Monessen LCUF32CR-B, LCUF36CR-B, LCUF42CR-B Installation Manual

Page 1
Installation & Owner’s Manual
Installation, Care and Operation
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
WARNING: If the information in these
instructions is not followed exactly, a re
or explosion may result causing property damage, personal injury, or death.
Model(s):
LCUF32CR-B LCUF36CR-B LCUF42CR-B
DO NOT store or use gasoline or other am- mable vapors and liquids in the vicinity of this or any other appliance.
DO NOT overre. Overring will void your
warranty.
• Comply with all minimum clearances to com­bustibles as specied. Failure to comply may cause house re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable
materials.
• Keep clothing, furniture, draperies and other ammable materials away.
VENT FREE FIREBOX
Carefully review the instructions supplied with the decorative type unvented room heater for the minimum fireplace size requirement.
DO NOT INSTALL AN APPLIANCE IN THIS FIREBOX UNLESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATION.
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Installation and service of this appliance should be performed by qualied personnel, Hearth & Home Technologies recommends HHT Factory Trained or NFI certied professionals.
For use with a listed gas-red unvented room heater not to exceed 40,000 BTU/hr. Do not build a wood re.
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Safety Alert Key:
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the replace or to property.
Table of Contents
Installation Standard Work Checklist 3
1 Welcome
A. Congratulations 4 B. LIMITED LIFETIME WARRANTY 5
2 Important Safety and Operating Information 7
3 General Installation Information
Before You Start 9
Check Parts 9 Tools Needed for Installation 9
4 Firebox and Framing Dimensions
Dimensions 10
5 Hearth Dimensions and Firebox Locations
Hearth Dimensions 11 Firebox Locations 11
6 Clearances 12
7 Fireplace, Canopy and Gas Line Installation
Securing & Leveling Appliance 14
Canopy Installation 14 Gas Connections 15
8 Combustion Air 16
Install Model AK22 Combustion Air Assembly 16
9 Optional Equipment
Forced Air Kit 18
Panels 18
Accent Light Kit 18 Optional Door Kit 18
10 Service Parts
Service Parts Lists 19
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Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 3
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation manual.
Customer: Lot/Address
Model (circle one): LCUF32CR-B LCUF36CR-B
LCUF42CR-B
Date Installed: Location of Fireplace: Installer: Dealer/Distributor Phone No: Serial No:
WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or explosion.
Fireplace Install
Wiring has been installed if necessary. Verified clearances to combustibles. (Pg. 11)
Fireplace is leveled and secured. (Pg. 13) Hearth extension size/height decided. (Pg. 12) Outside air kit installed. (Pg 15) Optional
Finishing
Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Hearth extension installed per manual requirements.
Fireplace Setup
All packaging and protective materials removed. Refractory installed correctly. Firescreen installed properly. Manual bag and all of its contents are removed from the fireplace and given to the party responsible for use and operation. Blower kit installed properly. (Optional) Light kit installed properly. (Optional) Door kit installed properly. (Optional)
YES IF NO, WHY?
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your file.
• That this checklist remain visible at all times on the fireplace until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:
Comments communicated to party responsible
__________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date)
4607-902 • Rev A4/18
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
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Welcome
1
Read this manual before installing or operating this replace.
Please retain this manual for future references.
A. Congratulations
Congratulations on selecting a Monessen Hearth rebox. It is designed to provide the utmost in safety, reliability, and efciency.
As the owner of a new replace, you'll want to read and carefully follow all of the instructions contained in this man­ual. Pay special attention to all Cautions and Warnings.
Local Dealer Information
This manual should be retained for future reference. We suggest that you keep it with your other important docu­ments and product manuals.
Your new Monessen vent free rebox will give you years of durable use and trouble-free enjoyment. Welcome to the Monessen family of replace products!
Monessen is a registered trademark of Hearth & Home Technologies.
DEALER: Fill in your name, address, phone and email information here and
replace information
below.
Fireplace Information:
Brand: ________________________________________________ Model Name: ___________________________
Serial Number: __________________________________________ Date Installed: __________________________
Dealer Name: ________________________________________________________
Address: ____________________________________________________________
____________________________________________________________
Phone: _____________________________________________________________
Email: _____________________________________________________________
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Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 5
B. LIMITED LIFETIME WARRANTY
recoverable under this Warranty is limited to the purchase price of the Product. This Warranty is transferable from the original purchaser
Component
Hearth & Home Technologies LLC
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies LLC (“HHT”) extends the following warranty for HHT gas, wood, pellet and electric hearth appliances
(each a “Product” and collecvely, the “Product(s)”) and certain component parts set forth in the table below (“Component Part(s)”) that are purchased from a HHT authorized dealer or distributor.
