 10 1/2" w. c.
Min. 5" w.c.
Gas Rate
Model Number Control Max BTU/Hr Min BTU/Hr
DST30NV MILLI-VOLT 38,000 24,000
PROPANE/LPG
Note: An external regulator is required to reduce supply pressure to a maximum of 13" w.c.
Milli-Volt Pressure
Regulator Pressure Setting: 10" w.c.
Gas Inlet Pressure: Max. 13" w.c.
Min. 11" w.c.
Gas Rate
Model Number Control Max BTU/Hr Min BTU/Hr
DST30PV MILLI-VOLT 38,000 31,000
IGNITION CONTROLS
Piezo ignitor allows ignition of the pilot without the use of matches or batteries.
Milli-Volt control has four (4) positions:
OFF - All gas to the gas logs is shut off at the valve.
IGN - Valve position to light/maintain a standing pilot.
ON - Valve position to turn ON/OFF log set with remote, switch and/or thermostat.
HI/LOW - Variable position to control fl ame height (heat output).
PILOT
The gas log heater is fi tted with a specially designed safety pilot light (ODS assembly) which senses the amount of oxygen
available in the room and shuts the gas log heater off if the oxygen level begins to drop below a satisfactory level. The pilot
can only be relit when adequate fresh air is available.
THERMAL GENERATOR
The milli-volt gas log pilot is fi tted with a milli-volt generator to provide power for remote activation.
6 43D0122
GENERAL INSTALLATION INFORMATION
CODES
Adhere to all local codes or, in their absence, the latest edition of THE NATIONAL FUEL GAS CODE ANSI Z223.1
or NFPA54 which can be obtained from…
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
or
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
ADEQUATE COMBUSTION AND VENTILATION AIR
This heater shall not be installed in a confi ned space or unusually tight construction unless provisions are provided
for adequate combustion and ventilation air.
The National Fuel Gas Code, (ANSI Z223.1/NFPA54), defi nes a confi ned space as a space whose volume is less than 50
cubic feet per 1,000 BTU per hour (4.8 m
space, and an unconfi ned space is defi ned as a space whose volume is not less than 50 cubic feet per 1,000 BTU per
hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed, through openings not furnished with doors, are considered
a part of the unconfi ned space.
UNUSUALLY TIGHT CONSTRUCTION IS DEFINED AS CONSTRUCTION WHERE…
a) walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm
(6 x 10
b) weather striping has been added on openable windows and doors; and
c) caulking or sealants are applied to areas such as joints around window and door frames, between sole plates
and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas
lines, and at other openings.
11
kg/pa-sec-m2) or less with openings gasketed or sealed;
3
per kw) of the aggregate input rating of all appliances installed in that
43D0122 7
GENERAL INSTALLATION INFORMATION
Figure 1 - Example of a Large Room with a See-Through Unit as 1/2 Wall Divider
Inside Wall
Fireplace
H
W
The following formula can be used to determine the maximum heater rating per the defi nition of unconfi ned space:
BTU/Hr = (L1 + L2) Ft x (W) Ft x (H) Ft
x 1000
50
Consider two connecting rooms with an open area between, with the following dimensions:
1
1 = 15
L
/2 Ft., L2 = 12 Ft., W = 12 Ft., H = 8 Ft.
BTU/Hr = (151/2 + 12) x (12) x (8)
x 1000 = 52800 BTU/Hr
50
If the area in which the heater may be operated is smaller than that defi ned as
an unconfi ned space or if the building is of unusually tight construction, provide
adequate combustion and ventilation air by one of the methods described in
the National Fuel Gas Code, ANSI Z223.1/NFPA54, Section 5.3 or applicable
local codes.
WARNING
8 43D0122
FIREPLACE AND HEARTH DIMENSIONS
This appliance is for installation only in a solid-fuel burning masonry or UL127
factory-built fi replace or in a listed ventless fi rebox enclosure. It has been design
certifi ed for these installations.
Exception: DO NOT install this appliance in a factory-built fi replace that includes
instructions stating it has not been tested or should not be used with unvented
WARNING
Use manufacturer's installation and clearance requirements as defi ned in their manual.
The DST30 Series unvented room heater is approved for installation into the following unvented fi replaces:
The DST30 Series unvented room heater may also be installed into a Ventless Firebox Enclosure for Gas Fired Decorative
Type Unvented Room Heaters per IAS Requirement No. 2-97, ANSI Z21.91-2000 (typically referred to as a “Universal
Firebox”), as long as fi rebox hearth dimensions meet the minimum hearth dimensions shown below.
Model A B C
WARNING
gas logs.
