Monark 939 E User Manual

Manual 939 E
Important
Read the manual carefully before using the cycle and save it for future use.
Monark Exercise AB ����������������������������������������������� 4 Product Information ����������������������������������������������� 5
Serial number ������������������������������������������������������������������5 Facts �������������������������������������������������������������������������������5
Operating Instruction ��������������������������������������������� 6
Power on crank or ywheel ���������������������������������������������6 Operation of the ergometer ���������������������������������������������6
RPM meter ���������������������������������������������������������������������6 Measured quantities ��������������������������������������������������������6 Connection to an external unit ����������������������������������������7 Initial operation ����������������������������������������������������������������7 Cycle adjustments �����������������������������������������������������������7
Connection to controller ���������������������������������������� 8
Setting of command type (PC or ECG device) ���������������8 What command type is set ����������������������������������������������8
Calibration ������������������������������������������������������������� 12
Mechanical calibration ��������������������������������������������������13 Electronic calibration �����������������������������������������������������13 Scale - zero adjustment ������������������������������������������������14
Testing with Ergomedic 939 E ����������������������������� 15
Heart rate (Telemetry system) ���������������������������������������16 Monitoring of the test person ����������������������������������������16 Reviewing results ����������������������������������������������������������17
Troubleshooting guide ����������������������������������������� 18 Where to obtain additional information ������������� 19 Service ������������������������������������������������������������������� 20
Batteries ������������������������������������������������������������������������21
Crank bearing ���������������������������������������������������������������21 Flywheel bearing �����������������������������������������������������������21 Transport �����������������������������������������������������������������������21
Replacement of brake belt ��������������������������������������������21 Brake belt contact surface ��������������������������������������������21
Spare parts ������������������������������������������������������������ 24
2012 MONARK EXERCISE AB, Vansbro, Sweden
Contents
Monark 939 E
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Monark Exercise AB
Monark has 100 years’ experience of bicycle production. The Monark tradition has yielded know-how, experience, and a real feel for the product and quality. Since the early 1900s, Monark’s cycles have been living proof of precision, reliability, strength and service. These are the reasons why we are now the world leader in cycle ergometers and the market leader in Scandinavia in transport cycles.
We manufacture, develop and market ergometers, exercise bikes, transport bikes and specialized bicycles. Our largest customer groups are within health care, sports medicine, public authorities, industry and postal services.
For more information: www.monarkexercise.se
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Monark 939 E
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Product Information
Congratulations on your new Ergometer!
The Monark 939 E is designed to perform stress tests when connected to an ECG device. When connected to a PC or terminal, the bike can be used to perform Max and SubMax cardiovascular tests, calculate VO2 capacity and more. The bike can also be used for normal exercise.
Each 939 E is calibrated at the factory. This means that you can begin to use the ergometer directly after assembly. But as usual when the bike has been moved, an electronic calibration must be done, see instruction for “Calibration” in this manual.
Fig: Serial number (1)
NOTE!
Use of the product may involve considerable physical stress. It is therefore recommended people who are not accustomed to cardio or do not feel completely healthy to consult a physician for advice before use.
Facts
Controlled digital by ECG or PC with RS 232 • cable.
Connection of RS 232 cable in floor level. • Large, well-balanced flywheel, 20 kg (44 lbs)• Pendulum scale, easy to calibrate.• Constant power mode. • Adjustable saddle with quick release lever. • Adjustable handlebar with quick release lever. • Stable frame, solid steel tube. • Rust protected and powder painted. • Wheels for easy transport. •
Width: 550 mm (22”) at handlebar 620 mm (24”) at support tubes
Length 1240 mm (49”)
Height 1260 mm (50”) at handlebar 790-1160 mm (31-46”) at seat
Weight 58 kg (128 lbs) Max user weight 250 kg (550 lbs)
Included
Calibration weight 4 kg• Chestbelt for pulse detection (only PC-model)• USB - serial adaptor (only PC-model)• PC software• Power adaptor/switching adaptor• Tool kit•
Technical data power adaptor
Input voltage: 110-240V AC, 50/60Hz. Current: 650mA. Output voltage: 24V DC switching adaptor alt. 18V AC. (Sweden, 18V, Art. No: 9339-67, other countries incl. USA, 24V, Art. No: 9339-66.)
Note: The power adaptor must be approved by your national electrical authorities. In Europe, it must be CE marked.
