Monarch NICE7000, NICE 5000 User Manual

NICE7000 User Manual Preface
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Preface
Thank you for purchasing the NICE7000 integrated elevator controller. The NICE7000 is a new-generation integrated elevator controller independently developed
The NICE7000 has the following advantages:
1. It supports high-performance vector control and open-loop low speed running. It can drive both AC asynchronous motor and permanent magnetic synchronous motor (PMSM), and implement switchover between the two types of motors easily by modifying only one parameter.
2. It supports open-loop low speed running, group control on up to eight elevtors (no additional external device required), and CANbus and Modbus communication protocols for remote monitoring, which reduces the required quantity of travling cables.
3. It supports a maximum of 56 floors and is widely applied to elevators used in the
residence, ofce buildings, shopping centers, and hospitals.
This manual describes the correct use of the NICE7000, including product features, safety information and precautions, installation, parameter setting, commissioning, and maintenance & inspection. Read and understand the manual before using the product, and keep it carefully for reference to future maintenance.
The personnel who involve in system installation, commissioning, and maintenance must receive necessary safety and use training, understand this manual thoroughly, and have related experience before performing operations.
Notes
The drawings in the manual are sometimes shown without covers or protective guards.
Remember to install the covers or protective guards as specied rst, and then perform
operations in accordance with the instructions.
The drawings in the manual are shown for description only and may not match the product you purchased.
The instructions are subject to change, without notice, due to product upgrade, specication modication as well as efforts to increase the accuracy and convenience of the manual.
Contact our agents or customer service center if you need a new user manual or have problems during the use.
Email: UM@inovance.cn
NICE7000 User Manual Introduction
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Introduction
1. Product overview
The NICE7000 integrates functions of the elevator controller and high-performance vector control AC drive. With the controller as the core, the elevator drive control system is constructed.
2. Product features
The NICE7000 has the following major features:
More advanced technology
1) Integration of drive and control, which makes system conguration simpler and reduces
peripheral wiring and the cost
2) Distance-based direct travel ride, N curves generated automatically, bringing good
riding comfort
3) Support for parallel/group control of 2 to 8 elevators
4) No-load-cell startup for various types of encoders, ensuring smooth startup
5) Drive for both synchronous and asynchronous motors
6) High-performance vector control, achieving good motor performance and riding comfort
7) Use of CANbus and Modbus communication, reducing the quantity of traveling cables
8) Remote monitoring, making the states of elevators connected to the network be viewed
clearly
Easier use
1) Compact structure, requiring only a small equipment room or even no equipment room
2) Parameters easy to memorize, support for commissioning inside the car, making
commissioning convenient
3) Multiple commissioning tools, including keypad, operation panel, host computer
monitoring software, making inspection, commissioning and maintenance of the elevator easy
Safer running
1) Multiple security protections, compliant with the GB-7588-2003 standard, CE
certicated
2) Passing the EU MP lab test, proved to be compliant with the EMC requirements
3) Professional drive manufacturing process, electrical components moisture-proof,
dustproof, and anti-oxidation
4) Lightning absorption and anti-mains voltage uctuation design for the circuit
5) Password security with corresponding operation rights, implementing protection of
elevator operations
Introduction NICE7000 User Manual
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6) Redundancy of hardware and software, handling of fault signals with highest priority, preventing accident hazard
7) Support for open-loop low speed running
More friendly operation
1) Easy operation and maintenance
2) Built-in real-time clock, which provides time-based services, facilitating intelligent oor service management
3) Detailed fault records
4) Flexible modular optional parts
3. Function list of the NICE7000
Common Running Functions Full collective
selective
In automatic running or attendant state, this function enables the elevator
to respond both car calls and hall calls. Passengers at any service oor
can call the elevator by pressing the up call button and down call button.
Down collective selective control
In automatic running or attendant state, the elevator responds only to hall down calls besides car calls.
Door open time setting
The system automatically determines different door open time for door open for call, command, protection, or delay according to the set door open holding time.
Door open holding
In automatic running state, passengers can press the door open button in the car to delay door open to facilitate goods to be moved in or out.
Door machine
service oor setting
Users can set the required service oors of the door machines.
Door pre-close by the door close button
During door open holding in automatic running state, passengers can press the door close button to close the door in advance, which improves
the efciency.
Forced door close
When the door fails to close within the set time due to the action of the light curtain or safety edge, the elevator enters the forced door close state, closes the door slowly, and gives a prompt tone.
Door control function
You can set whether the system keeps outputting commands after door open limit and door close limit based on the type of the door machine.
Floor number display setting
The system supports display of oor numbers in combinations of numbers
and letters, which meets the requirements of special conditions.