GPF36, GSTF36, GRCF36, GLCF36
DST30 36" 20
Figure 2 - Hearth Minimum Dimension for Solid Fuel Burning
Fireplaces and UL127 Factory Built Fireplaces
1
/ 4" 211/ 2"
C
A
B
43D0122 9
PLACEMENT IN A FIREPLACE WITH A RESTRICTIVE BARRIER
IMPORTANT INFORMATION FOR THE INSTALLATION OF THIS GAS LOG SET
The following are guidelines for placing a gas log set in a fi replace that has a restrictive barrier along the bottom front opening
of the fi replace. Some examples of barriers are glass/screen door frames and sunken/recessed fi replaces.
Height of Restriction (X) Minimum Depth of Fireplace/Firebox
No restriction 201/4"
0.5 to 1.5" 24"
1
Greater than 1
Greater than 3: ANY BARRIER GREATER THAN THREE INCHES (3")
Glass door frames
with adjustable
louvers should have
the louvers fully
open while the unit is
in operation.
/2" to 3" 26"
PLACED IN FRONT OF THE GAS LOG SET IS NOT
RECOMMENDED BY THE MANUFACTURER.
Height of restrictive barrier
caused by glass door frames,
recessed fi replaces, etc. from
the base or bottom surface of
the unit. (Refer to Table).
Figure 3 - Reference Drawing of a DST Log Set in an Enclosure
X
Depth of fi replace/fi rebox.
(Refer toTable).
Barriers such as the bottom of a glass door frame placed in
front of a gas log set can change the air fl ow characteristics
of the fi replace which in turn can cause the unit to overheat
and malfunction.
WARNING
NOTE: Non combustible material such as refractory brick may be used to line the fl oor of the fi replace
in order to raise the height of the gas log set in relation to a restrictive barrier. If the unit is raised, the
minimum height dimension listed in the homeowner’s manual must not be exceeded.
NOTE: If the log set is equipped with a remote receiver, a restrictive barrier may reduce the battery life
by increasing the ambient temperature inside the fi replace. Placement of the receiver outside of the
fi replace will extend the battery life.
10 43D0122
CLEARANCES AND HEIGHT REQUIREMENTS
The dimensions shown in Figures 4 through 10 and defined in the fireplace
manufacturer's instructions are minimum clearances to maintain when installing
this heater.
When heater is installed into a ventless fi rebox, minimum clearances, as specifi ed
by the ventless fi rebox manufacturer, must be met.
WARNING
Follow these instructions carefully to ensure safe installation. Failure to follow
instructions exactly can create a fi re hazard.
Sidewall and ceiling clearances: The sides of the fi replace opening must be at least 13/4" from any combustible wall.
The ceiling must be at least 42" from the top of the fi replace opening. The wall parallel to the side of the heater must be at
least 36" from the side of the heater. Refer to you fi rebox owners manual for more information.
1
42"
36"36"
3
/
4
"
Figure 4 - Sidewall and Ceiling Clearances
43D0122 11
CLEARANCES and HEIGHT REQUIREMENTS
IMPORTANT:
1. If installing unit into an unvented fi rebox, minimum required clearances listed in the fi rebox installation manual
must be met.
2. If installing unit into a vented fi rebox with a working damper, minimum clearances shown in Figures 5 through
10 must be met.
3. If installing unit into a vented fi rebox with a damper that is always open, no minimum clearances are required.
Heat resistant material (minimum requirements) with no wooden mantel or other combustible projection:
To install the gas logs into a fi replace with no wooden mantel, shelf or other combustible projection above the fi replace
opening, measure the heat resistant material height, per Figure 5, then refer to TABLE A.
Heat resistant materials such as slate and marble must be at least 1/2” thick. Sheet metal should not be installed
onto combustible material.
IMPORTANT: If the unit is installed in a vented fi replace and cannot meet these minimum clearances you must operate the
heater with chimney fl ue damper open. Refer to “INSTALLING VENTED APPLICATIONS” found on page 17.
Heat
Resistant
Material
Measure
this
distance
Heater in
Fireplace or
Firebox
Figure 5 - Measuring Heat Resistant Material
HEAT RESISTANT
MATERIAL REQUIREMENTS FOR
MEASUREMENT SAFE INSTALLATION
12" or more Hood not required.
8" to less than 12" Extend heat resistent material to 12" or install
hood. See Figure 6.
Less than 8" Extend heat resistant material to at least 8" and
install hood. See Figure 6.OR, extend heat
resistant material to a height of at least 12".
TABLE A - Heat Resistant Material Requirements with no Mantel or Combustible Projection
12 43D0122
CLEARANCES and HEIGHT REQUIREMENTS
Heat resistant material (minimum requirements) with wooden mantel or other combustible projection:
To install the heater with a wooden mantel, shelf or other combustible projection above, fi rst measure the heat resistant
material shown in Figure 6, the refer to Table B.
