Monessen 624BVSTNV, 624BVPFNE, 624BVCLNV, 624BVCLNE, 624BVCRNV Installation And Operation Manual
...
DESIGNER SERIES
624BVSTNV/624BVSTNE, 624BVPFNV/624BVPFNE
624BVCLNV/624BVCLNE, 624BVCRNV/624BVCRNE,
624BVBYNV/624BVBYNE
B-VENT SPECIALTY GAS FIREPLACE SYSTEM
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR
ANY
OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS
• DO NOT TRY TO LIGHT ANY APPLIANCE.
• D
O NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING.
• I
MMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE. FOLLOW THE GAS
SUPPLIER
• I
F YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS
SUPPLIER
’S INSTRUCTIONS.
.
53D9019. Rev 3 11/07
"WARNING: IF NOT INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFATURER’S
INSTRUCTIONS
CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO
WHICH
CAUSE
SERVICING
THE
CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. ALSO, OPERATION, INSTALLATION AND
STATE OF CALIFORNIA TO CAUSE CANCER THROUGH INHALATION."
, THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR FROM FUEL COMBUSTION
OF THIS PRODUCT COULD EXPOSE YOU TO AIRBORN PARTICLES OF GLASS WOOL FIBERS KNOWN TO
IMPORTANT INFORMATION
The gas fireplace must be installed and serviced by a qualified installer to conform with local codes. In the
absence of local codes, install to the current National Fuel Gas Code, ANSI Z223.1 or the current CAN/CGA
B149, installation codes.
T
HE FIREPLACE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE
DURING
PRESSURES IN EXCESS OF 1/2 PSIG WILL CAUSE DAMAGE TO CONTROL VA LVE AND MAY CAUSE DAMAGE TO THE SHUTOFF VALV E.
ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
Maximum input is 42,000 BTU/h for both natural and propane gases.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas ansd 11 inches water
column for propane.
Maximum inlet gas supply pressure is 7.0 inches water column for natural gas and 13.0 inches water
column for propane.
Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10.0 inches
water column for propane.
D
ANGER: DO NOT OPERATE THIS APPLIANCE UNDER ANY CIRCUMSTANCES SHOULD THE AIR TERMINAL BE COVERED TO ANY
DEGREE
OR IN ANY MANNER SUCH AS BY SNOW, LEAVES OR ANY SUBSTANCE.
• The fireplace is a decorative gas appliance. Do not burn wood or other materials in this fireplace.
• Adults and especially children should be alerted to the hazards of high temperatures and should stay
away to avoid burns or clothing ignition.
• Supervise young children when they are in the same room as the fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and
draperies.
• Clothing or other flammable material should not be placed on or near the fireplace.
• The fireplace glass door must be in place when the appliance is operating.
• It is imperative that the control compartments, burners and circulating air passage ways of the fireplace
and venting system are kept clean. The fireplace and its venting system should be inspected
before use and at least annually by a qualified service person. More frequent cleaning may be
required due to excessive lint from carpeting, bedding material, etc.
• The fireplace area must be kept clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
• This fireplace must not be connected to a chimney flue serving a separate solid fuel burning appliance.
• Under no circumstances should the fireplace be modified.
• The fireplace is not intended for use with a thermostat.
• Do not use this appliance if any part has been under water. Immediately call a qualified service
technician to inspect the appliance and replace all parts of the control system and gas controls
that has been under water.
• The fireplace is only to be used with the glass door certified with the fireplace.
For Massachusetts Residences Only:
• This product must be installed by a licensed plumber or gas fitter when installed within the
Commonwealth of Massachusetts. Flexline installation must not exceed 36 inches.
53D9019. Rev 3 11/07
TABLE OF CONTENTS
2
CONGRATULATIONS!
You have chosen the finest decorative gas appliance available. Your 6-IN-1™ Specialty Gas Fireplace
has been designed for years of heating and viewing enjoyment. Please take time to read this entire
manual before installing or operating your system.
Parts
C22
Diagram...................................................................................................3
List
..........................................................................................................4
Appliance System Components.......................................................................5
Fireplace Configuration Installation
Framing Instructions
Fireplace Installation..........................................................................................8
Fireplace Installation and Venting Diagrams. ...........................................................9
Venting Requirements.....................................................................................10
Log Installation..............................................................................................11
Wall Switch Installation....................................................................................12
Adjustments and Maintenance...............................................................................13 -14
Combustion Air Precautions..............................................................................15
Combustion Air Assembly......................................................................16
Operating Instructions. ...............................................................................17-18
Safety Checklist............................................................................................19
Troubleshooting.............................................................................................20
LISTING AND CODE APPROVALS
U.S. and Canada Certification
The B Vent Designer Series Gas Appliance has been tested in accordance with the ANSI Z21.50-2007.CSA 2-22-2007
Standard for Vented Gas Fireplaces and have been LISTED by OMNI-Test Laboratories, Inc. for installation
and operation described in these installation and Operating Instructions. All components are UL, AGA, CGA or
CSA safety certified.
.......................................................................... . . .............7
...................................................................6
Local Codes
Check with your local building code agency prior to installing this appliance to ensure compliance with local
codes, including the need for permits and follow-up inspections. This installation must conform with local codes
or, in the absence of local codes, in the USA with the National Fuel Gas Code, ANSI Z223.1 - latest edition.
Your specialty gas fireplace is identified by model number, serial number, and gas type. For
your convenience, complete this section for future reference when contacting your dealer.
Model Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
53D9019. Rev 3 11/07
PARTS DIAGRAM
MV
MV
PV
PV
N
O
C
F
F
O
16
15
17
19
18
8
11
13
12
14
10
14
13
ON
OFF
PILOT
TH
TPTH
TP
3
17
19
16
18
15
9
7
10
14
13
12
14
13
11
1
2
3
5
4
6
53D9019. Rev 3 11/07
PARTS LIST
4
All repair part orders should be placed through your local dealer. To ensure prompt and accurate
service, please provide the following information when placing a repair part order: Model number of your Fireplace, Part Name, Part Number, and Quantity of parts needed.
Technical Service Department
2813 W. Mall Drive, Unit B.
Florence, Alabama 35630.
Tel. - 1-866-500-5671
www.monessenhearth.com
6-IN-1 PART LIST
KEY NO.KEY NO.