WARRANTY COVERAGE:
HHT warrants that the Products and their Component Parts will be free from defects in materials and workmanship for the applicable period of Warranty coverage set forth in the table below (“Warranty Period”). If a Product or Component Parts are found to be defecve in materials or workmanship during the applicable Warranty Period, HHT will, at its opon, repair the applicable Component Part(s), replace the applicable Component Part(s), or refund the purchase price of the applicable Product(s). The maximum amount
to subsequent owners, but the Warranty Period will not be extended in duraon or expanded in coverage for any such transfer. This Warranty is subject to condions, exclusions, and limitaons as described below.
WARRANTY PERIOD:
Warranty coverage begins at the date of installaon. In the case of new home construcons, Warranty coverage begins on the date of rst occupancy of the dwelling or six months aer the sale of the Product(s) by an independent, authorized HHT dealer or distributor, whichever occurs earlier. However, the Warranty coverage shall commence no later than 24 months following the date of Product shipment from HHT, regardless of the installaon or occupancy date.
The term “Lifeme” in the table below is dened as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood and pellet appliances. These me periods reect the minimum expected useful lives of the designated Component Parts under normal operang condions.
Warranty Period HHT Manufactured Appliances and Venting
Parts
5 years 1 year
6 years 3 years X Catalysts
7 years 3 years X X Manifold tubes, HHT Chimney and Terminations
Labor Gas Pellet Wood Electric Venting Component Parts Covered by this Warranty
All parts including handles, external enameled
components and other material except as covered by
2 Years
2 years
3 years X
X
X X Molded Refractory Panels, Glass Liners
X Vent Free Burners, Vent Free Logs
X1 Year X X X
X
X X
X X Castings, Medallions and Baffles
Warranty Conditions, Warranty Exclusions, and
All parts except as covered by Warranty Conditions,
Warranty Exclusions, and Warranty Limitations listed
Igniters, Auger Motors, Electronic Components, and
Electrical components limited to modules, remotes/wall
switches, valves, pilots, blowers, junction boxes, wire
harnesses, transformers and lights (excluding light bulbs)
Warranty Limitations listed
Glass
Firepots, burnpots, mechanical feeders/auger
assemblies
10 years 1 year X Burners, logs and refractory
Limited Lifetime
1 Year
4021-645L 10/20
3 years X X X
None
X X X X X All purchased replacement parts
Firebox and heat exchanger, FlexBurn® System
(engine, inner cover, access cover and fireback)
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 1 of 2
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B. Limited Lifetime Warranty (continued)
4021-645L 10/20
WARRANTY CONDITIONS:
• Because HHT cannot control the quality of any Products sold by unauthorized sellers, this Warranty only covers Products that are purchased through an HHT authorized dealer or distributor unless otherwise prohibited by law; a list of HHT authorized dealers is available on the HHT branded websites.
• This Warranty is only valid while the applicable Product remains at the site of original installaon.
• This Warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the applicable Product is authorized to sell applicable Product.
• Contact your installing distributor or dealer for Warranty service. If the installing dealer or distributor is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Addional service fees may apply if you are seeking Warranty service from a dealer other than the dealer from whom you originally purchased the applicable Product.
• No HHT consumer should bear cost of warranty service or costs incurred while servicing warranty claims (i.e., travel, gas, or mileage) when the service is performed within the terms of this Warranty. Check with your dealer or distributor in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this Warranty.
WARRANTY EXCLUSIONS:
This Warranty does not cover the following:
• Changes in surface nishes as a result of normal use. As a heang appliance, some changes in color of interior and exterior surface nishes may occur. This is not a aw and is not covered under the Warranty.
• Damage to printed, plated, or enameled surfaces caused by ngerprints, accidents, misuse, scratches, melted items or other external sources and residues le on the plated surfaces from the use of abrasive cleaners or polishes.
• Repair or replacement of parts that are subject to normal wear and tear during the Warranty Period are not covered. These parts include: paint, wood and pellet gaskets, rebricks, grates, ame guides, baeries and the discoloraon of glass.
• Minor expansion, contracon, or movement of certain parts causing noise. These condions are normal and complaints related to this noise are not covered by this Warranty.
• Damages resulng from: (1) failure to install, operate, or maintain the applicable Product in accordance with the installaon instrucons, operang instrucons, and lisng agent idencaon label furnished with the applicable Product; (2) failure to install the applicable Product in accordance with local building codes; (3) shipping or improper handling; (4) improper operaon, abuse, misuse, connued operaon with damaged, corroded or failed components, accident, or improperly/incorrectly performed repairs; (5) environmental condions, inadequate venlaon, negave pressure, or draing caused by ghtly sealed construcons, insucient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specied in the operaon instrucons; (7) installaon or use of components not supplied with the applicable Product or any other components not expressly authorized and approved by HHT; (8) modicaon of the appliance not expressly authorized and approved by HHT in wring; and/or (9) interrupons or uctuaons of electrical power supply to the applicable Product.