8" or More of
Heat Resistant
Hood
Heater in
Fireplace or
Firebox
Material
Figure 6 - Measuring Heat Resistant Material for Mantel
HEAT RESISTANT
MATERIAL REQUIREMENTS FOR SAFE INSTALLATION WITH WOODEN MANTEL,
MEASUREMENT SHELF OR OTHER COMBUSTIBLE PROJECTION
12" or more Hood not required. Observe profi le (side elevations) shown in Figure 7, page 14.
8" to less than 12" Install hood and observe profi les shown in Figure 8, page 14; OR extend heat resistant
material to at least 12" and observe profi les shown in Figure 7, page 14.
Less than 8" Extend heat resistant material to at least 8", install hood and observe profi les shown in
Figure 8, page 14; OR extend heat resistant material to at least 12" and observe profi les
shown in Figure 7, page 14.
TABLE B - Heat Resistant Material Heights and Mantel Location
43D0122 13
Heat
Resistant
Material
10" or less
12" min. 28"
Heater in
Fireplace or
Firebox
CLEARANCES AND HEIGHT REQUIRMENTS
Example: The bottom of the mantel may project from the wall a
maximum of 10" at a minimum of 28" above the fi rebox.
Mantel
Minimum of 8"
Heat
Resistant
Material
Figure 7 - Minimum Mantel Clearance with No Hood
7"
6"
21/2"
4"
13"
Hood
Figure 8 - Minimum Mantel Clearance with Hood
17"
Figure 8 is an example of an unsafe mantel installation.
This mantel projects 4" at 13" above the opening, exceeding
the maximum acceptable distance of 21/2" The mantel also
projects 7" at 17" above the opening, exceeding the maximum
acceptable distance of 6".
If your mantel profi le is unsafe, you may either:
• Raise the mantel to an acceptable height
OR
• Remove the mantel
14 43D0122
FLOOR CLEARANCE
The gas log heater must be installed at least 5" above any combustible fl ooring material, such as carpeting or tile,
which is closer than 14" to the base of the fi replace. The minimum distance must be maintained from the top surface
of carpeting, tile, etc. Refer to Figure 9.
OR,
The gas log heater may be installed nearer to the fl oor if a minimum of 14" of noncombustible material such as slate or marble
is installed between the base of the fi replace and the combustible fl ooring. Refer to Figure 10.
Figure 10 - Minimum Clearance above Combustible Flooring with
Noncombustible Material Installed at Base of Fireplace
43D0122 15
FIREPLACE PREPARATION
BEFORE FULLY INSTALLING THE UNIT:
• Turn OFF the gas supply to the fi replace or fi rebox.
• Seal any fresh air vents and/or ash clean-out doors located on the fl oor or wall of the fi replace. If left unsealed, drafting
may cause pilot outage or sooting. Use a heat resistant sealant. Do not seal the chimney fl ue damper.
Before installing in a solid fuel
burning fi replace, The chimney fl ue
and fi rebox must be cleaned of soot,
creosote, ashes and loose paint by a
qualifi ed chimney cleaner.
WARNING
INST ALLING VENTED APPLICA TIONS
Milli-volt controlled gas logs may be installed as a vented decorative log set in compliance with ANSI Z21.60 and
National Fuel Gas Code, Section 6.6. Since the gas logs are operated with the damper open, non-combustible material
and minimum mantel requirements do not apply.
This appliance is for installation only in a solid fuel burning fi replace (masonry
fireplace or manufactured fireplace) with a working flue and constructed of
noncombustible material.
Exception: DO NOT install this appliance in a factory-built fi replace that includes
instructions stating that it has not been tested or should not be used with
WARNING
unvented gas logs.
BEFORE INSTALLING THE APPLIANCE:
• Turn off gas supply to fi replace or fi rebox.
• Have the fi replace fl oor and chimney professionally cleaned to remove ashes, soot, creosote or other obstructions.
Have this cleaning performed annually after installation.
• Seal any fresh air vents or ash clean-out doors located on fl oor or wall of fi replace. If not, drafting may cause pilot
outage or sooting. Use a heat-resistant sealant. Do not seal chimney fl ue damper.
Install and operate the appliance as directed in this manual.
DAMPER STOP INSTALLATION:
A damper stop must be provided with the unit when
used for vented applications. Contact your dealer to
obtain one. The damper stop must be installed as shown
in Figure 11 to prevent full closure of the fi replace
damper blade and provide a minimum 29 square inch
fl ue opening. For installation in the Commonwealth of
Massachusetts, see Note 27 on page 4.
Damper Stop
Damper
Figure 11 - Damper Stop Installation.
(See WARNING at top of next page.)
16 43D0122
INST ALLING VENTED APPLICA TIONS
The fi replace and gas logs function as a system. If the fi replace is spilling into the
room (check with a match or a smoke stick), reposition the damper clamp until
a positive draft is obtained by opening the damper. If negative pressure in home
prevents having a positive draft, contact your dealer for assistance.