1
2
3
4
5
6
7
8
9
1010
1111
1212
1313
PART NAMEPART NAME
TWIG, TOPTWIG, TOP
TWIG, ENDTWIG, END
TWIG, FRONT YTWIG, FRONT Y
LOG, BACKLOG, BACK
LOG, FRONTLOG, FRONT
LOG, MIDDLELOG, MIDDLE
FRONT DOOR ASSYFRONT DOOR ASSY
HANDLE PACKAGEHANDLE PACKAGE
END DOOR ASSYEND DOOR ASSY
HEARTH PAN PNTDHEARTH PAN PNTD
BURNER ASSYBURNER ASSY
ACCESS PANEL PNTDACCESS PANEL PNTD
HEARTH PAN EDGE SHORT PNTDHEARTH PAN EDGE SHORT PNTD
QTY.QTY.
1
1
1
1
1
1
2
1
2
1
1
1
2
PART NO.PART NO.
074270074270
074269074269
074268074268
074266074266
074265074265
074267074267
069484069484
037438037438
069485069485
071584071584
071459071459
071585071585
071567071567
1414
1515
1616
1717
1818
1919
HEARTH PAN EDGE LONG PNTDHEARTH PAN EDGE LONG PNTD
RADIATION SHIELD ASSYRADIATION SHIELD ASSY
TRANSITION SECTIONTRANSITION SECTION
GAS CONTROL ASSY E.I.GAS CONTROL ASSY E.I.
GAS CONTROL ASSY NATGAS CONTROL ASSY NAT
LIMIT SWITCH
LIMIT SWITCH
2
1
1
1
1
1
071568071568
070945070945
070989070989
077620077620
076673076673
071589071589
53D9019. Rev 3 11/07
42 3/8
HEIGHT
UNIT
SIDE VIEW
24 1/8
22 1/8
APPLIANCE SYSTEM COMPONENTS
The table below is a list of components which may be safely used with this product.
Configuration Kits
6BK Bay Kit
6CK Corner Kit (works for left or right side)
6IK Island Kit
6PNK Peninsula Kit
6SK See-Thru Kit
Control Kits
6CN Control Kit Natural Gas Standing Pilot
6CLP Control Kit Propane/LP Gas Standing Pilot
6CEN Control Kit Natural Gas Electronic Ignition
Accessories
GCKDV6E 6CEN LP Conversion Kit
GCK6CLP 6CN LP Conversion Kit
GCK6CN 6CLP Natural Conversion Kit
6AK Outside Air Kit
6BKB Back Refractory Look Panel
6BKS Side Refractory Look Panel
RC2 Hand Held Remote Control
5
FIGURE 1
4" O.A. INLET
12 1/16
6 1/4
19
TOP VIEW
ELECTRICAL BOX
BOTTOM VIEW
53D9019. Rev 3 11/07
8 1/8
6" B-VENT FLUE
GAS LINE
8
6 1/2
8 7/8
37 1/4
7 1/2
22 1/4
7 1/2
1
36
38
FRONT VIEW
40 1/4
1
53 1/8
42 3/8
UNIT
HEIGHT
1
22 1/8
24 1/8
SIDE VIEW
1
FIREPLACE CONFIGERATION INSTALLATION
6
PART 1
Remove front glass door by removing the cardboard fillers at the top and lifting up and away from the
appliance.
Install the handles onto the door using screws from the handle package.
Keep front glass door off of the appliance until installation of Configuration Kit (Part 2) and Control Kit
(Part 3) are completed.
Remove carton containing logs. Retain for later installation.
Remove and dispose of the cardboard support for log carton.
Remove burner pan be removing two (2) screws. Replace screws in holes for later use.
Remove the hearth pan that burner was secured to by lifting it up and off of its four (4) locating pins.
PART 2
The appliance is now ready for one of the following configuration kits:
6BK Bay Kit
6CK Corner Kit (Does left or right side open.)
6IK Island Kit
6PNK Peninsula Kit
6SK See-Thru Kit
Complete installation instructions are included with each kit.
PART 3
After installing the Configuration Kit (Part 2), the appliance is ready for one of the following control
kits:
6CN Control Kit Natural Gas Standing Pilot
6CLP Control Kit Propane/LP Gas Standing Pilot
6CEN Control Kit Natural Gas Electronic Ignition
Complete installation instructions are included with each kit.
Once your Configuration Kit and Control Kit have been installed, install the hearth pan by positioning it
down onto the four (4) locating pins, making sure the access panel is positioned over the controls.
The burner may now be installed onto the hearth pan. This is done by positioning the large opening in
the burner, over the pilot protruding up from the control panel. Lower the burner around the pilot down
onto the firebox bottom.
Looking through the large opening in the burner pan, positon the burner tube with air shutter onto the
orifice mounted on the control panel.
The burner may now be secured at both ends with screws removed earlier.
Proceed with Installation.
53D9019. Rev 3 11/07
FRAMING INSTRUCTIONS
7
It is best to frame your fireplace after it is positioned and the vent system installed. Use 2x4’s and frame
to local building codes.
To install the fireplace facing flush with the finished wall, position the framework to accommodate the
thickness of the finished wall.
It is not necessary to install a hearth extension with this fireplace system.
The junction box should be wired to the electrical system at the time of installation of the fireplace.
Wiring must be performed by a qualified person in a manner to conform with National Electrical Code
ANSI/NFPA 70 and all applicable local codes.
CAUTION: ALWAYS CHECK AND MAKE SURE POWER IS OFF BEFORE ATTEMPTING TO INSTALL OR SERVICE ANY ELECTRICAL
WIRING
OR COMPONENTS.
FIGURE 2
3636
3838
38 1/238 1/2
(FRAMING MIN.)(FRAMING MIN.)
3939
(FRAMING MIN.)(FRAMING MIN.)
(SEE-THRU)(SEE-THRU)
FRONT VIEW
FRONT VIEW
12 1/1612 1/16
4 1/24 1/2
9 3/49 3/4
6" B-VENT FLUE6" B-VENT FLUE
4" O.A. INLET4" O.A. INLET
1919
TOP VIEWTOP VIEW
FRAMING
FRAMING
DIM. FORDIM. FOR
SEE THRUSEE THRU
23 1/8
7 1/27 1/2
22 1/422 1/4
37 1/437 1/4
7 1/27 1/2
1/21/2
MIN. CLEARANCEMIN. CLEARANCE
(CORNER,
(CORNER,
SEE-THRU, SEE-THRU,
AND PENINSULA)AND PENINSULA)
1
(PENINSULA & CORNER)(PENINSULA & CORNER)
Clearance to Combustible Construction. See Figure 2.