• Non-HHT venng components, hearth connecons or other accessories used in conjuncon with the applicable Product.
• Any part of a pre-exisng replace system in which an insert or a decorave gas applicable Product is installed.
• HHT’s obligaon under this Warranty does not extend to the Product’s capability to heat the desired space. Informaon is provided to assist the consumer and the dealer in selecng the proper Product for the applicaon. Consideraon must be given to the Product locaon and conguraon, environmental condions, insulaon and air ghtness of the structure.
This warranty is void if:
• The applicable Product has been over-red, operated in atmospheres contaminated by chlorine, uorine, or other damaging chemicals. Over-ring can be idened by, but not limited to, warped plates or tubes, deformaon/warping of interior cast iron structure or components, rust colored cast iron, bubbling, cracking and discoloraon of steel or enamel nishes.
• The applicable Product is subjected to prolonged periods of dampness or condensaon.
• There is any damage to the applicable Product due to water or weather damage which is the result of, but not limited to, improper chimney or venng installaon.
LIMITATIONS OF REMEDIES AND LIABILITY:
• EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED
HEREIN. The owner’s exclusive remedy and HHT’s sole obligaon under this Warranty or in contract, tort or otherwise, shall be
limited to replacement of the Component Part(s), repair of the Component Part(s), or refund of the original purchase price of the
applicable Product(s), as specied above; provided, however, that (i) if HHT is unable to provide replacement of the Component Part(s) and repair of the Component Part(s) is not commercially praccable or cannot be mely made, or (ii) the customer is willing to accept a refund of the purchase price of the applicable Product(s), HHT may discharge all such obligaons by refunding the purchase price of the applicable Product. In no event will HHT be liable for any incidental or consequenal damages caused by defects in the applicable Product. Some States do not allow the exclusion or limitaon of incidental or consequenal damages, so the above limitaon or exclusion may not apply to you. This Warranty gives you specic legal rights and you may also have
other rights which vary from State to State. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE
EXPRESSED WARRANTY SPECIFIED ABOVE FOR THE APPLICABLE PRODUCT. Some States do not allow limitaons on how long an implied warranty lasts, so the above limitaon may not apply to you.
Page 2 of 2
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Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 7
Important Safety and Operating Information
2
INSTALLER
Please leave these instructions with the appliance.
WARNING!
• Any change to this heater or its controls can be dangerous.
• Improper installation or use of the heater can cause serious injury or death from re, burns,
explosion or carbon monoxide poisoning.
• Do not allow fans to blow directly into the rebox. Avoid any drafts that alter burner ame patterns.
• Do not use a blower insert, heat exchanger insert or other accessory, not approved for use with this heater where applicable.
1. Due to high temperatures, the rebox should be located out of trafc and away from furniture and draperies.
2. Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
3. Young children should be carefully supervised when they are in the same room with the rebox.
4. Do not place clothing or other ammable material near the replace when the rebox is in use.
5. Any safety screen or guard removed for servicing, must be replaced prior to operating a heater within the rebox.
6. Installation and repair should be done by a qualied service person.
7. To prevent malfunction and/or sooting, an unvented gas heater/rebox should be cleaned at least annu­ally by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, etc. It is imperative that control compart­ments, burners and circulating air passageways be kept clean.
8. CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the u with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Have the heater serviced as it may not be operating properly.
9. The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.l/NFPA54.
10. This unit complies with ANSI Z21.91-2017 ventless rebox enclosures for gas-red unvented decorative room heaters.
11. Do not install the unvented heater in a bathroom.
12. Do not install the unvented heater in a bedroom unless the maximum input rating is equal to or less than 10,000 Btu/hr.
OWNER
Please retain these instructions for future reference
13. Correct installation of the ceramic ber logs, proper location of the heater, and annual cleaning are neces­sary to avoid potential problems with sooting. Sooting, resulting from improper installation or operation, can settle on surfaces outside the replace. See log place­ment instructions for proper installation.
14. Avoid any drafts that alter burner ame patterns. Do not allow fans to blow directly into replace. Do not place a blower inside burn area of rebox. Ceiling fans may create drafts that alter burner ame patterns. Sooting and improper burning will occur.
15. CAUTION: Candles, incense, oil lamps, etc. produce combustion byproducts including soot. Vent free appliances will not lter or clean soot produced by these types of products. In addition, the smoke and/ or aromatics (scents) may be re-burnt in the vent free appliance which can produce odors. It is recommended to minimize the use of candles, incense, etc. while the vent free appliance is in operation.