PLACING AND SECURING APPLIANCE
You must secure the gas log heater to the fi replace fl oor. If not, the entire unit
may move when you adjust the controls. Movement of unit may cause shifting
of the gas logs which leads to sooting and improper burning. Grate movement
could cause a gas leak.
Special care is required if you are installing the unit into a sunken fi replace.
You must raise the fi replace fl oor to allow access to gas log controls. This will
WARNINGWARNING
insure adequate air fl ow and guard against sooting. Raise the fi replace fl oor using
noncombustible materials, as described in “PLACEMENT IN A FIREPLACE WITH
RESTRICTIVE BARRIER” on page 10.
ASSEMBLY PROCEDURE:
1. Center the gas log unit in the fi replace or fi rebox. Make certain the front feet of the grate sit inside the front
edge of the fi replace or fi rebox.
2. Anchor holes are located on the right and left sides of the unit. After centering the grate correctly , mark the hole posi tions
on the fi replace/fi rebox fl oor. Drill four (4)
3. Anchor the unit to the fi replace/fi rebox fl oor using the screws provided. Refer to Figure 12.
Proper installation of the grate is essential to prevent any movement of the gas logs and controls
during operation.
5
/32" diameter holes approximately 11/2" deep.
Screws
Anchor
Holes
Figure 12 - Securing Heater to Floor of Fireplace/Firebox
43D0122 17
CONNECTING THE GAS
NOTICE: A qualified gas appliance installer must connect the heater to the gas supply. Consult
all local codes.
Use new black iron or steel pipe. Internally tinned copper or copper tubing can be
used per National Fuel Code, section 2.6.3, providing gas meets hydrogen sulfi de
limits, and where permitted by local codes. Gas piping system must be sized to
provide minimum inlet pressure (Listed on Data Plate) at the maximum fl ow rate
(BTU/Hr). Undue pressure loss will occur if the pipe is too small.
A manual shutoff valve must be installed upstream of the appliance. Union tee
CAUTION
and plugged
the appliance. Refer to Figure 13.
1
/8" NPT pressure tapping point should be installed upstream of
To Heater
Valve
Stainless
Flexible Tube, Pipe
or Metal Tube
Manual Shutoff
IMPORTANT: Hold heater valve fi rmly with a wrench to prevent movement when connecting to inlet pipe.
Pipe Coupling
Pipe
Valve
Figure 13- Gas Connection
Locations that the Pressure
Tapping Point May Be Installed
Gas Supply
Inlet
CHECK GAS TYPE: The gas supply must be the same as stated on the heater’s
rating plate. If the gas supply is different, DO NOT INSTALL THE HEATER. Contact
your dealer for the correct model.
CAUTION
Always use an external regulator for all propane/LPG heaters and high pressure one to two-pound systems
only, to reduce the supply tank pressure to a maximum of 13" w.c. This is in addition to the internal regulator in
the heater valve.
18 43D0122
CHECKING GAS PRESSURE
The heater gas inlet connection is a female 3/8" NPT at the valve.
Connecting directly to an
unregulated propane/LPG
tank can cause an explosion.
WARNING
Test all gas joints from the gas meter to the heater valve for leaks using a gas analyzer or soap and water solution after
completing connection. DO NOT USE AN OPEN FLAME.
Check the gas pressure with the appliance burning and the control set to HIGH.
MILLI-VOLT CONTROL (Figure 14)
The valve regulator controls the b urner pressure which
should be checked at the pressure test point.
1. Turn captured screw counter clockwise two or
three turns.
The inlet connection is on the right side of unit when facing the
control. To connect from the opposite side, rotate unit 180° or route
the pipe under the rear portion of the unit.
When tightening up the joint to the valve, hold the valve securely
to prevent movement.
Test Port “OUT”
2. Place tubing to pressure gauge over test port (Use
test port “OUT” closest to control knob).
3. Check “OUT” port with unit set on high. Pressure
gauge readings should match milli-volt pressure
requirements on data plate.
4. After taking pressure reading, be sure and turn
captured screw clockwise fi rmly to reseal. Do
not over torque. Check for gas leaks.
5. Repeat 1 and 2 above for the “IN” port. Check
“IN” port with unit set on high with any other
gas appliances in the house on or cycling on.
Pressure gauge readings should match max/min
requirements on data plate.
Figure 14 - Pressure Test Point Location
Milli-Volt Control
43D0122 19
ELECTRICAL WIRING (MILLI-VOL T)
The milli-volt valve is a self-powered combination gas control THAT DOES NOT REQUIRE 110 VAC TO
OPERATE.
CAUTION
Label all wires prior
to disconnection
when servicing
controls. Wiring
errors can cause
improper and
dangerous
operation. Verify
proper operation
after servicing.