Light curtain signal judgment
If the door is blocked by stuff during door close, the light curtain acts and
the elevator opens the door. This function is invalid in re emergency
state.
Auxiliary operation box
An optional auxiliary operation box that has the same functions as the main operation box is available.
Independent control of the front door and back door
When there are two doors for a car, automatic control on the two doors depends on your requirements.
NICE7000 User Manual Introduction
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Repeat door close
If the door lock is not applied after the elevator performs door close for a certain time, the elevator automatically opens the door and then closes the door again.
Independent command
When the main and auxiliary operation boxes are congured, they can
independently control door open/close according to the commands in automatic running state.
Voice announcement
The elevator automatically announces information such as the running
direction and next arriving oor during running.
This function requires use of the MCTC-CHM-B.
Leveling accuracy adjustment
The leveling accuracy can be adjusted by setting parameters.
Auto-leveling
The systems implements automatic accurate leveling based on the oor
pulse counting and up/down leveling feedback signals.
Response at acceleration
The system allows the elevator to automatically respond to calls from the
service oors during acceleration.
Idle elevator returning to base
oor
In automatic running state, the elevator automatically returns to the set
parking oor and waits for passengers if there is no car call or hall call
within the set time.
Landing at another
oor
If the door open time exceeds the door open protection time but the door open limit signal is still inactive, the elevator closes the door and then
automatically runs to the next landing oor. The system reports fault E55.
Cancellation of wrong calls
Passengers can press the button consecutively twice to cancel wrong calls.
Service oor setting
You can enable or disable the system service for certain oors exibly
based on actual requirements.
Time-based oor
service
You can exibly set the time periods and corresponding service oors or select the service oors by using the service oor switchover switch.
Independent running
The elevator does not respond to any call, and the door needs to be closed manually. In the case of group control, the elevator runs independently out of the group control system.
Attendant running
In attendant state, the running of the elevator is controlled by the attendant.
Low-speed self­rescue
When the elevator is in non-inspection state and stops at non-leveling area, the elevator automatically runs to the leveling area at low speed if the safety requirements are met, and then opens the door.
Periodic self-check in standby state
The systems perform self-check on the elevator periodically and records error information within the set time, ensuring reliability and security of elevator running.
Waiting oor
indicator
When the elevator arrives at a oor, the hall indicator of this oor
becomes ON, indicating that the elevator has arrived.
Car arrival gong
After the elevator arrives at the destination oor, the CTB gives a prompt
tone.
Hall arrival forecast indicator
When the elevator will arrive at the destination oor soon, the MCTC-
HCB-B outputs a signal to turn on hall arrival forecast indicator.
Hall arrival gong
After the elevator will arrive at the destination oor soon, the MCTC-
HCB-B outputs a signal to turn on the hall arrival gong.
Introduction NICE7000 User Manual
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Hall I/O extension function
If the hall I/O terminals are not sufcient, more terminals can be provided
by using an HCB-B board.
Car I/O extension function
If the car I/O terminals are not sufcient, more terminals can be provided
by using an HCB-B board.
Button stuck check
The system can automatically identify whether a hall call button is stuck and cancel the stuck call, preventing the condition that the elevator cannot close and run due to stuck hall calls.
Automatic startup torque compensation
The system automatically implements startup torque compensation based on the current car load, achieving smooth startup and improving the riding comfort.
Direct travel ride
The system automatically calculates and generates the running curves based on the distance, enabling the elevator to directly stop at the leveling position without creeping.
Automatic generation of optimum curve
The system automatically calculates the optimum speed curve compliant with the human-machine function principle based on the distance, without
being limited by the number of curves or short oor.
Service suspension output
When the elevator cannot respond to hall calls, the corresponding terminal outputs the service suspension signal.
Running times recording
In automatic running state, the system automatically records the running times of the elevator.
Running time recording
The system automatically records the accumulative power-on time, working hours, and working days of the elevator.
Switchover of
parking oor
The main parking oor can be switched over by operating the related
switch or the switchover time is reached.
Automatic door open upon door lock abnormality
If the system detects that the door lock circuit is abnormal during door open/close, the elevator automatically opens and closes the door again, and reports a fault after the set door open/close times is reached.
VIP service
The elevator rst directly runs to the VIP oor and provides services for
special persons.
Specied elevator
preferred
The specied elevator is preferred to respond to calls of specied oors.
Disability service
When the elevator is waiting at the leveling position, if there is a call at
this oor from the disability operation box, the door open holding time is
prolonged. It is the same for the back door.