Serial number
The serial number of your Ergometer is placed according to fig: Serial number.
Monark 939 E
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Power on crank or flywheel
When the Ergomedic 939 E is adapted to fitness tests it is set to measure the power on the flywheel.
When the Ergomedic 939 Medical is adapted to ECG work tests it is set to measure the power on the crank.
A sticker, placed on the display, see fig: RPM meter and ECG-sticker, informs that the ergometer is set to measure the power on the crank.
Fig: RPM meter and ECG-sticker
Operating Instruction
RPM meter
The RPM figures on the LCD screen are large and easy to read. The screen turns on automatically when the pedals are moved and turns off after three minutes of inactivity. See fig: RPM meter and ECG-sticker.
Operation of the ergometer
The Ergomedic 939 E is built on a stabile frame, a large well balanced flywheel, a break belt and a pendulum weight which measures the force. Pedals and a chain drive are provided to spin the flywheel as a tension device tightens the belt to regulate the braking force applied to the wheel. The pendulum indicates the applied force directly on the scale located on the left side of the flywheel.
The computer system consists of one main unit and one control unit (terminal, PC or ECG). The main unit reads in the pedal speed, the applied force and determines the subjects heart rate by a chest transmitter. Additionally, the base controll activates the motor to adjust the tension of the belt, thereby regulating the applied braking force. The force may be automatically varied in response to changes in pedal speed to maintain a constant power workload.
For information about how respective control units works, see respective sections.
The Monark Ergometer 939 E can be controlled externally from a terminal, a computer or an ECG device.
The control is performed over a serial line using ANSI/ ISO/ASCII format commands. The interface is a 9-pin male D-sub connector, compatible with the RS232 standard, located on the front of the bike above the front support tube. See fig: Connections.
It is also possible to use an analogue control from an external source to set the workload. This is done by the contacts b32 and z32 on the main connector on the bike.
The ergometer need not be turned off prior to connection of the external components, although removing the power from all devices may prevent erroneous data transfer between equipment during interconnection. Caution must be exercised in the connection of various types of equipment from different manufactures to avoid electrical hazards and physical damage. The user must be certain that the instrument connector and the cable are designed for the intended purpose. Serious injury to the user and/ or equipment may result if inappropriate connections are attempted.
Distance meter, miles
Energy kcal
Heart rate beats/minute (bpm)
Force Newton (N), kp
Power Watts (W), kpm/min or
VO
2
ml/min/kg
Time min:sec
Weight kilogram (kg), pounds (lb)
Measured quantities
Here are instructions for connections and opportunities for connection to external communication. The need for advanced technical documentation / protocols for systems building, contact Monark Exercise AB, Sweden.
Batteries: 2 x 1.5 V, R14 Storing temperature: -10º C - +60º C Operating temperature: 0º C - +50º C
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Monark 939 E
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Fig: Adjustments
1) Quick release bolt
2) Quick release lever
Fig: Connections
1) Power connector
2) Serial port connection, external unit
3) Switch (on/off)
Connection to an external unit
To use the bike it has to be connected to an external device such as an ECG device or a PC. The external unit is connected to the serial data connection port(2) on the lower front of the bike. See fig: Connections. The enclosed cable is to be used, or the USB-serial adaptor which is included in the PC-model.
The bike has a default setting to be used/connected to a PC or an ECG. It can also be used/connected to a terminal (option, Art. No: 9339-51). For information about the enclosed PC software please refer to the software manual.
If the bike is going to be connected to an ECG device, you must change the settings on its internal computer. This setting can be changed directly on the bike with the scale indicator on the left side of the bike or with an external Terminal unit.
Cycle adjustments
Seat height should be adjusted to a comfortable position. The appropriate height is to have the knee slightly bent when the sole of the foot is centred over the pedal axle with the pedal to the bottom position. To adjust the seat height turn the quick release bolt(1) on the saddle post approximately one revolution and pull it out. See fig: Adjustments.
The handlebar setting should be in a comfortable position when cycling. During longer exercise sessions it is recommended to occasionally change handlebar position. To adjust the handlebar, loosen the quick release lever(2). See fig: Adjustments.
When using a Polar chestbelt it is important initially, to identify the chestbelt with the pulse receiver by standing close to it (max 60 cm).