40 1/440 1/4
1
42 1/242 1/2
(FRAMING MIN.)(FRAMING MIN.)
(ALL UNITS)(ALL UNITS)
42 3/842 3/8
1
22 1/822 1/8
24 1/824 1/8
24 5/824 5/8
SIDE VIEWSIDE VIEW
1
1/2 MIN. 1/2 MIN.
CLEARANCECLEARANCE
(BAY AND (BAY AND
CORNER UNIT)CORNER UNIT)
Sides - 1/2 inches Top - 0 to Top of Spacers Bottom - 0 inches
Back - 1/2 inches Front - 37 inches
When the fireplace is installed directly on carpeting, vinyl tile or other combustible material (other than
wood flooring) it shall be installed on a metal or wood panel extending the full width and depth of the
fireplace.
Provide adequate ventilation air.
Provide adequate accessibility clearance for servicing and operating the fireplace.
Never obstruct the front opening of the fireplace.
53D9019. Rev 3 11/07
FIREPLACE INSTALLATION
8
To accommodate the various configurations, we have provided access openings in the bottom of the
unit for gas line and wall switch wires. This may not be convenient for some installations, if so you may
drill an access opening into the lower face of the unit (1" for gas line, 1/2" for the grommet).
1. Route the 3/8 inch N.P.T. black iron gas line or equivalent to the fireplace. Include a manual shut-off
valve and union in the line so the control may be disconnected for servicing. A drip leg is also
recommended in the gas supply line.
2. Install a rigid black pipe or if local codes permit a 3/8 inch flex connector and shutoff valve to the gas
line and the fireplace gas valve. Seal and tighten securely. An adapter fitting is required between the
gas valve and flex connector if used. Do not kink flex connector (Figure 3).
3. Check for gas leaks with a soap and water solution. D
O NOT USE AN OPEN FLAME.
NOTE: PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THAT A CONTINUOUS GAS
FLOW
IS AT THE BURNER BEFORE INSTALLING THE DOOR.
FIGURE 3
FLEXIBLE CONNECTOR
ADAPTER FITTING
SHUT OFF VALVE
BLACK IRON PIPE
FIGURE 4
COMBUSTIBLE MANTLECOMBUSTIBLE MANTLE
AND TRIM ALLOWEDAND TRIM ALLOWED
ABOVE DOTTED LINEABOVE DOTTED LINE
8 1/2
12
MEASURE FROM TOPMEASURE FROM TOP
OF OPENINGOF OPENING
FRONT OFFRONT OF
FIREPLACEFIREPLACE
9
2 1/4
53D9019.Rev 3 11/07
FIREPLACE INSTALLATION AND VENTING
APPROVED
COWL
MIN.
6 FT.
SUPPORT
4 FT.
MAX.
APPROVED THIMBLE FOR
6" TYPE "B" GAS VENT
CHIMNEY
GAS APPLIANCE
WALL
FLOOR
THROUGH WALL
AS SPECIFIED
BY VENT
6" TYPE "B" GAS VENT
MANUFACTURER.
1/2" AIR SPACE TO SIDES
AND REAR OF FIREPLACE.
7 FT.
METAL SCREWS.
ATTACH 6" "B" VENT PIPE TO
TRANSITION USING (4) SHEET
ATTACH TRANSITION TO FLUE COLLAR
USING (3) SHEET METAL SCREWS.
UNITS FLUE
COLLAR
FIGURE 5FIGURE 6
APPROVED COWL
ATTACH 6" "B" VENT PIPE TO
TRANSITION USING (4) SHEET
METAL SCREWS.
ATTACH TRANSITION TO FLUE COLLAR
USING (3) SHEET METAL SCREWS.
UNITS FLUE
COLLAR
6" TYPE "B"
GAS VENT
LISTED CEILING
SUPPORT
FLOOR
STORM COLLAR
FLASHING
MINIMUM CLEARANCE AS
SPECIFIED BY VENT
MANUFACTURER.
"B" VENT CLEARANCE
AS SPECIFIED BY VENT
MANUFACTURER.
1/2" AIR SPACE TO SIDES
AND REAR OF FIREPLACE.
WALL
GAS APPLIANCE
7 FT.
MIN.
9
FIGURE 7
APPROVED THIMBLE FOR
6" TYPE "B" GAS VENT
THROUGH WALL
FLOOR
4 FT.
MAX.
AS SPECIFIED
BY VENT
MANUFACTURER.
6" TYPE "B" GAS VENT
CHIMNEY
WALL
1/2" AIR SPACE TO SIDES
AND REAR OF FIREPLACE.
GAS APPLIANCE
APPROVED
COWL
SUPPORT
6 FT.
MIN.
53D9019.Rev 3 11/07
VENTING REQUIREMENTS
10
WARNING: DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE.
CARBON DEPOSITS (SOOT) AND CREOSOTE FROM SOLID FUELS CAN CLOG THE VENT FROM THE APPLIANCE CAUSING POISONOUS
CARBON
MONOXIDE TO BE RELEASED INTO THE ROOM IN WHICH THE APPLIANCE IS INSTALLED.
All vented gas-fired appliances when operating correctly produce small concentrations of carbon monoxide
along with other combustion products. Should something interfere with the operation of the appliance,
it is possible for the appliance to produce deadly quantities of poisonous carbon monoxide. A
PRODUCTS
TO
BE VENTED WITHOUT A CORRECTLY WORKING VENT SYSTEM CONNECTED TO THE APPLIANCE.
W
ARNING: VENTING OF THIS APPLIANCE IS ONE FO THE MOST IMPORTANT PARTS OF THE INSTALLATION. VENTING SYSTEMS
MUST
CODES
INSTALLER
FROM THIS APPLIANCE MUST BE VENTED TO THE OUTSIDE AT ALL TIMES. NEVER OPERATE AN APPLIANCE DESIGNED
BE INSTALLED AND INSPECTED ACCORDING TO THESE ISNTRUCTIONS AND LOCAL CODES OR IN THE ABSENCE OF LOCAL
, ACCORDING TO THE NATIONAL FUEL GAS CODE Z223.1 - LATEST EDITION, BY A LICENSED OR OTHERWISE QUALIFED
.
LL FLUE
Your local gas company should have copies of the National Fuel Code Z223.1 or other installation codes
applicable to your area.
