Monessen Hearth 3865 User Manual
DESIGNER SERIES
Installer: Leave this manual with
the appliance.
Consumer: Retain this manual for
future reference.
624BVSTNV/624BVSTNE, 624BVPFNV/624BVPFNE
624BVCLNV/624BVCLNE, 624BVCRNV/624BVCRNE,
624BVBYNV/624BVBYNE
B-VENT SPECIALTY GAS FIREPLACE SYSTEM
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR
ANY
OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS
• DO NOT TRY TO LIGHT ANY APPLIANCE.
• D
O NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING.
• I
MMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE. FOLLOW THE GAS
SUPPLIER
• I
F YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS
SUPPLIER
’S INSTRUCTIONS.
.
53D9019. Rev 3 11/07
"WARNING: IF NOT INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFATURER’S
INSTRUCTIONS
CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO
WHICH
CAUSE
SERVICING
THE
CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. ALSO, OPERATION, INSTALLATION AND
STATE OF CALIFORNIA TO CAUSE CANCER THROUGH INHALATION."
, THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR FROM FUEL COMBUSTION
OF THIS PRODUCT COULD EXPOSE YOU TO AIRBORN PARTICLES OF GLASS WOOL FIBERS KNOWN TO
IMPORTANT INFORMATION
The gas fireplace must be installed and serviced by a qualified installer to conform with local codes. In the
absence of local codes, install to the current National Fuel Gas Code, ANSI Z223.1 or the current CAN/CGA
B149, installation codes.
T
HE FIREPLACE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE
DURING
PRESSURES IN EXCESS OF 1/2 PSIG WILL CAUSE DAMAGE TO CONTROL VA LVE AND MAY CAUSE DAMAGE TO THE SHUTOFF VALV E.
ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
Maximum input is 42,000 BTU/h for both natural and propane gases.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas ansd 11 inches water
column for propane.
Maximum inlet gas supply pressure is 7.0 inches water column for natural gas and 13.0 inches water
column for propane.
Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10.0 inches
water column for propane.
D
ANGER: DO NOT OPERATE THIS APPLIANCE UNDER ANY CIRCUMSTANCES SHOULD THE AIR TERMINAL BE COVERED TO ANY
DEGREE
OR IN ANY MANNER SUCH AS BY SNOW, LEAVES OR ANY SUBSTANCE.
• The fireplace is a decorative gas appliance. Do not burn wood or other materials in this fireplace.
• Adults and especially children should be alerted to the hazards of high temperatures and should stay
away to avoid burns or clothing ignition.
• Supervise young children when they are in the same room as the fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and
draperies.
• Clothing or other flammable material should not be placed on or near the fireplace.
• The fireplace glass door must be in place when the appliance is operating.
• It is imperative that the control compartments, burners and circulating air passage ways of the fireplace
and venting system are kept clean. The fireplace and its venting system should be inspected
before use and at least annually by a qualified service person. More frequent cleaning may be
required due to excessive lint from carpeting, bedding material, etc.
• The fireplace area must be kept clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
• This fireplace must not be connected to a chimney flue serving a separate solid fuel burning appliance.
• Under no circumstances should the fireplace be modified.
• The fireplace is not intended for use with a thermostat.
• Do not use this appliance if any part has been under water. Immediately call a qualified service
technician to inspect the appliance and replace all parts of the control system and gas controls
that has been under water.
• The fireplace is only to be used with the glass door certified with the fireplace.
For Massachusetts Residences Only:
• This product must be installed by a licensed plumber or gas fitter when installed within the
Commonwealth of Massachusetts. Flexline installation must not exceed 36 inches.
53D9019. Rev 3 11/07
TABLE OF CONTENTS
2
CONGRATULATIONS!
You have chosen the finest decorative gas appliance available. Your 6-IN-1™ Specialty Gas Fireplace
has been designed for years of heating and viewing enjoyment. Please take time to read this entire
manual before installing or operating your system.
Parts
C22
Diagram...................................................................................................3
List
..........................................................................................................4
Appliance System Components.......................................................................5
Fireplace Configuration Installation
Framing Instructions
Fireplace Installation..........................................................................................8
Fireplace Installation and Venting Diagrams. ...........................................................9
Venting Requirements.....................................................................................10
Log Installation..............................................................................................11
Wall Switch Installation....................................................................................12
Adjustments and Maintenance...............................................................................13 -14
Combustion Air Precautions..............................................................................15
Combustion Air Assembly......................................................................16
Operating Instructions. ...............................................................................17-18
Safety Checklist............................................................................................19
Troubleshooting.............................................................................................20
LISTING AND CODE APPROVALS
U.S. and Canada Certification
The B Vent Designer Series Gas Appliance has been tested in accordance with the ANSI Z21.50-2007.CSA 2-22-2007
Standard for Vented Gas Fireplaces and have been LISTED by OMNI-Test Laboratories, Inc. for installation
and operation described in these installation and Operating Instructions. All components are UL, AGA, CGA or
CSA safety certified.