Initial operation
Although all 939 E ergometers are 100 % calibrated at the factory, the user may wish to verify this by performing the mechanical calibration of the pendulum weight. See section ”Calibration of Pendulum Weight”.
Apply power to the ergometer by first connecting the cable from the power adaptor to the ergometer at the front connector, see fig: Connections. Then plug the power adaptor into the wall outlet. Turn the power switch to on position. A green LED indicates power to the 939 E, see fig: LED.
Perform the electrical calibration as specified in section ”Calibration Electronics”.
Test ride the ergometer. The 939 E Ergometer is now fully functional and ready to use.
Fig: LED (1) (Left side in front of rear support tube.)
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Monark 939 E
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First check the brake belt tension. If the belt is too tight loosen it a little by moving the force indicator to about 4 kp and hold it there for a few seconds. Then the force-adjusting servo will loosen the belt tension. To be sure that indicator positions are correct, do a calibration. See ”Electronic calibration”.
Press the switch(2) to turn off the power, see 1. fig: Connections.
Adjust the scale mechanically so that 0-index on 2. the scale and indicator are in line.
Move the indicator to 6 kp and hold it there.3. Turn on the power again. The green LED on the 4.
lower left side of the bike is lit up when there is power to the bike.
Hold the indicator at 6 kp until two beeps are 5. heard.
Move the indicator to the settings that 6. correspond with the type of external unit you are
connecting to: 0 = mode for use with PC or hand unit. 1 = mode for Siemens Megacart ECG 2 = mode for other ECG devices, alt 1. 3 = mode for other ECG devices, alt 2.
7. Hold at this position until two beeps are heard and after that, move the indicator to 0 again. The system will now restart in chosen mode.
Setting of command type (PC or ECG device)
From program version R15
Fig: Connections
1) Power connector
2) Serial port connection, external unit
3) Switch (on/off)
Alt. 1: ECG, Ergoline compatible command set, requested load value.
Alt. 2: ECG, Ergoline compatible command set, current load value.
Fig: LED (1) (Left side in front of rear support tube.)
What command type is set
Connect power to the bike and switch the power switch to ”on” position without moving pendulum.1 beep = mode for PC or terminal, 2 beeps = mode for ECG Siemens Megacart, 3 beeps = mode for other ECG devices, alt 1 and alt 2.
Connection to controller
Monark 939 E
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Connection to PC
To connect a PC to the ergometer, use a 0-modem cable (RS232) with a 9-pin D-sub female at each end. If no RS232 Serial port is available on the computer use a USB serial RS232 converter.
Before installing the Monark Software for your ergo­meter, you must take the following steps.
Locate the USB adaptor. 1. Inside the USB adaptor packaging, there is a mini-2.
CD. Insert the mini-CD into the CD-ROM drive and 3.
install the driver software. If there is no CD drive on your computer, driver software is available for down from the website (http://www.vscom.de/ USB-CD).
Finalize the driver software installation by inser-4. ting the USB adaptor.
Install the Monark Software disk. 5. Connect the USB Adapter to the Serial Cable and 6.
proceed with testing.
To control the ergometer use the PC software supplied with the ergometer or other PC software made for the Ergomedic 939 E.
From software version MEC3V11R14 and later settings can be made from a PC in terminal mode if the terminal is not available. Set PC in terminal mode. A terminal emulator is normally available in i.e. Windows under Accessories/Communication.
If no RS232 serial port is available on the PC use a USB serial converter to connect to a USB port. In terminal mode do the following settings:
Connect Ergometer and PC with the 0-modem cable (normally used for the ergometer terminal). Turn on power to the ergometer. The ergometer is now checking what type of device is connected. When finished a message appears on the PC screen.
Common commands:
Calibration: Type: cali[enter] and follow the • instructions on the screen. Setting to control ergometer from an external • Siemens Megacart ECG device: Type: env cmdtype=1[enter] Setting to control ergometer from other external • ECG devices: (most common setting) Type: env cmdtype=2[enter]
To go back to control the ergometer with the terminal. Type: env cmdtype=[enter] or env cmdtype=0[enter]
9600 baud• 8 data bit• 1 stop bit• no parity• no flow control• set terminal emulation to VT100• set the • COM port number. A USB serial converter is automatically assigned to a COM port number by Windows. This number is indicated under Startmenu / Settings / Control Panel / System Hardware / Device Manager. The USB serial adaptor should be listed in the Ports (COM & LPT) section.
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