Venting requirements and accepted methods vary greatly depending on the particular installation. It is
impossible to thoroughly define all possible installation circumstances in this manual. The following
instructions and illustrations are general guidelines only. A
TO
LOCAL CODES, OR IN THE ABSENCE OF SUCH CODES, ACCORDING TO THE NATIONAL FUEL GAS CODE Z223.1.
LL VENTING MATERIAL MUST BE INSTATLLED ACCORDING
WARNING: AN IMPROPERLY VENTED GAS-FIRED APPLIANCE CAN LEAD TO DEATH FROM CARBON MONOXIDE POSIONING.
Venting materials are not provided with this appliance and must be purchased separately.
This appliance must be installed using 6" type “B” vent.
NOTE: TRANSITION REQUIRED.
53D9019.Rev 3 11/07
LOGS AND TWIGS.
TOP VIEW OF
LOG INSTALLATION
Position logs and twigs onto burner as shown in Figure 8.
FIGURE 8
TOP VIEW OF
LOGS AND TWIGS.
11
Apply ember material near the grate bars as shown in Figure 9.
TOP VIEW - FRONT LOG AND GRATE BARSTOP VIEW - FRONT LOG AND GRATE BARS
FOR PENINSULA AND SEE-THRU CONFIGURATIONS.
EMBER MATERIAL
Curing Instructions
Note: When lit for the first time the fireplace may emit a slight odor for several hours. This is due to the
curing and "burn in" of external parts and lubricants used in the manufacturing process. This condition
is temporary. Open doors and window to ventilate the room(s) sufficiently.
TYPICAL BOTH SIDES
PORTING
FIGURE 9
SPECIAL EMBER MATERIAL PROVIDED MAY BE PLACED BETWEEN FRONTSPECIAL EMBER MATERIAL PROVIDED MAY BE PLACED BETWEEN FRONT
PORTING AND GRATE BARS WITH A RECOMMENDED 3/8" SPACING FREEPORTING AND GRATE BARS WITH A RECOMMENDED 3/8" SPACING FREE
OF EMBER MATERIAL DIRECTLY IN FRONT OF THE FRONT BURNER PORTSOF EMBER MATERIAL DIRECTLY IN FRONT OF THE FRONT BURNER PORTS
AS SHOWN FOR BEST PERFORMANCE AND EFFECT. BLOCKAGE OF THEAS SHOWN FOR BEST PERFORMANCE AND EFFECT. BLOCKAGE OF THE
BURNER PORTS MAY CREATE INCREASED SOOT AND CARBON BUILDUP.BURNER PORTS MAY CREATE INCREASED SOOT AND CARBON BUILDUP.
NOTE:NOTE:
TO FURTHER ENHANCE THE HEARTH LAVA ROCK MATERIAL MAY BE PLACEDTO FURTHER ENHANCE THE HEARTH LAVA ROCK MATERIAL MAY BE PLACED
3/8"
ON THE HEARTH PAN AREA TO SIMULATE ASHES. LAVA ROCK MUST NOTON THE HEARTH PAN AREA TO SIMULATE ASHES. LAVA ROCK MUST NOT
BE PLACED ON TOP OF THE BURNER. ONLY ROCKWOOD IS PERMITTEDBE PLACED ON TOP OF THE BURNER. ONLY ROCKWOOD IS PERMITTED
IN THE BURNER FLAME.IN THE BURNER FLAME.
53D9019. Rev 3 11/07
WALL SWITCH INSTALLATION
COMMON
LINE
OFF
PV
ON
IN
PV
MV
MV
GAS CONTROL/ELECTRONIC IGNITION ROUTING
8
9
SPARK
S8600H
24V, 60 Hz
100% SHUTOFF IP
90 SEC. L.O.
TH-W
(OPT)
7
24V
24V
(GND)
5 6
Explosion hazard. Can cause
serious injury or death.
This device can malfunction if
it gets wet. Never try to use a
WARNING
GND
(BURNER)
PV
3
4
MV
1 2
MV/PV
device that has been wet - replace it.
PV-1A MAX. MV-1A MAX.
WIRE TYPE 105
DEGREE C. REPLACE
WITH SAME OR
EQUIVALENT.
O
F
F
P
I
L
O
T
LIMIT SWITCH
TP TH TP TH
O
N
WALL SWITCH
12
Units with 6CEN Controls
FIGURE 10
GAS CONTROL/ELECTRONIC IGNITION ROUTING
1. Determine a convenient location within
twenty (20) feet and cut a hole large
enough to accommodate the wall
switch yet be covered with a wall
plate. It is not necessary to use a
wall box, but one may be used.
2. Route the wire provided through the 1/2
inch black plastic grommet in the unit.
3. Route the wire into the wall box, connect
WIRE TYPE 105
DEGREE C. REPLACE
WITH SAME OR
EQUIVALENT.
GAS LINE-OUT
TO BURNER
PILOT GAS
SUPPLY
OUTLET
PRESSURE
TAP
PILOT
MV
MV
PILOT BURNER
GROUND
PV
PV
GAS CONTROL VALVE
OFF
ON
IN
CONTROL ADJUST SCREW
ELECTRONIC CONTROL
WARNING
Explosion hazard. Can cause
serious injury or death.
This device can malfunction if
it gets wet. Never try to use a
device that has been wet - replace it.
GAS SUPPLY - IN
INLET PRESSURE
TAP
S8600H
100% SHUTOFF IP
90 SEC. L.O.
24V, 60 Hz
PV-1A MAX. MV-1A MAX.
POWER SUPPLY
120V. 60 Hz.
it to the switch, mount the switch and
cover.
4. Set the wall switch to “OFF”.
5. Light the pilot according to instructions.
IGNITION WIRE
LIMIT SWITCH
WALL
SWITCH
TRANSFORMER
LINE
COMMON
GND
Units with 6CN and 6CLP Controls
The control system on this fireplace is powered by the thermocouple and operates on approximately 500mv
(one-half volt). All connections in the wiring must be clean and tight. The wall switch should be located as
near the fireplace as practical. Do not locate the wall switch so that more than the 25 feet of wire provided
must be used. Additional wire and splices will cause a voltage drop and may cause the control system to not
operate.
1. Determine a convenient location within twenty (20) feet and cut a hole large enough to accommodate the
wall switch yet be covered with a wall plate. It is not necessary to use a wall box, but one may be used.