Full-load direct running
When the car is full-loaded in automatic running state, the elevator
does not respond to hall calls from the passing oors. These halls calls,
however, can still be registered, and will be executed at next time of running (in the case of single elevator) or by another elevator (in the case of parallel/group control).
Overload protection
When the car load exceeds the rated elevator load, the elevator alarms and stops running.
Elevator abnormality protection
The system performs protection in time at abnormality, guaranteeing elevator safety.
NICE7000 User Manual Introduction
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Fault data recording
The system automatically records detailed information of faults, which
helps improve the efciency of maintenance and repair.
Inspection-related Functions Simple maintenance
keypad
The 3-button keypad on the MCB provides the functions such as
commissioning the running oors and door open/close.
Easy setting for commissioning and maintenance
Commissioning and maintenance can be carried out only with easy setting:
motor auto-tuning, slow-down switch detection and shaft detection, automatic detection of elevator states, abnormality record, and periodic self-check
Operation box commissioning
The operation panel can be connected to the system in the car for
elevator commissioning, which improves the commissioning efciency.
Shaft auto-tuning
Shaft auto-tuning is required before rst-time automatic running. During shaft auto-tuning, the elevator runs from the bottom oor to the top oor
at the inspection speed and automatically records all position signals in the shaft.
User-dened
parameter display
You can view the parameters that are modied and different from the
default setting.
Inspection function selection
The system provides multiple inspection functions for users to select.
Inspection running
After entering the inspection state, the system cancels automatic running and related operations. You can press the up or down call button to make the elevator jog at the inspection speed.
Motor auto-tuning
With simple parameter setting, the system can obtain the motor parameters no matter whether the motor is with-load or without load.
Inertia identication
The system automatically identies the elevator inertia at startup and
produces compensation, achieving smooth running.
Floor position intelligent correction
Every time the elevator runs to the terminal oor, the system automatically
checks and corrects the car position information based on slow-down switch 1, and eliminates over travel top terminal or bottom terminal with use of the slow-down switches.
Dual-speed for inspection
Considering inaccurate running control at high inspection speed but long running time at low inspection speed, the system provides the dual-speed
curve for inspection, which greatly improves the efciency at inspection.
Indication state test Whether indications of system states can be tested. Test function
selection
The system provides multiple test functions for users to select, improving
test, acceptance, and maintenance efciency.
Test running
The test running includes the fatigue test of a new elevator, car call oor
test, hall call test, and tests such as hall call response forbidden, door
open/close forbidden, terminal oor limit switch shielded, and overload
signal shielded.
Introduction NICE7000 User Manual
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Fire Emergency and Security Functions Returning to
base oor at re
emergency
After receiving a re emergency signal, the elevator does not respond to any call but directly runs to the re emergency oor and waits.
Fireghter operation
After the elevator enters the reghter operation mode, door open/close
is implemented by the jog operation (optional) by using the door open and close buttons rather than automatically. In addition, the elevator responds to only car calls and only one call can be registered once.
Security oor
After the security oor function is enabled, the security oor is used at 10:00 p.m. to 6:00 a.m, and the elevator runs to the security oor rst
every time, stops and opens the door, and then runs to the destination
oor.
Elevator lock
In automatic running state, when the elevator lock switch acts or the set elevator time is reached, the elevator cancels all registered calls, returns
to the elevator lock oor, stops running, and turns off the lamp and fan in
the car.
Forced stop at oor
When a oor is specied as the forced stop oor, the elevator stops at this oor at each time running.
Operation rights restricted based on levels
The system provides multiple levels of security passwords, each corresponding to different operation rights, improving elevator operation security.
Troubleshooting based on fault level
Faults are classied into different levels based on the severity. Different levels of faults are rectied using different methods.
Runaway prevention
The system detects the running state of the elevator in real time. If the elevator speed exceeds the limit, the system immediately stops running of the elevator.
Automatic
identication of
power failure
The system automatically identies power failure and outputs the relay
signal for emergency evacuation automatic switchover to implement emergency evacuation at power failure.
Automatic running mode switchover at power failure
For the synchronous motor, when the power supply is interrupted, the system can perform automatic switchover between shorting stator braking mode and controller drive mode, implementing quick and stable self­rescue.
Shorting stator braking mode: Upon power failure, EPS is used, the motor stator is shorted, and the brake is automatically released, making the car move slowly under the effect of the weighing difference between the car and the counterweight.
Running direction
self-identication at
power failure
When the power supply is interrupted, the system can automatically identify the current car load and determine the running direction.
Base oor verication
After detecting a position abnormality, the system runs the elevator to
each oor until reaching the terminal oor for verication, guaranteeing
system security.
