Monarch TSP 3, TSP 2, TSP 4 Owner's Manual

OWNER'S
TSP SERIES
MANUAL
Self Priming Trash Pumps
PumpBiz.com
SAFETY WARNINGS
BEFORE OPERATING OR INSTALLING THIS PUMP, READ THIS MANUAL AND FOLLOW ALL SAFETY RULES AND OPERATING INSTRUCTIONS.
SAFETY
CAUTION
DO NOT OPERATE THIS PUMP DRY!
Review instructions before operating.
Wear ear protection to reduce objectionable noise. __________________________________________________
WARNING
Turn off power before servicing.
If fuel is spilled, avoid creating any source of ignition until the fuel vapors have been cleaned up and removed.
CAREFULLY READ THESE SAFETY
MESSAGES IN THIS MANUAL AND
ON PUMP.
APPLICATION
This pump is suitable for installations where the vertical distance from the pump to the water level does not exceed 25 ft. In off-set
PERFORMANCE
BASED ON 5’ SUCTION LIFT.
Total Head in Feet
Pump Pump Solids 30 40 50 60 70 80 90
Model Size Handling Capacity in U.S. Gallons per Minute
TSP 2 2” x 2” 1 1/8” 198 194 180 145 110 75 40
TSP 3 3” x 3” 1 1/2” 318 265 172 98 42
TSP 4 4” x 4” 2” 616 500 400 280 190 120 45
NOTE: This trash pump can handle pumping stones, leaves,
mud and other debris of sizes up to the listed solids handling for the pump and up to 25% of the flow by volume.
installations, friction losses in the suction pipe must be taken into consideration.
Total Head in Metres
Pump 9 12 15 18.5 21.5 23.5 27.5
Model Capacity in Litres per Minute
TSP 2 750 735 680 550 415 285 150
TSP 3 1205 1005 650 370 160
TSP 4 2330 1890 1515 1060 720 455 170
200162R3 0402
INSTALLATION
(a) LOCATION: The pump should be installed in a dry and well
ventilated location which provides adequate drainage, room for servicing and protection from freezing temperatures. The pump should be placed on a firm and level foundation. It should be blocked and anchored, or if possible bolted down to prevent creeping due to vibration. Locating the pump as close as possible to the source of liquid supply reduces the friction losses in the suction pipie and provides maximum capacities.
CAUTION
Always ensure there is adequate ventilation to prevent asphyxiation.
(b) SUCTION HOSE: Use clean non-collapsible hose of the
same diameter as the pump suction piping. Where long lengths of suction hose are used, the suction pipe diameter
should be increased by one size. This will increase the prim­ing time. Check hose connections for leaks and the hose for cuts and cracks. Repair any leaks, cuts or cracks as they reduce pump capacity. The suction pipe must always slope upwards from the liquid source to the pumps to avoid air pockets in the line. In cases where the pump needs to be reprimed often and it is not necessary that maximum capacities be obtained, it is advisable to use a 90° or 45° elbow in the suction line. This enables the pump to prime more quickly and also prevents bending of the hose. In cases where a maximum flow is required over a prolonged period of time, the suction line should be led almost hori­zontally to the pump. Non-toxic thread compound should be used on all pipe joints and connections should be thor­oughly tightened. A strainer should be connected to the bottom end of the suction pipe and it should be well sub­merged at all times.
OPERATION - PRIMING THE PUMP
WARNING: DO NOT RUN THE PUMP BEFORE PRIMING IT, SINCE THE SEAL AND IMPELLER COULD BE
PERMANENTLY DAMAGED.
(a) ENGINE: Check the engine manufacturer’s owner’s manual
supplied with the pump for instructions on engine prepara­tion and start-up procedures. Make sure oil is added to engine crankcase before starting the unit.
(b) PRIMING (NON-PRESSURIZED SYSTEM): Never oper-
ate the pump dry as this may damage the pump seal. Re­move the priming plug from the top of the pump casing. Fill the pump casing with water through the priming plug. Re­place the priming plug and start the engine. The pump should prime in 1/2 to 2 1/2 minutes, depending on the suc­tion hose. If an exceptionally long suction line is used, the water in the casing may become overheated and vapor locked. If this occurs, replace the water in the casing with cold water, using the priming and drain plugs. Continue to prime the pump.
Figure 1
Gate Valve (min. 3/4”)
Check Valve Gate Valve
Discharge
(c) PRIMING (PRESSURIZED SYSTEM): Place a check valve
on the discharge line of the pump. Place a pet cock or a ball type air bleeder in place of the priming plug. Another alter­native is to install an air bleed line with with gate valve onto the discharge line, see Fig. 1. Open the priming port. Fill the casing with water through the priming port. Replace the plug or bleeder into the priming port. Open pet cock or ball type air bleeder, and start engine. Once a continuous flow of liquid emerges from the bleeder line, priming is complete and the valve on pet cock can be closed off. The pump should prime in 1/2 to 1 1 /2 minutes depending on suction lift and the length and diameter of the suction hose. If an exceptionally long suction line is used, the water in the cas­ing may become overheated and vapor locked. If this oc­curs, replace the water in the casing with cold water using the priming and drain plugs. Continue to prime the pump.
(d) UNCLOGGING: The pump is designed to enable the
impeller and volute to be unclogged without disconnecting either suction or discharge hoses. Simply unbolt the four large wing nuts and remove the front cover - suction hose still attached. Remove the volute to expose the impeller. All parts can then be readily cleaned.
Air Bleed Line
Suction Pipe
Strainer
Pump
(e) DRAINING: Should the pump be subject to freezing tem-
peratures, it will be necessary to drain the pump completely. To drain, remove the drain plug located at the bottom of the front casing and the priming plug and make sure that the drain hold is not choked. After all of the water has been drained out, operate the pump for a few seconds to ensure that the impeller is devoid of water. Make sure that the suc­tion line is also empty.
(f) STORAGE OF PUMP: Drain liquid from pump as explained
in the “Draining” section, to prevent freezing. It is recom­mended that a good rust inhibitor be put in the liquid end to prevent excessive corrosion. Be sure motor is kept dry and covered. When restoring the use of the pump, replace all plugs and make sure all connections are tightly sealed. Af­ter a complete check, proceed with the initial prime accord­ing to the directions under the section “Priming”.
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