16. An unvented gas-red heater uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. See installation guidelines.
17. Keep room area clear and free from combustible mate­rials, gasoline and other ammable vapors and liquids.
18. Unvented gas heaters are a supplemental zone heater. They are not intended to be a primary heating appli­ance.
19. Unvented gas heaters emit moisture into the living area. In most homes of average construction, this does not pose a problem. In houses of extremely tight construction, additional mechanical ventilation is recommended.
20. During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, lms or bonding agents. These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance; possibly causing headaches, or eye or lung irritation. This is a normal and temporary occurrence.
.
Continued on page 7
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
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Page 8
Continued from page 6
The initial break-in operation should last two to three
hours with the burner at the highest setting. Provide maximum ventilation by opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in period will be slight and will disappear with continued use.
21. Input ratings are shown in BTU per hour and are for elevations up to 2,000 feet. For elevations above 2,000 feet, input ratings should be reduced 4 percent for each 1,000 feet above sea level. Refer to the National Fuel Gas Code.
22. The appliance and its main gas valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
23. The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
24. Do not use this room heater if any part has been under water. Immediately call a qualied service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
25. Never burn solid fuels in a replace where a unvented room heater is installed.
26. Always have a replace screen in place when the appliance is in operation, and unless other provisions for combustion air are provided, the screen shall have an opening(s) for induction of combustion air.
27. Do not ll spaces around the rebox with insulation or other materials. These spaces must be maintained to prevent the rebox from coming in contact with com­bustible materials.
WARNING!
Do not attempt to burn solid wood fuels, vented gas log sets, or any other combustible in this
unvented rebox. Also, do not install a vent free gas log set in this rebox if the minimum
clearance and height requirements of the log
set are too large for the rebox.
Notice: Illustrations shown in this manual reect “typical” installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specic installation requirements.
WARNING!
Never connect unit to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
IMPORTANT
Please read the following information carefully:
It is normal for replaces fabricated of steel to give off some expansion and/or contraction noises during the startup and cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
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Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 9
General Installation Information
3
The new LCUF32CR-B, LCUF36CR-B, AND LCUF42CR­B are vent free reboxes. They feature a self contained
heat-circulating system. This installation manual will enable you to obtain a safe,
efcient and dependable installation of your vent free rebox system.
Do not alter or modify the rebox or its components under any circumstances. Any modication or alteration of the rebox system, including but not limited to the rebox and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
BEFORE YOU START
Carefully inspect the contents for shipping damage. If any parts are missing or damaged, immediately inform the dealer from whom you purchased the appliance. Do not attempt to install any part of the appliance unless you have all the parts in good condition.
Note: If using a blower or light kit, electrical
con nec t ion s sho uld be made prior t o the rebox be ing enclosed by the nished walls.
MAKE SURE YOU HAVE RECEIVED ALL PARTS
Verify contents to ensure all parts have been received. The following should be included:
1. Vent Free Gas Firebox
2. Canopy
3. Installation and Operating Instructions
In planning the installation for the appliance it is necessary to determine where the unit is to be installed and whether optional accessories are desired. Gas supply piping should also be planned. The following steps represent the normal sequence of installation. Each installation is unique, how­ever, and might require a different sequence.
1. Position rebox prior to framing or into prepared framing.
2. The canopy supplied with the unit must be installed. See Canopy Installation on page 13.
3. Field wire main power supply to models with fan or light kit. (Electrical connections should only be performed by an experienced, licensed /certied tradesman).
4. Plumb gas line. (Gas connections should only be per­formed by an experienced, licensed/certied trades­man).
5. Install vent free gas log heater per the instructions provided with the vent free gas log heater.
6. Complete nish wall material, surround and optional hearth extension to your individual taste.
Notice: Illustrations displayed in this manual reect “typical” installations with minimal dimensions, and are or design and framing reference only. Actual installa­tions may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specic installation requirements.
WHAT YOU WILL NEED FOR INSTALLATION
TOOLS and BUILDING SUPPLIES
Phillips screwdriver Square
Framing materials Hammer
Saw and / or saber saw Tee joint
Level Pipe wrench
Measuring tape Pliers
Electric drill and bits
Fireplace surround materials (noncombustible)
Caulking material (noncombustible)
Wall nishing materials
Piping complying with local codes
Pipe sealant approved for use with propane/L.P.G.
(resistant to sulfur compounds)
Refer to the installation instructions provided with the log sets for items required for log set installation.