Passenger unloading
rst upon fault
The system automatically determines the fault level. If the safety running
conditions are met, the elevator rst runs to the leveling position to unload
passengers.
NICE7000 User Manual Introduction
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Interference degree judgment
The system judges the degree of communication interference.
Earthquake protection
When the earthquake detection device acts and inputs a signal to the
system, the elevator lands at the nearest oor and stops running. After
the earthquake signal becomes inactive and the fault is reset manually, the elevator restores to normal running.
Current cancellation in ramp mode
For the PMSM, after the elevator decelerates to stop, the holding current of the motor is cancelled in ramp mode, preventing abnormal noise during current cancellation.
Independent working power supply
The NICE7000 system supports not only three-phase 380 VAC but also single-phase 220 VAC to meet different applications of the power supply system (such as 220 V UPS)
Automatic voltage
identication
The system detects the bus voltage and automatically adjusts the running
speed of the elevator to adapt to the situation of insufcient power from
power supply (such as EPS).
Intelligent distribution of emergency power supply (EPS)
This function is optional for the group control elevator system congured
with the EPS device. When the EPS is used, the system automatically selects the elevator that is proper to run based on the preset parameters. After the normal power supply restores, the system restores normal running.
This function prevents power overload due to simultaneous running of
multiple elevators when the EPS is insufcient.
Note: This function is not the standard function. If it is used, software
modication and peripheral parts are required.
Parallel/Group Control and Other Functions Parallel/Group
control
The system supports parallel/group control of two to eight elevators and provides multiple scheduling algorithms to meet requirements of different customers.
Dispersed waiting In parallel/group control, the elevators can wait at different oors.
Parallel/Group control exit
If the parallel/group control exit switch of a certain elevator in a parallel/ group control system is valid or the time for exiting the parallel/group control is reached, the elevator exits parallel/group control and runs independently. This does not affect normal running of the parallel/group control system.
Parallel/Group control automatic exit
If an elevator in the parallel/group control system cannot respond to calls in time due to faults, the elevator automatically exits the parallel/ group control system and runs independently. This does not affect normal running of the parallel/group control system.
Anti-nuisance function
The system automatically judges the number of passengers in the car and compares it with the number of registered car calls. If there are excessive car calls, the system determines that it is nuisance and cancels all car calls. In this case, passengers need to register correct car calls again.
Prompt of non-door zone stop
The system gives a prompt when the elevator stops at a non-door zone area due to faults.
Introduction NICE7000 User Manual
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Full-load indication
When the elevator is full-loaded, a full-load indication is displayed on the
HCBs and the elevator directly runs to the desired oors.
Interface for intelligent residential management
The system provides an interface for intelligent residential management to perform remote monitoring on the state of elevators in the residential district.
Energy-saving Functions Car energy-saving
If there is no running command within the set time, the system automatically cuts off the power supply to the lamp and fan in the car.
Energy-saving running with standby power supply
When the normal power supply is interrupted and the EPS is used, the system reduces the running speed of the elevator in the prerequisite of guaranteeing the smooth running curve.
Arrival gong disabled at night
Within the set time period, the arrival gong is disabled.
Energy-saving of idle door machine
After the car lamp is turned off, the system does not output the door close command, which reduces power consumption of the door machine.
4. Optional functions
Function Description Remark
Micro-leveling
After landing at a oor, the elevator may move upward or
downward due to the load change and the car door is not aligned with the ground, which is inconvenient for in and out of passengers and goods. In this case, the system allows the elevator to run to the leveling position in the door open state at the leveling speed.
MCTC-SCB required
Power failure emergency evacuation
For the elevator congured with EPS, the system uses the
EPS to implement low-speed self-rescue in the case of power failure.
EPS required
Onsite commissioning
The system can control and monitor running of elevators by using the NEMS software.
NEMS software required
Residential monitoring
The control system can be connected to the terminal in the monitoring room. By using the NEMS software, you can view
the oor position, running direction, and fault state of the
elevator.
NEMS, accessories, and MCTC-MIB required
Door pre-open
During normal stop, when the elevator speed is smaller than
0.2 m/s and the door zone signal is active, the system shorts the door lock by means of the shorting door lock circuit contactor and outputs the door open signal, implementing
door pre-open. This improves the elevator use efciency.
MCTC-SCB required
IC card
Passengers need to use the IC card to go to oors that
require authorization.