.......................................................................... . . .............7
...................................................................6
Local Codes
Check with your local building code agency prior to installing this appliance to ensure compliance with local
codes, including the need for permits and follow-up inspections. This installation must conform with local codes
or, in the absence of local codes, in the USA with the National Fuel Gas Code, ANSI Z223.1 - latest edition.
Your specialty gas fireplace is identified by model number, serial number, and gas type. For
your convenience, complete this section for future reference when contacting your dealer.
Model Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
53D9019. Rev 3 11/07
PARTS DIAGRAM
MV
MV
PV
PV
N
O
C
F
F
O
16
15
17
19
18
8
11
13
12
14
10
14
13
ON
OFF
PILOT
TH
TPTH
TP
3
17
19
16
18
15
9
7
10
14
13
12
14
13
11
1
2
3
5
4
6
53D9019. Rev 3 11/07
PARTS LIST
4
All repair part orders should be placed through your local dealer. To ensure prompt and accurate
service, please provide the following information when placing a repair part order: Model number of your Fireplace, Part Name, Part Number, and Quantity of parts needed.
Technical Service Department
2813 W. Mall Drive, Unit B.
Florence, Alabama 35630.
Tel. - 1-866-500-5671
www.monessenhearth.com
6-IN-1 PART LIST
KEY NO.KEY NO.
1
2
3
4
5
6
7
8
9
1010
1111
1212
1313
PART NAMEPART NAME
TWIG, TOPTWIG, TOP
TWIG, ENDTWIG, END
TWIG, FRONT YTWIG, FRONT Y
LOG, BACKLOG, BACK
LOG, FRONTLOG, FRONT
LOG, MIDDLELOG, MIDDLE
FRONT DOOR ASSYFRONT DOOR ASSY
HANDLE PACKAGEHANDLE PACKAGE
END DOOR ASSYEND DOOR ASSY
HEARTH PAN PNTDHEARTH PAN PNTD
BURNER ASSYBURNER ASSY
ACCESS PANEL PNTDACCESS PANEL PNTD
HEARTH PAN EDGE SHORT PNTDHEARTH PAN EDGE SHORT PNTD
QTY.QTY.
1
1
1
1
1
1
2
1
2
1
1
1
2
PART NO.PART NO.
074270074270
074269074269
074268074268
074266074266
074265074265
074267074267
069484069484
037438037438
069485069485
071584071584
071459071459
071585071585
071567071567
1414
1515
1616
1717
1818
1919
HEARTH PAN EDGE LONG PNTDHEARTH PAN EDGE LONG PNTD
RADIATION SHIELD ASSYRADIATION SHIELD ASSY
TRANSITION SECTIONTRANSITION SECTION
GAS CONTROL ASSY E.I.GAS CONTROL ASSY E.I.
GAS CONTROL ASSY NATGAS CONTROL ASSY NAT
LIMIT SWITCH
LIMIT SWITCH
2
1
1
1
1
1
071568071568
070945070945
070989070989
077620077620
076673076673
071589071589
53D9019. Rev 3 11/07
42 3/8
HEIGHT
UNIT
SIDE VIEW
24 1/8
22 1/8
APPLIANCE SYSTEM COMPONENTS
The table below is a list of components which may be safely used with this product.
Configuration Kits
6BK Bay Kit
6CK Corner Kit (works for left or right side)
6IK Island Kit
6PNK Peninsula Kit
6SK See-Thru Kit
Control Kits
6CN Control Kit Natural Gas Standing Pilot
6CLP Control Kit Propane/LP Gas Standing Pilot
6CEN Control Kit Natural Gas Electronic Ignition
Accessories
GCKDV6E 6CEN LP Conversion Kit
GCK6CLP 6CN LP Conversion Kit
GCK6CN 6CLP Natural Conversion Kit
6AK Outside Air Kit
6BKB Back Refractory Look Panel
6BKS Side Refractory Look Panel
RC2 Hand Held Remote Control
5
FIGURE 1
4" O.A. INLET
12 1/16
6 1/4
19
TOP VIEW
ELECTRICAL BOX
BOTTOM VIEW
53D9019. Rev 3 11/07
8 1/8
6" B-VENT FLUE
GAS LINE
8
6 1/2
8 7/8
37 1/4
7 1/2
22 1/4
7 1/2
1
36
38
FRONT VIEW
40 1/4
1
53 1/8
42 3/8
UNIT
HEIGHT
1
22 1/8
24 1/8
SIDE VIEW
1
FIREPLACE CONFIGERATION INSTALLATION
6
PART 1
Remove front glass door by removing the cardboard fillers at the top and lifting up and away from the
appliance.