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
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Page 10
Firebox and Framing Dimensions
4
Rough Opening Depth
E
G
E
F
Rough Opening Height
37-3/4"
23"
22-3/4"
D - Rough Opening Width
I
3"
B
A
C
5-1/4"
30-3/4"
1-3/8"
3"
37-1/4"
9-3/8"
2-7/8"
1/2" - 5/8"
25-1/4"
6-3/4"
9-3/8"
13-1/8"
20-3/8"
Figure 4.1 Firebox and Framing Dimensions
Ref. LCUF32CR-B LCUF36CR-B LCUF42CR-B
A 38" 42" 48" B 32" 36" 42" C 26" 30" 36" D - Chase Installation 38-1/2" 42-1/2" 48-1/2" D - Recessed Installation 38-3/4" 42-3/4" 48-3/4" E 50-1/4" 52-7/8" 57-1/4" F 71-1/8" 75-1/8" 80-7/8" G 35-1/4" 37-1/4" 40-1/8"
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Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 11
Hearth Dimensions and Firebox Locations
5
C
D
A
Figure 5.1 Minimum Hearth Dimensions
Ref. LCUF32CR-B LCUF36CR-B LCUF42CR-B
A 29 3/4” 33 3/4” 39 3/4”
B 15 1/4” 15 1/4” 15 1/4”
C 21 5/8” 25 5/8” 31 5/8”
D 29 3/4” 29 3/4” 29 3/4”
E 28 1/4” 28 1/4” 28 1/4”
FIREBOX LOCATION
Carefully select the best location for installation of your vent free rebox. The following factors should be taken into consideration:
E
B
Clearance to side wall, ceiling, woodwork and windows.
See “Clearances/Height Requirements in Section 6. Minimum clearances to combustibles must be main-
tained.
Location must not be affected by drafts caused by
kitchen exhaust fans, ceiling fans, return air registers for forced air furnaces / air conditioners, windows or doors.
Installation must provide adequate ventilation and com-
bustion air.
Location should be out of high trafc or windy or drafty
areas.
DO NOT INSTALL WHERE CURTAINS, FURNITURE,
CLOTHING OR OTHER FLAMMABLE OBJECTS ARE LESS THAN 42" FROM FRONT OF HEATER.
Never obstruct the front opening of the vent free rebox
or restrict the ow of combustion and ventilation air.
Minimize modications to existing construction. Refer
to Figure 5.2 for location suggestions.
Do not install in the vicinity where gasoline or other
ammable liquids may be stored. The vent free rebox must be kept clear and free from these combustible materials.
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Figure 5.2 Location of Firebox
11
Page 12
Clearances
6
Ensure that minimum clearances shown in Figures 6.1 through 6.3 are maintained. Left and right clearances are determined when facing the front of the rebox.
Follow these instructions carefully to ensure safe instal­lation. Failure to follow these requirements may create a re hazard.
1. Sidewall clearances: The clearance from the inside of the appliance to any combustible wall should not be less than 6". See Figure 6.1.
2. Ceiling clearance: The ceiling must be at least 42" from the top of the rebox opening. See Figure 6.1.
3. Back wall clearance: The appliance may be placed against a combustible back wall.
42"
Minimum
6"
Minimum
Combustible Material Can Contact Top of Fireplace
Non-combustible Material Only if Needed to Cover Radiant Top Face
Combustible
Non-combustible
12”
10”
E
8”
D
6”
C
2¹⁄₂
B
A
Seal joint with non­combustible sealant to prevent heat from being drawn into the wall cavity.
A B C D E
in. 12 14 15.50 16.75 18
mm 305 356 394 425 457
in. 0 0 1.50 2.75 4
mm 0 0 38 70 102
6"
Minimum
Figure 6.1 Clearance and Height Requirements
4. Mantel clearances: If a combustible mantel is installed, it must meet the clearance requirements as shown in Figures 6.2 & 6.3.
WARNING! Risk of Fire! Comply with all minimum clear-
ances as specied. Framing closer than the minimums
listed must be constructed entirely of non-combustible ma­terials (i.e., steel studs, concrete board, etc.).
NOTE: The canopy supplied with the unit must be installed
for correct mantel clearances. See canopy installation on page 13.
Figure 6.2 Mantel Clearances
Fireplace
B
Hood
A
Top View
Grid represents 1/2" x 1/2"
Combustible
in. 3 1 4
mm 76 25 102
Non-combustible
in. 0 6 6
mm 0 152 152
6”
A B C
Finish Wall
Combustible Material Area
45°
C
12
Figure 6.3 Mantel Leg Clearance
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 13
5. Floor clearance: This inner chamber rebox oor must be installed at least 1" above any combustible ooring material, such as carpeting or asphalt tile, which is closer than 14" to the base of the rebox. See Figure 6.4.
Or
The inner chamber rebox oor may be installed nearer to
the oor if a minimum of 14" of noncombustible material such as slate or marble is installed between the base of the rebox and the combustible ooring. See Figure 6.5.
Combustible Material
Firebox framing can be built before or after the appliance is set in place. Construct rebox framing following Figure 4.1 for your specic installation requirements. Refer to Figure
4.1 on page 9 for rebox dimensions. The framing headers may rest on the top of the rebox standoffs.