IC card required
Contents
Preface ..................................................................................................................1
Introduction
............................................................................................................3
Chapter 1 Safety Information and Precautions....................................................16
1.1 Safety Precautions ........................................................................................................16
1.2 General Precautions
......................................................................................................18
Chapter 2 Product Information ............................................................................24
2.1 System Conguration of the NICE7000.........................................................................24
2.2 Designation Rules and Model Description.....................................................................25
2.3 Models
...........................................................................................................................26
2.4 Technical Specications
................................................................................................28
2.5 Physical Appearance and Mounting Dimensions
..........................................................30
2.6 Optional Parts
................................................................................................................31
2.7 Selection of Adaptable Motor.........................................................................................32
Chapter 3 Mechanical and Electrical Installation .................................................34
3.1 Mechanical Installation ..................................................................................................34
3.2 Electrical Installation
......................................................................................................36
3.3 CTB Board (MCTC-CTB)
...............................................................................................39
3.4 Display Board (MCTC-HCB)..........................................................................................42
3.5 CCB Board (MCTC-CCB)
..............................................................................................54
3.6 Selection and Use of the MCTC-PG Card
.....................................................................56
3.7 Selection of Braking Components
.................................................................................59
3.8 Selection of Peripheral Electrical Devices
.....................................................................61
3.9 Electrical Wiring Diagram of the NICE7000 Control System
.........................................63
3.10 Installation of Shaft Position Signals
...........................................................................63
Chapter 4 Use of the Commissioning Tools ........................................................70
4.1 Use of the Onboard Keypad ..........................................................................................70
4.2 Use of the LED Operation Panel
...................................................................................73
Chapter 5 System Commissioning and Functions...............................................78
5.1 System Commissioning .................................................................................................78
5.2 Door Machine Controller Commissioning
......................................................................82
5.3 Riding Comfort...............................................................................................................83
5.4 Password Setting...........................................................................................................87
5.5 System Functions
..........................................................................................................88
Chapter 6 Function Code Table .........................................................................102
6.1 Function Code Description ..........................................................................................102
6.2 Function Code Groups
................................................................................................102
6.3 Function Code Table
....................................................................................................103
Chapter 7 Description of Function Codes..........................................................134
Group F0: Basic Parameters .............................................................................................134
Group F1: Motor Parameters.............................................................................................136
Group F2: Vector Control Parameters
...............................................................................138
Group F3: Running Control Parameters
............................................................................141
Group F4: Floor Parameters..............................................................................................145
Group F5: Terminal Function Parameters
.........................................................................147
Group F6: Elevator Logic Parameters
...............................................................................153
Group F7: Intelligent Commissioning Parameters
.............................................................168
Group F8: Auxiliary Logic Parameters
...............................................................................170
Group F9: Time Parameters
..............................................................................................174
Group FA: Auxiliary Parameters
........................................................................................175
Group Fb: Door Function Parameters
...............................................................................180
Group FC: Brief Fault Information
.....................................................................................183
Group Fd: Parallel/Group Control Parameters
..................................................................184
Group FE: Display Parameters..........................................................................................185
Group FF: Factory Parameters..........................................................................................186
Group FH: Close-Loop Parameters
...................................................................................186
Group FL: Extension Terminal Function Parameters
.........................................................188
Group Fr: Leveling Adjustment Parameters
......................................................................190
Group FU: Monitoring Parameters
....................................................................................192
Group FP: User Parameters
..............................................................................................200
Groups E: Fault Details
.....................................................................................................201
Chapter 8 Maintenance and Troubleshooting....................................................204
8.1 Maintenance ................................................................................................................204
8.2 Description of Fault Levels ..........................................................................................205
8.3 Fault Information and Troubleshooting
........................................................................207
Chapter 9 EMC ..................................................................................................224
9.1 Denition of Terms .......................................................................................................224
9.2 Introduction to EMC Standard
.....................................................................................224
9.3 Selection of Peripheral EMC Devices..........................................................................225
9.4 Shielded Cable
............................................................................................................228
9.5 Solutions to Common EMC Interference Problems
.....................................................230
1
Safety Information and Precautions
1 Safety Information and Precautions NICE7000 User Manual
- 16 -
Chapter 1 Safety Information and Precautions
In this manual, the notices are graded based on the degree of danger:
DANGER
indicates that failure to comply with the notice will result in severe personal
injury or even death.
CAUTION
indicates that failure to comply with the notice will result in minor or moderate
personal injury or equipment damage.
In addition,
NOTE
appearing in other chapters indicates that an unintended result or
situation may occur if the notice is not complied with. The notices in this manual you have to observe are aimed at guaranteeing your personal
safety, as well as to prevent damage to the controller or the parts connected to it. Read this chapter carefully so that you have a thorough understanding and perform all operations by following the notices in this chapter. The equipment is allowed to be operated by electrical
engineers that are qualied by the factory or agent and have received processional training.
Monarch will assume no liability or responsibility for any injury or loss caused by improper operation.