2. Route the wire provided through the 1/2 inch black plastic grommet in the unit.
3. Route the wire into the wall box, connect it to the switch, mount the switch and cover.
4. Set the wall switch to “OFF”.
5. Light the pilot according to instructions.
IGURE 11
F
TO THERMOCOUPLE
GENERATOR
MANIFOLD TUBING
PILOT TUBING
LIMIT SWITCH
WALL SWITCH
TO PIEZO ELECTRODE
OFF/PILOT/ON CONTROL KNOB
INLET PRESSURE TAP
S.I.T.- 820 NOVA CONTROL
TO THERMOCOUPLE
53D9019. Rev 3 11/07
ADJUSTMENTS AND MAINTENANCE
Pilot Burner Adjustment
1. Adjust the pilot screw to provide a properly sized flame.
2. Do not adjust the pilot screw all the way out counterclockwise because it will leak gas.
Flame Switch
(For Units with 6CN and 6CLP Controls)
Your fireplace has been equipped with a thermocouple
which senses the flame and shuts of the gas flow to the
pilot and main burner in the event that the pilot flame is
unstable or becomes extinguished.
D
ANGER: BYPASSING THE THERMOCUPLE MAY LEAD TO AN EXPLOSION
WHICH
COULD RESULT IN PERSONAL INJURY.
Do NOT alter the wiring of the control. Replace the thermocouple only with components approved by the manufacturer.
13
FIGURE 12
Flame Switch
(For Units with 6CEN Controls)
Your fireplace has been equipped with a thermocouple
which senses the flame and shuts of the gas flow to the
pilot and main burner in the event that the pilot flame is
unstable or becomes extinguished.
D
ANGER: BYPASSING THE THERMOCUPLE MAY LEAD TO AN EXPLOSION
WHICH
COULD RESULT IN PERSONAL INJURY.
Do NOT alter the wiring of the control. Replace the thermocouple only with components approved by the manufacturer.
Venturi Adjustment
Natural gas models have a closed shutter. Opening the air
shutter will cause a more blue flame, but can cause flame
lifting from the burner ports. Propane gas models have an
air shutter set at
3/16 (.188) inch open. The same conditions as above apply
for propane gas.
IGURE 14
F
FIGURE 13
3/8 TO 1/2 INCH
PROPERPROPER
FLAMEFLAME
ADJUSTMENTADJUSTMENT
IGNITER-SENSOR
OTE: AIR SHUTTER AJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
N
INSTALLER.
GAS
53D9019. Rev 3 11/07
ADJUSTMENTS AND MAINTENANCE
14
Maintenance of the Appliance
Air flowing through the appliance will cause dust and lint to collect on the grate, burner and logs. Exessive
buildup of dust and lint can cause the pilot and burner to operate improperly and produce hazardous
levels of carbon monoxide, a poisonous gas. The appliance may produce carbon (soot) during operation.
This carbon (soot) may collect on some logs, some areas of the grate and on the fireplace and vent.
Slight carbon buildup is acceptable.
The following is a recommended monthly maintenance program:
1. Turn the gas OFF at the line cut-off valve and allow the appliance to cool.
2. Blow or vacuum all dust and lint out of the appliance, paying particular attention to the pilot, air shutter
end of the burner, air passage into and through the appliance and control.
3. Vacuum or brush away all dust, carbon or lint on the logs and grate.
4. Turn the gas ON at the line cut-off valve and light the appliance according to the isntructions on the
chain.
5. Check all piping, pilot tubing, and manifold connections for leaks with a soap and water or liquid leak
detecting solution. If any leaks are observed, turn the gas OFF immediately and make the necessary
repairs.
6. Light the pilot and visually inspect the flame appearance. Note: Any maintenance of the appliance
that requires disconnection of the appliance from the gas line or removal of the control, burner or pilot
should only be performed by a qualified person.
53D9019. Rev 3 11/07
OMBUSTION AIR PRECAUTIONS
C
NOTE: The use of outside air for combustion is optional unless required by building codes. It is only necessary to
supply outside combustion air to one side of the fireplace. Use the model OAC4 combustion air kit.
1. Extremely long runs and numerous turns in the duct leading from the fireplace to the combustion air assembly
should be avoided. These conditions will increase the resistance to the free flow of air through the duct. Refer
to Figure 9 for methods of installing the outside air for combustion assemblies.
2. The combustion air assembly should be located at an exterior location, which is not likely to be accidentally
blocked in any manner. The assembly should be located above the snow line to prevent blockage by snow
accumulation.
3. The combustion air inlet assembly should never be mounted in a garage or storage area where combustible
fumes such as gasoline might be drawn into the fireplace.
4. Combustion air can be drawn from the crawl space under a house when an adequate supply of air is provided
by open ventilation.
5. Do not take combustion air from attic space or garage space.
15
DUCT EXTENDEDDUCT EXTENDED
TO MISS JOISTTO MISS JOIST
TO OUTSIDE WALLTO OUTSIDE WALL
INSTALLATION ABOVE BASEMENTINSTALLATION ABOVE BASEMENT
OR CRAWL SPACE OR CRAWL SPACE
8' MAX.8' MAX.
INLET GRILLEINLET GRILLE
IN SOFFIT IN SOFFIT
(OVERHANG)(OVERHANG)
CONCRETE SLAB INSTALLATION CONCRETE SLAB INSTALLATION
(OPTIONAL OUTSIDE AIR RUNS) (OPTIONAL OUTSIDE AIR RUNS)
53D9019. Rev 3 11/07
COMBUSTION AIR ASSEMBLY
16
MODEL AK4 COMBUSTION AIR ASSEMBLY
1. Remove the cover plate from the 4-inch outlet opening location on the left outside of the fireplace. DO NOT
remove the cover if the outside air will not be connected.
2. Place the starting collar (4 inch) into the hole on the left side of the fireplace. Fasten it in place with the four
sheet metal screws provided.
3. Cut a 6-inch diameter opening for model AK4 in the outside wall covering where the outside vent is to be
located.
4. Select and cut a piece of duct sufficient length to attach to the fireplace and protrude at least three inches
beyond the face of the wall to which the inlet air vent will be attached. The duct may be cut with a standard
pocket knife (use FP-4 U duct for maximum efficiency and safety). Do not use a combustible duct. Always
use UL Listed Class 0 or 1 duct material. If it is necessary to splice the duct, a Model 403 duct connector
should be used to splice duct sections.