Wall
Switch
On/Off
Switch
TH = 3
TP = 1
TP/TH = 2
On/Off
Switch
ODS
Pilot
Millivolt
Valve
Spade
Terminal
Red
ODS
Pilot
Red
Switch
Optional Wall
Figure 15 - Wiring Diagram
CONNECTING OPTIONAL WALL SWITCH OR THERMOSTAT
1. Use 18 awg, two-wire cable, 20 feet maximum length (15 feet of wire is supplied in accessory kits).
2. At one end of the cable, connect both wires to the wall switch or thermostat. At the other end, connect one wire to
TP/TH and one wire to TH, or connect the wall switch/thermostat to the two male (0.25") terminals on the right side
of the unit. The color of the wires does not matter.
20 43D0122
Switch or Remote
Receiver
CONNECTING REMOTE RECEIVER
THESE INSTRUCTIONS SUPERCEDE THE SECTION ENTITLED “HEARTH MOUNT” IN THE
MILLI-VOLT HAND-HELD REMOTE INSTRUCTIONS SUPPLIED WITH THE REMOTE.
1. Unscrew 2 (two) screws located on the side of the
frame. Unscrew 1 (one) screw located on top of the
frame. Remove metal plate (Figure 16).
ELECTRICAL WIRING (MILLI-VOL T)
2. Cut cable to length (approximately 12") for placement in the fi replace.
3. Strip back
of each wire.
1
/4" of the insulation from both ends
Remote Wire
Connectors
Remote Receiver
Screws
4. Connect two .25 female connectors to the wires at
one end of the cable.
5. Insert the opposite ends of the wires into the receiver
wire terminals and tighten the screws.
Figure 16 - Installing Remote Receiver
Metal
Plate
6. Connect the connectors to the two .25" male connectors located on the right side when facing the
unit (Figure 16). Do not let the wire touch the
grate or burners.
7. Stick velcro pads with self-adhesive backing to top of remote receiver and to the underside of the unit.
8. Attach remote receiver with velcro pads. Control switch must face forward.
NOTE: Heat reduces battery life. You can protect the receiver and extend battery life by mounting the
receiver in a wall or other location outside the fi replace.
CHECKING SYSTEM OPERATION
The milli-volt system and individual
components may be checked with a mil-
CONNECT
CHECK TO METER THERMOSTAT METER
TEST TEST LEADS TO CONTACTS READING
TERMINALS SHOULD BE
livolt meter having a 0-1000 mV range.
Conduct each check shown in chart below
by connection meter test leads to terminals
as indicated.
A COMPLETE 2 & 3 CLOSED CLOSED
SYSTEM
B THERMOPILE 1 & 2 OPEN OPEN
OUTPUT
A. COMPLETE MILLIVOLT SYSTEM CHECK
(“A” Reading - Thermostat contacts CLOSED - Control Knob “ON” - Main burner should turn ON)
a. If the reading is more than 175 milli-volts and the automatic valve still does not come on, replace the control.
b. If the closed circuit reading (“A” reading) is less than 175 millivolts, determine cause for low reading, proceed
to Section B below.
B. Thermopile Output Reading Check
(“B” Reading - Thermostat contacts OPEN - Main burner OFF)
1. Check gas pressure to the unit. If gas pressure is within minimum and maximum on data plate, then check pilot
voltage, 500 millivolts minimum. If the minimum milli-volt reading is not obtainable, replace pilot.
43D0122 21
LOG PLACEMENT
Before you begin — This unit is supplied with one ceramic fi ber log. Do not handle the log with your bare hands.
Always wear gloves to prevent skin irritation from ceramic fi bers. After handling the log, wash your hands gently
with soap and water to remove any traces of fi bers.
The positioning of the logs are critical to the safe and clean operation of this
heater. Sooting and other problems may result if the logs are not properly and
fi rmly positioned in the appliance. Never add additional logs or embellishments
such as pine cones, vermiculite or rock wool to the heater. Only use the logs
supplied with the unit.
Failure to position the parts in accordance with diagrams below or to use only
WARNING
parts specifically approved for this heater may result in property damage or
personal injury.
INSTALLING LOG ON GRATE (See Figure17)
Carefully place one-piece log on grate over two logpositioning pins as shown.
PLACING THE DECORATIVE ROCK
DO NOT sprinkle volcanic rock on the
logs or around the pilot or the main
burner. This may cause sooting. Place
volcanic rock only on the fl oor of the
fi replace.
During initial operation of the new
heater , burning logs will give off a paper
CAUTION
burning smell and orange fl ames will
be present. Simply open the windows
for a few hours to vent the odor.
Pins
Figure 17 - Installing Logs to Grate
22 43D0122
FLAME APPEARANCE
Flames from the pilot, fr ont and rear burner should be visuall y checked as soon as the heater is installed.
In addition, periodically check the fl ames visually during operation.
CHECKING THE PILOT FLAME
The pilot fl ame must always be present when the heater is in operation. It should just touch the top of the
thermocouple tip for natural. Refer to Figure 18 for correct pilot fl ame.