1.1 Safety Precautions
Use Stage Safety Grade Precautions
During installation
DANGER
Do not install the equipment if you nd water seepage,
component missing or damage upon unpacking.
Do not install the equipment if the packing list does not conform to the product you received.
Install the equipment on incombustible objects such as metal, and keep it away from combustible materials. Failure to comply
may result in a re.
Do not loosen the xed screws of the components, especially
the screws with red mark.
CAUTION
Handle the equipment with care during transportation to prevent damage to the equipment.
Do not use the equipment with damaged or missing components. Failure to comply will result in personal injury.
Do not touch the components with your hands. Failure to comply will result in static electricity damage.
Do not drop wire end or screw into the controller. Failure to comply will result in damage to the controller.
Install the controller in places free of vibration and direct sunlight.
NICE7000 User Manual 1 Safety Information and Precautions
- 17 -
Use Stage Safety Grade Precautions
At wiring
DANGER
Wiring must be performed only by qualied personnel under
instructions described in this manual. Failure to comply may result in unexpected accidents.
A circuit breaker must be used to isolate the power supply and
the controller. Failure to comply may result in a re.
Ensure that the power supply is cut off before wiring. Failure to comply may result in electric shock.
Tie the controller to ground properly according to the standard. Failure to comply may result in electric shock.
CAUTION
Never connect the power cables to the output terminals (U, V, W) of the controller. Pay attention to the marks of the wiring terminals and ensure correct wiring. Failure to comply will result in damage to the controller.
Ensure that the cabling satises the EMC requirements and
the local codes. Use wire sizes recommended in the manual. Failure to comply may result in accidents.
Never connect the regen. resistor between the DC bus
terminals (+) and (-). Failure to comply may result in a re.
Use the shielded cable for the encoder, and ensure that the shield is reliably grounded at one end.
Use a twisted cable with twisted distance of 20−30 mm as the
communication cable, and ensure that the shield is reliably grounded.
During running
DANGER
All peripheral devices must be connected properly according to the circuit wiring instructions provided in this manual. Failure to comply will result in accidents
Cover the controller properly before power-on to prevent electric shock.
Do not open the controller’s cover after power-on. Failure to comply may result in electric shock.
Do not touch the controller and peripheral circuits with wet hand. Failure to comply may result in electric shock.
Do not touch any I/O terminal of the controller. Failure to comply may result in electric shock.
The controller performs safety detection on external strong power circuits automatically at the beginning of power-on. Do not touch the U, V, W terminals of the controller or the motor terminals at the moment. Failure to comply may result in electric shock.
Do not touch the fan or the discharging resistor to check the temperature. Failure to comply will result in personal burnt.
Signal detection must be performed only by qualied personnel
during operation. Failure to comply will result in personal injury or damage to the controller.
1 Safety Information and Precautions NICE7000 User Manual
- 18 -
Use Stage Safety Grade Precautions
During running
CAUTION
Check that the following requirements are met:
- The voltage class of the power supply is consistent with the rated voltage class of the controller.
- The input terminals (R, S, T) and output terminals (U, V, W) are properly connected.
- No short-circuit exists in the peripheral circuit.
- The wiring is secured.
Failure to comply will result in damage to the controller.
For synchronous motor, ensure that motor auto-tuning is performed successfully. Perform trial running before resuming the steel rope so as to make the motor run properly.
Do not perform the voltage resistance test on any part of the controller because such test has been done in the factory. Failure to comply will result in accidents.
Do not touch the rotating part of the motor during the motor auto-tuning or running. Failure to comply will result in accidents.
Do not change the default settings of the controller. Failure to comply may result in damage to the controller.
Avoid objects falling into the controller when it is running. Failure to comply will result in damage to the controller.
Do not start/stop the controller by turning on or off the contactor . Failure to comply will result in damage to the controller.
During maintenance
DANGER
Do not repair or maintain the controller at power-on. Failure to comply will result in electric shock.
Repair or maintain the controller when its voltage is lower than 36 VAC, about 10 minutes after the controller is powered off. Otherwise, the residual voltage in the capacitor may result in personal injury.
Do not allow unqualied personnel to repair or maintain the
controller. Failure to comply will result in personal injury or damage to the controller.
Set the parameters again after the controller is replaced. All the pluggable components must be plugged or removed only after power-off.
1.2 General Precautions
1. Requirement on the residual current device (RCD)
The controller generates high leakage current during running, which ows through the
protective earthing conductor. Thus install a type- B RCD at primary side of the power supply. When selecting the RCD, you should consider the transient and steady-state leakage current to ground that may be generated at startup and during running of the
NICE7000 User Manual 1 Safety Information and Precautions
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controller. You can select a specialized RCD with the function of suppressing high harmonics or a general-purpose RCD with relatively large residual current.