Install the handles onto the door using screws from the handle package.
Keep front glass door off of the appliance until installation of Configuration Kit (Part 2) and Control Kit
(Part 3) are completed.
Remove carton containing logs. Retain for later installation.
Remove and dispose of the cardboard support for log carton.
Remove burner pan be removing two (2) screws. Replace screws in holes for later use.
Remove the hearth pan that burner was secured to by lifting it up and off of its four (4) locating pins.
PART 2
The appliance is now ready for one of the following configuration kits:
6BK Bay Kit
6CK Corner Kit (Does left or right side open.)
6IK Island Kit
6PNK Peninsula Kit
6SK See-Thru Kit
Complete installation instructions are included with each kit.
PART 3
After installing the Configuration Kit (Part 2), the appliance is ready for one of the following control
kits:
6CN Control Kit Natural Gas Standing Pilot
6CLP Control Kit Propane/LP Gas Standing Pilot
6CEN Control Kit Natural Gas Electronic Ignition
Complete installation instructions are included with each kit.
Once your Configuration Kit and Control Kit have been installed, install the hearth pan by positioning it
down onto the four (4) locating pins, making sure the access panel is positioned over the controls.
The burner may now be installed onto the hearth pan. This is done by positioning the large opening in
the burner, over the pilot protruding up from the control panel. Lower the burner around the pilot down
onto the firebox bottom.
Looking through the large opening in the burner pan, positon the burner tube with air shutter onto the
orifice mounted on the control panel.
The burner may now be secured at both ends with screws removed earlier.
Proceed with Installation.
53D9019. Rev 3 11/07
FRAMING INSTRUCTIONS
7
It is best to frame your fireplace after it is positioned and the vent system installed. Use 2x4’s and frame
to local building codes.
To install the fireplace facing flush with the finished wall, position the framework to accommodate the
thickness of the finished wall.
It is not necessary to install a hearth extension with this fireplace system.
The junction box should be wired to the electrical system at the time of installation of the fireplace.
Wiring must be performed by a qualified person in a manner to conform with National Electrical Code
ANSI/NFPA 70 and all applicable local codes.
CAUTION: ALWAYS CHECK AND MAKE SURE POWER IS OFF BEFORE ATTEMPTING TO INSTALL OR SERVICE ANY ELECTRICAL
WIRING
OR COMPONENTS.
FIGURE 2
3636
3838
38 1/238 1/2
(FRAMING MIN.)(FRAMING MIN.)
3939
(FRAMING MIN.)(FRAMING MIN.)
(SEE-THRU)(SEE-THRU)
FRONT VIEW
FRONT VIEW
12 1/1612 1/16
4 1/24 1/2
9 3/49 3/4
6" B-VENT FLUE6" B-VENT FLUE
4" O.A. INLET4" O.A. INLET
1919
TOP VIEWTOP VIEW
FRAMING
FRAMING
DIM. FORDIM. FOR
SEE THRUSEE THRU
23 1/8
7 1/27 1/2
22 1/422 1/4
37 1/437 1/4
7 1/27 1/2
1/21/2
MIN. CLEARANCEMIN. CLEARANCE
(CORNER,
(CORNER,
SEE-THRU, SEE-THRU,
AND PENINSULA)AND PENINSULA)
1
(PENINSULA & CORNER)(PENINSULA & CORNER)
Clearance to Combustible Construction. See Figure 2.
40 1/440 1/4
1
42 1/242 1/2
(FRAMING MIN.)(FRAMING MIN.)
(ALL UNITS)(ALL UNITS)
42 3/842 3/8
1
22 1/822 1/8
24 1/824 1/8
24 5/824 5/8
SIDE VIEWSIDE VIEW
1
1/2 MIN. 1/2 MIN.
CLEARANCECLEARANCE
(BAY AND (BAY AND
CORNER UNIT)CORNER UNIT)
Sides - 1/2 inches Top - 0 to Top of Spacers Bottom - 0 inches
Back - 1/2 inches Front - 37 inches
When the fireplace is installed directly on carpeting, vinyl tile or other combustible material (other than
wood flooring) it shall be installed on a metal or wood panel extending the full width and depth of the
fireplace.
Provide adequate ventilation air.
Provide adequate accessibility clearance for servicing and operating the fireplace.
Never obstruct the front opening of the fireplace.
53D9019. Rev 3 11/07
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