If the pilot fl ame does not touch the thermocouple, then the main burner cannot function reliably. Refer to Figure
19 for incorrect shape of pilot fl ame.
MILLI-VOLT CONTROL
Thermocouple
for Natural
Thermocouple
for LP
Figure 18 - Correct Appearance of Pilot Flame
Thermocouple
for Natural
Thermocouple
for LP
Figure 19 - Incorrect Appearance of Pilot Flame
43D0122 23
CHECKING THE BURNER FLAME
In normal operation at full rate after 15 minutes, the following fl ame appearances should be observed:
Figure 20 - Correct Appearance of Flames
The flames should be yellow and extend 3"-4" above the log top surfaces. The yellow flames should not contact
the logs.
OPERATING INSTRUCTIONS
Avoid any drafts that alter burner fl ame patterns. Do not allow fans to blow directly into the fi replace. Do
not place a blower inside the burn area of the fi rebox. Ceiling fans may create drafts that alter fl ame patterns. Sooting
and improper burning will result.
During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils,
fi lms or bonding agents. These chemicals are not harmful, but may produce annoying smoke and smells as they are
burned off during the initial operation of the appliance, possibly causing headaches or eye or lung irritation. This is
a normal and temporary occurrence.
The initial break-in operation should last two to three hours with the burner at the highest setting. Provide maximum
ventilation by opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in will be
slight and will disappear with continued use.This appliance must not be used with glass doors in the closed position. This
can lead to pilot outages and severe sooting outside the fi replace.
24 43D0122
OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
If you do not follow these instruction
exactly, a fi re or explosion may result
causing property damage, personal
injury or loss of life.
WARNING
A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to
light the unit by hand.
B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the fl oor because
some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS:
• Do not attempt to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fi re department.
C. Use only your hand to push in, or turn the gas control knob. Never use tools. If the knob will not push
in or turn by hand, don't try to repair it. Call a qualifi ed service technician. Force or attempted repair
may result in a fi re or explosion.
D. Do not use this appliance if any part of it has been under water. Immediately call a qualifi ed service
technician to inspect the appliance and to replace any part of the control system and any gas control
that has been under water.
Control Knobs
Piezo
Ignitor
Switch
Figure 21 - Location of Piezo Ignitor, Control Knobs and Switch on Milli-Volt Unit
43D0122 25
OPERATING INSTRUCTIONS
MILLI-VOLT CONTROL LIGHTING INSTRUCTIONS
1. STOP! Read the safety information label.
2. Make sure the manual shutoff valve is fully open.
3. This gas log set is equipped with an ignition device (piezo) which automatically lights the pilot. If
piezo ignitor does not light the pilot, refer to instructions for “MATCH LIGHTING INSTRUCTIONS”,
page 27.
4. Turn gas control knob clockwise to the OFF position, set the thermostat to the lowest setting and
turn ON/OFF switch to OFF position.
5. Wait (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you smell gas, STOP!
Follow "B" in the safety information label. If you don't smell gas, go to next step.
6. From OFF position, turn the gas control knob counterclockwise
to IGN position. Push in
control knob for 5 seconds. NOTE: If you are running the heater for the first time, it will
be necessary to press in the control knob for 30 seconds to allow air to bleed out of
the gas piping.
7. With the control knob pushed in, push in and release the piezo ignitor button to light the pilot.
8. Continue pushing the control knob in for a further 10 seconds to prevent the fl ame detector from shutting
off the gas while the probe is warming up. Release the control knob.
9. Turn gas control knob counterclockwise
to the ON position.
10. After the pilot has been lit for one minute, the burners can be turned on. Turn the ON/OFF switch to ON
position or adjust thermostat to desired setting.
11. If the gas logs will not operate, follow the instructions “TO TURN OFF GAS TO APPLIANCE” below and
call your service technician or gas supplier.
Hi/Lo Control
Ignitor Control
LO
HI
PILOT
ON
OF
F
Piezo
On/Off Switch
Figure 22 - Pilot
Figure 23 - Control Cover Plate
TO TURN OFF GAS TO HEATER
1. Turn control knob clockwise to OFF position to completely shut off the heater.
2. If applicable: Turn ON/OFF switch to OFF position and/or set thermostat (if present) to lowest setting.
3. If applicable: Turn off all electric power to the heater.
26 43D0122
OPERATING INSTRUCTIONS AND CLEANING AND SERVICING
MATCH LIGHTING INSTRUCTIONS
1. Remove any items necessary for easy access to the pilot (for example: logs, screens, etc.).
2. Follow appropriate lighting instructions found previously . Instead of pushing and releasing the piezo b utton,
light a match and hold the fl ame to the end of the pilot and ignite the pilot.
3. After control knob has been released and pilot stays lit, reinstall any items that were removed for
pilot access.