2. Motor insulation test
Perform the insulation test when the motor is used for the rst time, or when it is reused
after being stored for a long time, or in a regular check-up, in order to prevent the poor insulation of motor windings from damaging the controller. The motor must be disconnected from the controller during the insulation test. A 500-V mega-Ohm meter is
recommended for the test. Ensure that the insulation resistance is not less than 5 MΩ.
U V W
Megameter
Motor input terminals
Ground
3. Thermal protection of motor If the rated capacity of the motor selected does not match that of the controller,
especially when the rated power of the controller is greater than that of the motor, adjust the motor protection parameters on the operation panel of the controller or install a thermal relay for the motor circuit for protection.
4. Motor heat and noise The output of the controller is pulse width modulation (PWM) wave with certain harmonic
wave, and therefore, the motor temperature rise, noise, and vibration are slightly greater than those at running with the mains frequency.
5. Voltage-sensitive device or capacitor on the output side of the controller The controller outputs PWM waves, and therefore, do not install the capacitor for
improving power factor or lightning protection voltage-sensitive resistor on the output side of the controller. Otherwise, the controller may suffer transient overcurrent or even be damaged.
M
U V W
Capacitor or varistor
Controller
1 Safety Information and Precautions NICE7000 User Manual
- 20 -
6. Switch (contactor) on the input and output sides of the controller If a contactor is installed between the power supply and the input side of the controller,
DO NOT use it to start or stop the controller. However, if there is a need to use the contactor to start or to stop the controller, make sure the time interval between switching is at least one hour. If the interval between switching is shorter than one hour, this will reduce the service life of the capacitor inside the controller.
If a switch such as contactor is installed between the output side of the controller and the motor, operate the switch only when the controller has no output. Otherwise, modules inside the controller may be damaged.
380 VAC 50/60 Hz
R S T
V W
U
Input
contactor
Output contactor
other switch
Controller
M
7. Use outside the rated voltage
The controller must not be used outside the allowable voltage range specied in this
manual. Otherwise, components inside the controller may be damaged. If required, use a corresponding voltage step-up or step-down device.
8. Surge suppressor The controller has a built-in voltage dependent resistor (VDR) for suppressing the surge
voltage generated when the inductive loads (electromagnetic contactor, electromagnetic relay, solenoid valve, electromagnetic coil and electromagnetic brake) around the controller are switched on or off. If the inductive loads generate very high surge voltage, use a surge suppressor for the inductive load or use a surge suppressor together with a diode..
Note
Do not connect the surge suppressor on the output side of the controller.
9. Altitude and de-rating In places where the altitude is above 1000 m and the cooling effect reduces due to thin
air, it is necessary to de-rate the controller. Contact Monarch for technical support.
10. Special usage If wiring that is not described in this manual, such as common DC bus is applied, contact
the agent or Monarch for technical support.
11. Disposal The electrolytic capacitors on the main circuits and PCB may explode when they are
burnt. Poisonous gas is generated when the plastic parts are burnt. Treat them as ordinary industrial waste.
NICE7000 User Manual 1 Safety Information and Precautions
- 21 -
12. Adaptable motor The controller is adaptable to squirrel-cage asynchronous motor or AC PMSM. Select a
proper controller according to motor nameplate.
The default parameters congured inside the controller are squirrel-cage asynchronous
motor parameters. It is still necessary to perform motor auto-tuning or modify the default values based on actual conditions. Otherwise, the running effect and protection performance will be affected. For PMSM, motor auto-tuning must be performed.
13. Precautions on selecting residual-current circuit breaker (RCCB) Tripping may be caused if an improper RCCB is selected when the controller drives
the motor. This is because the output wave of the controller has high harmonics and the motor cable and the cable connecting the controller and the motor produce leakage current, which is much larger than the current when the motor runs at the mains frequency.
Thus, it is necessary to determine the proper RCCB sensitivity based on the general leakage current of the cables and the motor. The leakage current is dependent on the motor capacity, cable length, insulation class and wiring method. Generally, the leakage current on the output side of the controller is three times of the current when the motor runs at the mains frequency.
1 Safety Information and Precautions NICE7000 User Manual
- 22 -
2
Product Information
2 Product Information NICE7000 User Manual
- 24 -
Chapter 2 Product Information
2.1 System Conguration of the NICE7000
The NICE7000 series integrated elevator control system mainly includes the integrated elevator controller, car top board (MCTC-CTB), hall call board (MCTC-HCB), and car call board (MCTC-CCB).