The rebox may be installed directly on a combustible oor or raised on a platform of an appropriate height. When the rebox is installed directly on carpeting, tile, or other combustible material, other than wood ooring, the rebox shall be installed on a metal or wood panel extending the full width and depth of the enclosure.
The classication “non-combustible material” includes, but is not limited to: stone, brick, and mortar. Non-com-busti­bles are safe to overlay the black-painted metal face, in­cluding radiant plates, and do not pose a re hazard. Any non-combustible nish material must not extend past or interfere with the replace opening.
The classication “combustible material” includes, but is not limited to: plywood, drywall, and particle board. Com­bustible materials may contact the sides, bottom, or back of the rebox. Do not overlay the black-painted face with combustible materials.
1" Minimum
Figure 6.4 Minimum Clearance Above Combustible Flooring
Can be Less Than 1"
14” Minimum
Noncombustible Material
WARNING!
Do not ll spaces around rebox with insulation or other materials. This could cause a re.
WARNING!
The fireplace must be installed giving full consideration to the clearance and height
requirements identied in this manual.
Figure 6.5 Minimum Clearance Above Combustible Flooring with Noncombustible Material Installed at Base of Fireplace
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
13
Page 14
7
Fireplace, Canopy and Gas Line Installation
SECURING AND LEVELING THE APPLIANCE
1. Bend out the nailing anges located on each side of the rebox.
2. Slide the rebox into prepared framing or position rebox in its nal position and frame later.
3. Level the rebox by checking the top edge of the rebox. Shim if necessary.
4. Anchor rebox to the side framing members using 8d nails or other suitable fasteners. Figure 7.1
5. The canopy must be installed for safe operation of the rebox. See instructions below.
Nail Sides Through Nailing Flanges
Front Face
Screws
Figure 7.2 Canopy Installation
Canopy
Figure 7.1 Location of Nailing Flanges
CANOPY INSTALLATION
A canopy is furnished with each rebox and MUST be in­stalled for safe operation.
1. Locate three (3) screws at the front edge of face (one at each end, and one in the center.)
2. Loosen screws slightly, slide canopy slots against
screws and tighten in place. Figure 7.2
WARNING!
The rebox canopy must not be modied or
replaced with a canopy that may be provided with the vent free decorative room heater.
WARNING!
Close replace screen panel before operating a
decorative type vent free room heater.
14
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 15
GAS CONNECTIONS
WARNING!
Plumbing connections should only be
performed by a qualied, licensed plumber.
Main gas supply must be off when plumbing
gas line to replace or performing service.
Consult all local codes. All gas piping must be installed to comply with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1/NFPA54.
The 1/2" gas line may enter either from the left side or right side of the rebox. Gas access holes are provided on both sides of the rebox.
A listed manual shutoff valve must be installed upstream of the appliance. A union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance.
IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location. The main gas valve is
for turning on or shutting off the gas to the replace.
A sediment trap may be upstream of the heater to prevent moisture and contaminants from passing through trap to the heater controls and burners. Failure to do so could prevent the heater from operating reliably. Consult appli­cable codes.
An external regulator must be used on all propane/L.P.G. heaters, in addition to the regulator tted to the heater, to reduce the supply tank pressure to 13" w.c. (maximum). Any copper tubing used to supply propane / L.P.G. from the tank must be internally tinned.
NOTE: When connecting propane / L.P.G. vent free room heaters, you must use pipe sealant resistant to propane / L.P.G.
IMPORTANT: Hold heater regulator with a wrench to prevent movement when connecting to inlet piping.
Check gas type: The gas supply must be the same as stated on the heater’s rating plate. If the gas supply is different, DO NOT INSTALL THE HEATER. Contact your dealer for the correct model.
WARNING!
Connecting directly to an unregulated propane/ L.P.G. tank can cause an explosion.
WARNING!
Do not connect directly to natural gas 1/2 PSI or 2 PSI systems. Always make sure natural gas pressure is regulated 10.5 w.c. (maximum before operating the unit).
Notice: After completing connection, test all gas joints from the gas meter to the gas heater regulator for leaks. Using soap and water solution or a gas sniffer. DO NOT USE AN OPEN FLAME.
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
15
Page 16
Combustion Air
8
AK22 INSTALLATION
Note: The AK22 is an optional accessory that can be used
to bring in fresh air. Use of the AK22 is not required for operation unless specied by local codes.
1. Locate combustion air assembly at an exterior location which is not likely to be accidentally blocked in any man­ner. Locate assembly a min. of 12" above the snow line to prevent blockage by snow accumulation.
2. Never mount the combustion air inlet assembly in a ga­rage or storage area where combustible fumes such as gasoline might be drawn into the replace.
3. Combustion air can be drawn from the crawl space under a house when an adequate supply of air is provided by open ventilation.