5. If the duct is the insulated type, push the insulation back from one end of the duct approximately two inches.
6. Slip the exposed end of the duct over the starting collar on the fireplace.
7. Using the sheet metal screws or duct clamps, secure the duct to the starting collar and to the outside vent.
8. Nail or screw the outside vent to the surface of the wall.
6" DIA. HOLE FOR OAC4 6" DIA. HOLE FOR OAC4
INSERT SHORTEST SIDE OFINSERT SHORTEST SIDE OF
THE TUBE THROUGH THE THE TUBE THROUGH THE
FIREPLACE OUTER WRAP.FIREPLACE OUTER WRAP.
NAIL NAIL
HOLESHOLES
SCREWSSCREWS
STEP 1: SECURE OUTSIDE AIR STARTINGSTEP 1: SECURE OUTSIDE AIR STARTING
COLLAR TO LEFT SIDE OF FIREPLACE WITHCOLLAR TO LEFT SIDE OF FIREPLACE WITH
FOUR SHEET METAL SCREWS PROVIDED. FOUR SHEET METAL SCREWS PROVIDED.
LONGER LENGTH OF THE TUBELONGER LENGTH OF THE TUBE
TO OUTSIDE.TO OUTSIDE.
STEP 2: SECURE OUTSIDE STEP 2: SECURE OUTSIDE
DUCT TO STARTING COLLARDUCT TO STARTING COLLAR
WITH DUCT CLAMP OR SCREWS.WITH DUCT CLAMP OR SCREWS.
53D9019. Rev 3 11/07
OPERATING INSTRUCTIONS
FOR UNITS WITH 6CEN CONTROLS INSTALLED
FOR YOUR SAFETY READ BEFORE LIGHTINGFOR YOUR SAFETY READ BEFORE LIGHTING
17
WARNING:
A. THIS APPLIANCE IS EQUIPPED WITH AN IGNITION
DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT.
DO NOT TRY TO LIGHT THE PILOT BY HAND.
B. BEFORE LIGHTING SMELL ALL AROUND THE APPLIANCE
AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE
SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE
ON THE FLOOR.
WHAT TO DO IF YOU SMELL GAS
DO NOT TRY TO LIGHT ANY APPLIANCE.
DO NOT TOUCH ANY ELECTRIC SWITCH; DO NOT
USE ANY PHONE IN YOUR BUILDING.
IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A
NEIGHBOR'S PHONE. FOLLOW THE GAS SUPPLIER'S
INSTRUCTIONS.
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
OPERATING INSTRUCTIONSOPERATING INSTRUCTIONS
1. STOP! READ THE SAFETY INFORMATION ABOVE ON
THIS LABEL.
2. SET THE ROCKER SWITCH TO "OFF".
3. TURN OFF THE ELECTRIC POWER TO THE APPLIANCE.
4. THIS APPLIANCE IS EQUIPPED WITH AN IGNITION DEVICE
WHICH AUTOMATICALLY LIGHTS THE PILOT.
ON
OFF
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULTIF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL
THE FIRE DEPARTMENT.
C. USE ONLY YOUR HAND TO PUSH IN OR TURN THE GAS
CONTROL KNOB. NEVER USE TOOLS. IF THE KNOB
WILL NOT PUSH IN OR TURN BY HAND, DO NOT TRY
TO REPAIR IT. CALL A QUALIFIED SERVICE TECHNICIAN.
FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE
OR EXPLOSION.
D. DO NOT USE THIS APPLIANCE IF ANY PART HAS
BEEN UNDER WATER. IMMEDIATELY CALL A
QUALIFIED SERVICE TECHNICIAN TO INSPECT
THE APPLIANCE AND REPLACE ANY PART OF THE
CONTROL SYSTEM AND ANY GAS CONTROL WHICH
HAS BEEN UNDER WATER.
5. REMOVE CONTROL ACCESS PANEL.
6. TURN GAS CONTROL KNOB CLOCKWISE TO "OFF".
7. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF
YOU THEN SMELL GAS, STOP! FOLLOW "B" IN THE
SAFETY INFORMATION ABOVE ON THIS LABEL. IF YOU
DON'T SMELL GAS, GO TO NEXT STEP.
8. TURN GAS CONTROL KNOB COUNTERCLOCKWISEDO NOT TRY TO LIGHT THE PILOT BY HAND.
TO "ON".
9. REPLACE CONTROL ACCESS PANEL.
10. TURN ON ALL ELECTRIC POWER TO THE APPLIANCE.
11. SET THE ROCKER SWITCH TO "ON".
12. IF THE APPLIANCE WILL NOT OPERATE, FOLLOW THE
INSTRUCTIONS "TO TURN OFF GAS TO APPLIANCE" AND
CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER.
POSITION POSITION
INDICATORINDICATOR
GAS CONTROLGAS CONTROL
KNOBKNOB
TO TURN OFF GAS TO APPLIANCETO TURN OFF GAS TO APPLIANCE
1. SET THE ROCKER SWITCH OR WALL SWITCH TO "OFF".
2. REMOVE CONTROL ACCESS PANEL.
3. DEPRESS THE CONTROL KNOB INWARD SLIGHTLY
AND TURN CLOCKWISE TO OFF.
53D9019. Rev 3 11/07
4. REPLACE CONTROL ACCESS PANEL.
5. IF THE APPLIANCE IS EQUIPPED WITH AN AUTOMATIC
IGNITION DEVICE OR OPTIONAL BLOWER, TURN OFF ALL
ELECTRICAL POWER TO THE APPLIANCE IF SERVICE
IS TO BE PERFORMED.
068059068059
OPERATING INSTRUCTIONS
FOR UNITS WITH 6CN AND 6CLP CONTROLS INSTALLED
FOR YOUR SAFETY READ BEFORE LIGHTING
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
WARNING:
A.A.
THIS APPLIANCE HAS A PILOT WHICH MUST BE LIT BYTHIS APPLIANCE HAS A PILOT WHICH MUST BE LIT BY
HAND WHILE FOLLOWING THESE INSTRUCTIONS EXACTLY.HAND WHILE FOLLOWING THESE INSTRUCTIONS EXACTLY.
BEFORE LIGHTING SMELL ALL AROUND THE APPLIANCEBEFORE LIGHTING SMELL ALL AROUND THE APPLIANCE
B.B.
AREA FOR GAS AND NEXT TO THE FLOOR BECAUSEAREA FOR GAS AND NEXT TO THE FLOOR BECAUSE
SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ONSOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON
THE FLOOR.
WHAT TO DO IF YOU SMELL GAS
DO NOT TRY TO LIGHT ANY APPLIANCE.
DO NOT TOUCH ANY ELECTRIC SWITCH; DO NOT
USE ANY PHONE IN YOUR BUILDING.
IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A
IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A
NEIGHBOR'S PHONE. FOLLOW THE GAS SUPPLIER'S
INSTRUCTIONS.
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
LIGHTING INSTRUCTIONS
IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALLIF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL
THE FIRE DEPARTMENT.
USE ONLY YOUR HAND TO PUSH IN OR TURN THE GAS
USE ONLY YOUR HAND TO PUSH IN OR TURN THE GAS
C.C.
CONTROL KNOB. NEVER USE TOOLS. IF THE KNOB WILLCONTROL KNOB. NEVER USE TOOLS. IF THE KNOB WILL
NOT PUSH IN OR TURN BY HAND, DO NOT TRY TO REPAIRNOT PUSH IN OR TURN BY HAND, DO NOT TRY TO REPAIR
IT. CALL A QUALIFIED SERVICE TECHNICIAN. FORCE ORIT. CALL A QUALIFIED SERVICE TECHNICIAN. FORCE OR
ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION.
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEENDO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN
D.D.
UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE
TECHNICIAN TO INSPECT THE APPLIANCE AND REPLACETECHNICIAN TO INSPECT THE APPLIANCE AND REPLACE
ANY PART OF THE CONTROL SYSTEM AND ANY GASANY PART OF THE CONTROL SYSTEM AND ANY GAS
CONTROL WHICH HAS BEEN UNDER WATER.
18
WHEN LIGHTING AND RELIGHTING, THE GAS KNOB CANNOTWHEN LIGHTING AND RELIGHTING, THE GAS KNOB CANNOT
BE TURNED FROM PILOT TO OFF UNLESS THE KNOB ISBE TURNED FROM PILOT TO OFF UNLESS THE KNOB IS
DEPRESSED.
1. STOP! READ THE SAFETY INFORMATION ON THE FIRST1. STOP! READ THE SAFETY INFORMATION ON THE FIRST
LABEL.
2. TURN OFF ALL ELECTRICAL POWER TO THE APPLIANCE.
2. TURN OFF ALL ELECTRICAL POWER TO THE APPLIANCE.
3. TURN GAS KNOB CLOCKWISE TO OFF.
OFF
ON
T
O
P
L
I
GAS KNOB "OFF"GAS KNOB "OFF"
4. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. THEN4. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. THEN
SMELL FOR GAS, INCLUDING NEAR THE FLOOR. IF YOU SMELL FOR GAS, INCLUDING NEAR THE FLOOR. IF YOU
SMELL GAS, STOP! FOLLOW "B" IN THE SAFETY INFOR- SMELL GAS, STOP! FOLLOW "B" IN THE SAFETY INFOR-
MATION ON THE FIRST LABEL. IF YOU DON'T SMELL MATION ON THE FIRST LABEL. IF YOU DON'T SMELL
GAS GO TO THE NEXT STEP.
TO TURN OFF GAS TO APPLIANCE
1. TURN OFF ALL ELECTRICAL POWER TO THE APPLIANCE
1. TURN OFF ALL ELECTRICAL POWER TO THE APPLIANCE
IF SERVICE IS TO BE PERFORMED.
5. IF APPLIANCE IS EQUIPPED WITH HI-LO ADJUSTMENT
VALVE TURN COUNTERCLOCKWISE TO HIGH. VALVE TURN COUNTERCLOCKWISE TO HIGH.
6. FIND PILOT LOCATED IN FRONT OF THE MIDDLE LOG.6. FIND PILOT LOCATED IN FRONT OF THE MIDDLE LOG.
PILOTPILOT
PIEZO ELECTRODEPIEZO ELECTRODE
THERMOCOUPLETHERMOCOUPLE
7. TURN GAS KNOB COUNTERCLOCKWISE TO PILOT.7. TURN GAS KNOB COUNTERCLOCKWISE TO PILOT.
8. DEPRESS AND HOLD GAS KNOB WHILE LIGHTING THE8. DEPRESS AND HOLD GAS KNOB WHILE LIGHTING THE
PILOT WITH THE PUSH BUTTON IGNITOR. KEEP KNOB PILOT WITH THE PUSH BUTTON IGNITOR. KEEP KNOB
FULLY DEPRESSED FOR ONE MINUTE, THEN RELEASE. FULLY DEPRESSED FOR ONE MINUTE, THEN RELEASE.
IF PILOT DOES NOT CONTINUE TO BURN REPEAT STEPS
IF PILOT DOES NOT CONTINUE TO BURN REPEAT STEPS
3 THRU 7.
9. WITH PILOT LIT TURN GAS KNOB COUNTERCLOCKWISE
TO ON.
10. IF EQUIPPED WITH REMOTE ON-OFF SWITCH MAIN10. IF EQUIPPED WITH REMOTE ON-OFF SWITCH MAIN
BURNER MAY NOT COME ON WHEN YOU TURN THE BURNER MAY NOT COME ON WHEN YOU TURN THE
VALVE TO ON OR HIGH. REMOTE SWITCH MUST BE IN
VALVE TO ON OR HIGH. REMOTE SWITCH MUST BE IN
THE ON POSITION TO IGNITE BURNER.
11. TURN ON ALL ELECTRICAL POWER TO THE APPLIANCE.11. TURN ON ALL ELECTRICAL POWER TO THE APPLIANCE.
2. PUSH IN GAS CONTROL KNOB SLIGHTLY AND TURN
2. PUSH IN GAS CONTROL KNOB SLIGHTLY AND TURN
CLOCKWISE TO OFF. DO NOT FORCE.
GENERATORGENERATOR
068058068058
53D9019. Rev 3 11/07
SAFETY CHECKLIST
Correct installation and safe operation of this appliance require, but are not limited to the following:
Do's:
1. Do use this appliance only on type of gas it is designed, certified and equipped.
2. Do install this appliance and all gas piping according to local codes, or in the absence of local codes,
according to the current National Fuel Gas Code, ANSI Z223.1 latest edition.
3. Do disconnect or isolate the appliance during supply line pressure testing.
4. Do locate the appliance out of traffic patterns as much as possible.
5. Do keep in mind that some furniture materials such as vinyl or plastic may deform at the temperatures
near this appliance and must be kept at greater distances.
6. Do use joint compound (pipe dope) on threaded joints of gas piping that is resistant to the action of
liquified petroleum gas.
7. Do include a manual shutoff valve and union ahead of the controls so that the controls and appliance
may be removed for servicing if necessary.