4. Call a qualifi ed service technician for repair or replacement of the piezo ignitor.
CLEANING AND SERVICING
Annual inspection and cleaning by your dealer or qualifi ed service technician is recommended to
prevent malfunction and/or sooting.
Turn off heater and allow to
cool before cleaning.
Disconnect electrical
power before cleaning or
servicing.
WARNING
Remove log, handling carefully by holding gently at each end. Glov es are recommended to prevent skin irritation from ceramic
fi bers. If skin becomes irritated, wash gently with soap and water. Refer to manual for correct log placement.
PERIODIC CLEANING - Refer to parts diagram for location of items discussed below.
• Do not use cleaning fl uid to clean log or any part of heater.
• Brush log with soft bristle brush or vacuum with brush attachment.
• Vacuum loose particles and dust from the front and rear burner, control and piezo covers and grate weldment.
• Inspect and clean burner air intake holes for both main burners and crossover burner. Remov e lint or particles with vacuum,
brush, or pipe cleaners. Failure to keep air intake holes clean will result in sooting and poor combustion.
• External case should be dusted and wiped with a wet soapy cloth.
ANNUAL CLEANING/INSPECTION - Refer to parts diagram for location of items discussed below.
• Inspect and clean burner air intake holes for both main burners and crossover b urner. Remo ve lint or particles with vacuum,
brush or pipe cleaners. Failure to keep air intake holes clean will result in sooting and poor combustion.
t• Inspect and clean all burner ports.
• Inspect ODS pilot for operation and accumulation of lint at air intake holes.
• Verify fl ame pattern and log placement for proper operation.
• Verify smooth and responsive ignition of main burner and rear burner.
43D0122 27
TROUBLESHOOTING
Note: All troubleshooting items are listed in order of operation.
Turn appliance OFF and allow to cool
before servicing. Only a qualified
service person should service and
repair the heater.
WARNING
OBSERVED PROBLEM
When ignitor button is pressed,
there is no spark at ODS/pilot.
Appliance produces unwanted
odors.
Appliance shuts off during use.
POSSIBLE CAUSE
1. Ignitor electrode positioned wrong.
2. Ignitor electrode is broken.
3. Ignitor electrode not connected to ignitor
cable.
4. Ignitor cable pinched or wet. Keep ignitor cable
dry.
5. Broken ignitor cable.
6. Bad piezo ignitor.
1. Appliance burning vapors from paint, hair
spray, glues, etc.
2. Gas leak.
3. Initial burn off.
1. Not enough fresh air is available for ODS/
pilot to operate.
2. Low line pressure.
3. ODS/pilot is partially clogged.
4. Defective Thermopile.
5. Restrictions in incoming air fl ow.
REMEDY
1 Replace ignitor.
2. Replace ignitor.
3. Reconnect ignitor cable.
4. Free ignitor cable if pinched by any
metal or tubing.
5. Replace ignitor cable.
6. Replace piezo ignitor.
1. Ventilate room. Stop using odor causing
products while heater is running.
2. Locate and correct all leaks.
3. Ventilate room and turn unit on high
until odor is gone. Odor should be gone
after 2 to 3 hours of continuous use.
1. Open window and/or door for ventilation.
2. Contact local gas company.
3. Clean ODS/pilot.
4. Check pilot fl ame, check wire connections, check output, should be 325 millivolts across TH/TP and TP Terminals
with ON/OFF switches off.
5. Check for bottom riser on glass door,
sunken fi replace, excessive lava rock/
cinders densely packed against grate.
Gas odor even when control
knob is in OFF position.
When ignitor button is pressed,
there is spark at ODS pilot, but
no ignition.
28 43D0122
1. Gas leak.
2. Control valve defective.
1. Gas supply turned off or manual shutoff valv e
closed.
2. Control knob not in PILOT position.
3. Control knob not pressed in while in PILOT
position.
4. Air in gas lines when installed.
5. ODS/pilot is clogged.
6. Gas regulator setting is not correct.
1. Locate and correct all leaks.
2. Replace control valve.
1. Turn on gas supply or open manual
shutoff valve.
2. Turn control knob to PILOT position.
3. Press in control knob while in PILOT
position.
4. Continue holding down control knob.
Repeat igniting operation until air is
removed.
5. Replace ODS/pilot assembly or get it
serviced.
6. Replace gas regulator.
If the gas quality is bad, your pilot may not
stay lit, the burners may produce soot and the
heater may backfi re when lit. If the gas quality or
pressure is low, contact your local gas supplier
immediately.
WARNING
TROUBLESHOOTING
OBSERVED PROBLEM
ODS/pilot lights, but flame
goes out when control knob is
released.
Burner does not light after ODS/
pilot is lit.
Burner backfi res during combustion.
Slight smoke or odor during
initial operation.