4. CAUTION: Do not take combustion air from attic space
or garage space.
5. Locate air supply inlet at least 3' away from any appliance vent terminal.
6. Avoid extremely long runs and numerous turns in the duct leading from the replace to the combustion air assembly. These conditions increase the resistance to the free ow of air through the duct. Refer to Figures 8.1 through 8.4 for methods of installing the outside air for combustion assemblies.
Inlet Grille
15' Max.
Figure 8.2 Concrete Slab Installation (Optional Outside Air Runs)
in Soft (Overhang)
Above Snow Level
Ground Level
Figure 8.1 Basement Installation
NOTE: Fireplace model in illustrations may not be representative of your appliance.
Duct Extended to Miss
Joist
To Outside Wall
Figure 8.3 Installation Above Basement or Crawl Space
16
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 17
Outside Wall
Inside Wall
Figure 8.4 45° Corner Installation on Slab Floor
WARNING!
DO NOT remove the cover on side of rebox if
the outside air will not be connected.
NO
Outlet blocked by
snow, leaves, etc.
YES
Clear area
outside
house or in
ventilated
crawl space
Figure 8.5
NO
Garage or
combustible
liquids storage
Factory-built
• Use UL181 Class 1 or Class 0 rigid or flexible ducting.
• Install with short run or mainly straight duct, except small
dip for cold air trap which will help prevent flow of cold air.
• Secure flex duct with screws or wire ties.
fireplace
NO
Attic space
NO
Outlet placed
higher than 3 ft
below the
termination cap
Step by Step Installation
1. Attach the collar to the side of the replace by aligning the four holes in the collar with the four holes on the replace side. Attach with the screws provided. See Figure 8.6.
2. Mark and cut out a 4 in. (102 mm) hole in the building side for air entry. This hole should allow for some framing (two sides) so the hooded air inlet may be nailed into position, ush with the building’s outside.
3. Install hooded air inlet in the sidewall of the structure.
4. Assemble the exible duct ID4 or UD4 (not supplied) between the collar and the hooded air inlet. Secure it into position with the supplied wire ties.
Figure 8.6
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
17
Page 18
Optional Equipment
9
FORCED AIR KIT (BLOTMC)
If you are installing the forced air kit, Model BLOTMC, see the installation instructions provided with the kit for electri­cal wiring requirements. The rebox must be connected to main power supply at time of rebox installation. The blower must be installed prior to the installation of the vent free heater. The electrical connections must be made before the rebox is framed and enclosed in the nished walls.
WARNING!
Electrical connections should only be
performed by a qualied, licensed electrician,
main power must be off when connecting to main electrical power supply or performing service.
When installed, the blower must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70.
PANELS
ACCENT LIGHT KIT (MONAL)
If you are installing the accent light kit, Model MONAL, see the installation instructions provided with the kit for electri­cal wiring requirements. The rebox must be connected to a main power supply at time of rebox installation. The accent light kit must be installed prior to the installation of the vent free heater. The electrical connections must be made before the rebox is framed and enclosed in the nished walls.
OPTIONAL DOOR KIT (DLR32B, DLR36B, DLR42B)
If you are installing the optional door kit, see the installation instrucions provided with the kit.
BMGLR32 Black Magic Glass Kit for LCUF32
BMGLR36 Black Magic Glass Kit for LCUF36
BMGLR42 Black Magic Glass Kit for LCUF42
FBPREMT32 Premium Firebrick Tradional for LCUF32
FBPREMT36 Premium Firebrick Tradional for LCUF36
FBPREMT42 Premium Firebrick Tradional for LCUF42
FBPREMH32 Premium Firebrick Herringbone for LCUF32
FBPREMH36 Premium Firebrick Herringbone for LCUF36
FBPREMH42 Premium Firebrick Herringbone for LCUF42
Optional panels (left, right, and back) may be installed in the LCUF32CR-B, LCUF36-CR-B, AND LCUF42CR-B. If panels are replaced, please refer to the rebrick liner kit installation instructions provided with the panels for more information.
For LCUF32CR-B, LCUF36-CR-B, AND LCUF42CR-B re­fractory panels are shipped installed. Once unit is in place, remove the shipping brackets from the left and right front.
NOTE: Brackets located on top and bottom of side panels remain in place. See Figure 9.1.
Brackets to be removed before operation.
Figure 9.1
NOTE: When replacing side and back panels to optional
sets, the original refractory hearth brick may be used with those sets or taken out for bare metal oor.
18
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 19
10
Service Parts
Service Parts
Lo-Rider
Beginning Manufacturing Date: July 2018
Ending Manufacturing Date: Active
LCUF32CR-B
32” Vent Free Fireplace
1
2
3
6
7
7.1
8
9
10
7.2
7.3
7.4
4
5
11
14
13
12
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number
and serial number when requesting service parts from your dealer or distributor.