8. Do use only ground joint unions in gas piping.
9. Do include a drip leg in the gas supply connection to the appliance.
10. Do use only soap-water solution or liquid gas leak solution when checking for leaks in the gas plumbing.
Never use matches, candles or other ignition sources when checking for leaks.
11. Do connect the appliance only to an agency listed vent system.
12. Do adjust the air shutter as required to produce the proper flame as described in this manual.
13. Do keep the area around the appliance clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
14. Do follow the lighting and operation procedures given in this manual.
15. Do periodically inspect the pilot and burner flame as described in the maintenance section of this manual.
16. Do clean the appliance as specified in the maintenance section of this manual.
17. Do provide electrical grounding of appliance in accordance with local codes and/or the National Electric
Code ANSI NFPA 70 latest edition.
18. Do inspect the entire venting system at least once a year and replace all parts that show evidence of
damage or deterioration.
19
Don’ts
1. Don’t modify or alter the appliance cabinet (jacket) in any way.
2. Don’t use this appliance on any gas other than the type for which it is equipped. The type of gas for
which the appliance was equipped at the factory is stamped on the rating plate located on the bottom of
the appliance.
3. Don’t install the appliance in areas where gasoline or any flammable liquid or any explosive materials
may be used or stored.
4. Don’t obstruct the flow of air for combustion and ventilation into or away from the appliance at any time.
5. Don’t use this appliance if any part has been underwater. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the control system and any gas control which has
been under water.
6. Don’t operate this appliance without proper electrical grounding according to local codes or the National
Electric Code ANSI NFPA 70 latest edition.
7. Don’t operate this appliance without a proper vent.
8. Don’t connect this appliance to a chimney flue serving a solid fuel burning appliance.
9. Don’t use thermostats or automatic burner cycling devices.
53D9019. Rev 3 11/07
TROUBLESHOOTING
20
While the manufacturer has made every reasonable effort to ensure that this appliance operates properly
and satisfactorily, sometimes problems do arise. The following troubleshooting chart lists several problems
with their probable cause and remedy. Any adjustments and/or replacements must be by a qualified
person. Do not replace any component with a different type. Use only components supplied by the
manufacturer for this appliance.
Trouble
Flame
too Large
Noisy Flame
Yellow or
Excessive Flame
Floating Flame
Delayed Ignition
Probable Cause
1. Pressure Regulator Set too Hi
2. Defective Regulator
3. Burner Orifice too Large
1. Too Much Primary Air
2. Noisy Pilot
3. Burr in Orifice
1. Too Little Primary Air
2. Clogged Burner Ports
3. Misaligned Orifices
4. Clogged Vent System
1. Blocked Venting
2. Insufficient Primary Air
1. Improper Pilot Location
2. Pilot Flame too Small
3. Burner Ports Clogged
4. Low Pressure
Remedy
1. Reset, Using Manometer
2. Replace
3. Replace with Correct Size
1. Adjust Air Shutters
2. Reduce Pilot Gas
3. Remove Burr or Replace
1. Adjust Air Shutters
2. Clean Ports
3. Realigned or Replace Burner
4. Clean
1. Clean
2. Adjust Air Shutter
1. Reposition Pilot
2. Check Orifice, Increase Gas
3. Clean Ports
4. Adjust Pressure Regulator
Failure to Ignite
Burner Won’t Turn Off
Burner Won’t Turn On
Burner & Pilot
Flame Go Out
1. Main Gas Off
2. Defect in Gas Valve
1. Defective Auto Valve
1. Defective Auto Valve
2. Defective Thermocouple
3. Defective Switch
4. Defective Auto Pilot Valve
1. Poorly Functioning
Vent System
2. Gas Supply Interrupted
3. Defective Thermocouple
or Control
1. Open Manual Valve
2. Replace
1. Clean or Replace
1. Replace
2. Replace
3. Repair or Replace
4. Replace
1. If Pilot can be Relit but Main Burner & Pilot Go
Off After Ignition, Have Vent System Checked
and Corrected Immediately.
2. Try Relighting Pilot and Main Burner. If Pilot
won’t Relight, Check Thermocouple & Control
3. Replace
53D9019. Rev 3 11/07
MASSACHUSETTS RESIDENTS ONLY:
PLEASE READ AND FOLLOW THESE
SPECIAL REQUIREMENTS
NOTE REGARDING VENTED PRODUCTS
This product must be installed by a licensed plumber or gas fi tter when installed within the Commonwealth of
Massachusetts.
Any residence with a direct vent product must have a CO detector installed in the residence.
Installation of the fi replace or vented gas log in the State of Massachusetts requires the damper to be permanently
removed or welded in the fully open position.
In addition, a naturally vented gas log may not be installed in a bedroom or bathroom in the State of
Massachusetts.
Flex line installation must not exceed 36 inches and must have a T shutoff valve.
NOTE REGARDING VENT FREE PRODUCTS
This product must be installed by a licensed plumber or gas fi tter when installed within the Commonwealth of
Massachusetts.
In addition, vent free products may not be installed in a bedroom or bathroom regardless of size or type in the
State of Massachusetts.
Flex line installation must not exceed 36 inches and must have a T shutoff valve.
CARBON MONOXIDE DETECTOR REQUIREMENTS
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure
used in whole or in part for residential purposes, including those owned or operated by the Commonwealth
and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area
of the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfi tter shall observe that a hard wired
carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas
equipment is to be installed. In addition, the installing plumber or gasfi tter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the
dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be
the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the
installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space
or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed
on the next adjacent fl oor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of
installation, the owner shall have a period of thirty (30) days to comply with the above requirements;
provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
SPECIAL REQUIREMENTS CONTINUED
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accor-
dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
3. SIGNAGE. A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the build-
ing at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the
horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less
than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUC-
TIONS.”
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment
shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current
edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure
separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUF ACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manu-
facturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or
venting system components with the equipment, the instructions provided by the manufacturer for installation
of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components;
and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the
manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the
parts for venting the fl ue gases, but identifi es “special venting systems,” the following requirements shall be
satisfi ed by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment
installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system
shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equip-
ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion of the installation.
NOTES
21
53D9019. Rev 3 11/07
NOTES
22
53D9019. Rev 3 11/07
ATTENTION
APPLIANCE
INSTALLER
PLEASE RETURN THESE OPERATING
AND
53D9019. Rev 3 11/07
INSTALLATION INSTRUCTIONS
TO THE APPLIANCE FOR
CONSUMER USE.
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