POSSIBLE CAUSE
1. Control knob not fully pressed in.
2. Control knob not pressed in long enough.
3. Manual shutoff valve not fully open.
4. Thermocouple connection loose at control
valve.
5. Pilot fl ame not touching thermocouple, which
allows thermocouple to cool, causing pilot
fl ame to go out. This problem could be caused
by either low gas pressure, or a dirty or
partially clogged ODS/pilot.
6. Thermocouple damaged.
7. Control valve damaged.
1. Burner orifi ce is clogged.
2. Burner orifi ce diameter is too small.
3. Inlet gas pressure is too low.
1. Manifold pressure is too low.
2. Burner orifi ce is clogged.
1. Burner orifi ce is clogged or damaged.
2. Burner is damaged.
3. Gas regulator defective.
REMEDY
1. Press in control knob fully.
2. After ODS/pilot lights, keep control
knob pressed in for 30 seconds.
3. Fully open manual shutoff valve.
4. Hand tighten thermocouple connection
until snug, then tighten 1/4 turn more.
5. Contact local gas company.
6. Replace thermocouple.
7. Replace control valve.
1. Clean orifi ce.
2.
Replace burner orifi ce.
3.
Contact qualifi ed service person.
1. Contact local gas company.
2. Clean burner or replace burner orifi ce.
1. Clean burner or replace burner orifi ce.
2. Replace burner.
3. Replace gas regulator.
Logs appear to smoke after initial operation.
Heater produces a whistling
noise when burner is lit.
No gas to pilot.
43D0122 29
1. Vapors from paint or curing process of logs.
1. Turning control knob to HIGH position when
burner is cold.
2. Air in gas line.
3. Dirty or partially clogged burner orifi ces.
1. LP-regulator shut down due to inlet pressure
too high.
1. Problem will stop after a few hours
of operation. Run the heater with the
damper open if you have one, or open a
window for the fi rst few hours.
2. Log heater is intended to be smokeless.
Turn OFF heater and call qualified
service person.
1. Turn control knob to LOW position and
let warm up for a minute.
2. Operate burner until air is removed from
line. Have gas line checked by local
gas company.
3. Clean burner or replace burner orifi ce.
1. V erify LP tank regulator is installed and
set at 11" to 13" w.c.
2. Replace regulator on heater.
ILLUSTRATED PARTS BREAKDOWN
Failure to position the
parts in accordance
with these diagrams or
failure to use only parts
specifically approved
with this appliance
may result in property
WARNING
damage or personal
injury.
6
10
11
12
4
3
5
7
8
30 43D0122
2
1
9
REPLACEMENT PARTS LIST
REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER.
Flex Connector Flexcon 30 All ModelsWall Switch Kit MVWS Milli-volt only
Wall Thermostat Kit MVWTS Milli-volt only
Hand Held Remote MRC Milli-volt only
Hand Held Thermostat Remote TRC Milli-volt only
43D0122 31
MONESSEN HEARTH SYSTEMS
LIMITED LIFETIME WARRANTY POLICY
LIFETIME W ARRANTY
The following components are warranted for life to the original owner, subject of proof of purchase: Firebox,
Combustion Chamber, Heat Exchanger, Grate, and Stainless Steel Burners.
FIVE YEAR WARRANTY
The following components are warranted for 5 years to the original owner, subject of proof of purchase: Vent
Free Ceramic Fiber Logs, Catalytic Filter and Aluminized Burners.
BASIC W ARRANTY
Monessen Hearth Systems (MHS) warrants the components and materials in your gas appliance to be free from
manufacturing and material defects for a period of two years from date of installation. After installation, if any of
the components manufactured by MHS in the appliance are found to be defective in materials or workmanship,
MHS will, at its option, replace or repair the defective components at no charge to the original owner. MHS
will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of
two years from the date of installation. Any products presented for warranty repair must be accompanied
by a dated proof of purchase.
This Limited Lifetime Warranty will be void if the appliance is not installed by a qualifi ed installer in accordance
with the installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not operated
and maintained according to the operating instructions supplied with the appliance, and does not extend to (1)
fi rebox/burner assembly damage by accident, neglect, misuse, abuse, alteration, negligence of others, including
the installation thereof by unqualifi ed installers, (2) the costs of removal, reinstallation or transportation of
defective parts on the appliance, or (3) incidental or consequential damage. All service work must be performed
by an authorized service representative.
This warranty is expressly in lieu of other warranties, express or implied, including the w arranty of merchantability
of fi tness for purpose and of all other obligations or liabilities. Monessen Hearth Systems, Inc. does not
assume for it any other obligations or liability in connection with the sale or use of the appliance. In states
that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect
damage, those limitations of exclusions may not apply to you. You may also have additional rights not covered
in this Limited Lifetime Warranty.
MHS reserves the right to investigate any and all claims against the Limited Lifetime Warranty and decide
upon method of settlement.