ITEM DESCRIPTION COMMENTS PART NUMBER
1 Nailing Flange
2 Junction Box Cover Plate
3 Plate, Socket
4 Firebox, Rear Access Panel
5 Firebox, Left/Right Access
6 Bracket, Brick Front
7 Refractory
7.1 Refractory, Left Basic
7.2 Refractory, Back Basic
7.3 Refractory, Hearth
7.4 Refractory, Right Basic
8 Canopy
9 Firescreen Rod
10 Screen, Panel (24” W x 30” H)
11 Blower Base
12 Junction Box
13 Clamp Connector
14 Junction Box Cover
Firebox Touch Up Paint
Gloss Black Corvel Aerosol
Qty 4 req 31190
Qty 2 req SRV26548
Qty 2 req SRV4607-144
SRV4607-110
Qty 2 req SRV4607-111
Qty 4 req 71D0124K
SRV4608-701
SRV4608-704
SRV4608-707
SRV4608-702
SRV4612-107
Qty 2 req 26D01232K
Qty 2 req SRV26D4563
SRV4607-143
Plastic SRV4021-013 Y
SRV230-1670
Qty 2 req SRV4604-103
SRV4021-110
71479
Stocked at Depot
2/21
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
19
Page 20
Service Parts
LCUF36CR-B
Lo-Rider
Beginning Manufacturing Date: July 2018
Ending Manufacturing Date: Active
36” Vent Free Fireplace
1
2
3
6
7
7.1
8
9
10
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number
and serial number when requesting service parts from your dealer or distributor.
ITEM DESCRIPTION COMMENTS PART NUMBER
1 Nailing Flange
2 Junction Box Cover Plate
3 Plate, Socket
4 Firebox, Rear Access Panel
5 Firebox, Left/Right Access
6 Bracket, Brick Front
7 Refractory
7.1 Refractory, Left Basic
7.2 Refractory, Back Basic
7.3 Refractory, Hearth
7.4 Refractory, Right Basic
8 Canopy
9 Firescreen Rod
10 Screen, Panel (24” W x 30” H)
11 Blower Base
12 Junction Box
13 Clamp Connector
14 Junction Box Cover
Firebox Touch Up Paint
Gloss Black Corvel Aerosol
7.2
7.3
7.4
4
5
11
Qty 4 req 31190
Qty 2 req SRV26548
Qty 2 req SRV4607-144
SRV4607-110
Qty 2 req SRV4607-111
Qty 4 req 71D0124K
SRV4608-701
SRV4608-700
SRV4608-705
SRV4608-702
SRV4607-107
Qty 2 req SRV12052
Qty 2 req SRV26D4563
SRV4607-143
Plastic SRV4021-013 Y
SRV230-1670
Qty 2 req SRV4604-103
SRV4021-110
71479
14
13
12
Stocked at Depot
2/21
20
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
Page 21
Service Parts
LCUF42CR-B
Lo-Rider
Beginning Manufacturing Date: July 2018
Ending Manufacturing Date: Active
42” Vent Free Fireplace
1
2
3
6
7
7.1
8
9
10
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number
and serial number when requesting service parts from your dealer or distributor.
ITEM DESCRIPTION COMMENTS PART NUMBER
1 Nailing Flange
2 Junction Box Cover Plate
3 Plate, Socket
4 Firebox, Rear Access Panel
5 Firebox, Left/Right Access
6 Bracket, Brick Front
7 Refractory
7.1 Refractory, Left Basic
7.2 Refractory, Back Basic
7.3 Refractory, Hearth
7.4 Refractory, Right Basic
8 Canopy
9 Firescreen Rod
10 Screen, Panel (24” W x 30” H)
11 Blower Base
12 Junction Box
13 Clamp Connector
14 Junction Box Cover
Firebox Touch Up Paint
Gloss Black Corvel Aerosol
7.2
7.3
7.4
4
5
11
Qty 4 req 31190
Qty 2 req SRV26548
Qty 2 req SRV4607-144
SRV4607-110
Qty 2 req SRV4607-111
Qty 4 req 71D0124K
SRV4608-701
SRV4608-703
SRV4608-706
SRV4608-702
SRV4611-107
Qty 2 req SRV4010-102
Qty 2 req SRV4611-200
SRV4607-143
Plastic SRV4021-013 Y
SRV230-1670
Qty 2 req SRV4604-103
SRV4021-110
71479
14
13
12
Stocked
at Depot
2/21
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
21
Page 22
C. Contact Information
– NOTES –
22
Monessen, a brand of Hearth & Home Technologies
7571 215th Street West, Lakeville, MN 50044
www.monessenhearth.com
Monessen • LCUF32/36/42 Installation and Operating Manual • 4607-900 • Rev D • 3/21
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