The following gure shows the system components.
Figure 2-1 System components of the NICE7000
MCTC-CTB
MCTC-CCBMCTC-HCB
LED operation panel
(MDKE)
Load cell
MCTC-HCB
MCTC-HCB
CANbus
Modbus
Host
computer
NICE7000 integrated controller
CANbus
Communication in parallel mode
Synchronous or asynchronous motor
1. It controls the motor based on feedback signals from the encoder, and records information of all position switches in the shaft by pulse, implementing accurate leveling and direct travel ride and guaranteeing running safety.
2. It implements information collection and control of car-related components by means of CANbus communication with the MCTC-CTB.
3. It registers and displays hall calls of all oors with easy address setting by means of Modbus communication with the MCTC-HCB.
NICE7000 User Manual 2 Product Information
- 25 -
The following gure shows the system structure of the NICE7000.
Figure 2-2 System structure of the NICE7000
Drive circuit
of the motor
Power supply
circuit
MCTC-HCB
MCTC-CCB
Input power
CANbus
MCTC-CTB
Modbus
MCTC-HCB
NICE7000 integrated elevator
controller
MCTC-HCB
MCTC-HCB
M
Encoder
Motor
Encoder feedback
U V
W
Braking unit
Modbus
Control circuit of the controller
2.2 Designation Rules and Model Description
2.2.1 Designation Rules and Nameplate
Figure 2-3 Designation rules and nameplate of the NICE7000
NICE
X
L
40
15
L
Mark
Controller Type
20
Mark Voltage Class
40
Three-phase 380 V
02 2.2 kW 03 3.7 kW
~ ~
Power Rating
30
30 kW
45 45 kW
Q
Subcategory
A0
Mark
Single/Three-phase 220 V
NICE series integrated elevator controller
Q
NICE7000
For elevator
A0
Enclosusre
B0 Semi-enclosure
Structure
Mark
C0 Full open
Mark
MODEL: NICE-LQX-4015-A0 INPUT: 3PH AC380-440V 36A 50/60Hz OUTPUT: 3PH AC 0-440V 33A 0-99Hz 15kw
Suzhou MONARCH Control Technology Co.Ltd
S/N:
010150602803825403
Nameplate
Controller model
Rated input
Rated output
Manufacturing SN
The NICE7000 can drive both the AC asynchronous motor and PMSM. When encoder is used, select a PG card matching the encoder type.
The structure in the controller model indicates the degree to which the PCB is enclosed by the shell.
The NICE7000 has three structures, as shown in the following gure.
2 Product Information NICE7000 User Manual
- 26 -
Figure 2-4 NICE7000 structures
NICE-LQX-4015-A0 NICE-LQX-4015-B0
NICE-LQX-4015-C0
2.3 Models
Table 2-1 NICE7000 models
Controller Model
Power
Capacity (kVA)
Input Current
(A)
Output Current
(A)
Motor Power
(kW)
Three-phase 220 V, range: -15% to 20% NICE-LQX-2002-A/B/C0 4.0 11.0 9.6 2.2 NICE-LQX-2003-A/B/C0 5.9 17.0 14.0 3.7 220-NICE-LQX-4007-A/B/C0 7.0 20.5 18.0 4.0 220-NICE-LQX-4011-A/B/C0 10.0 29.0 27.0 5.5 220-NICE-LQX-4015-A/B/C0 12.6 36.0 33.0 7.5 220-NICE-LQX-4018-A/B/C0 15.0 41.0 39.0 11.0 220-NICE-LQX-4022-A/B/C0 18.3 49.0 48.0 15.0 220-NICE-LQX-4030-A/B/C0 23.0 62.0 60.0 18.5 Single-phase 220 V, range: -15% to 20% NICE-LQX-2002-A/B/C0 2.0 9.2 5.2 1.1 NICE-LQX-2003-A/B/C0 2.9 13.3 7.5 1.5 220-NICE-LQX-4007-A/B/C0 3.9 17.9 10.3 2.2 220-NICE-LQX-4011-A/B/C0 5.9 25.3 15.5 3.7 220-NICE-LQX-4015-A/B/C0 7.3 31.3 19 4.0 220-NICE-LQX-4018-A/B/C0 8.6 34.6 22.5 5.5
NICE7000 User Manual 2 Product Information
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Controller Model
Power
Capacity (kVA)
Input Current
(A)
Output Current
(A)
Motor Power
(kW)
220-NICE-LQX-4022-A/B/C0 10.6 42.6 27.7 11 220-NICE-LQX-4030-A/B/C0 13.1 52.6 34.6 15 Three-phase 380 V, range: -15% to 20% NICE-LQX-4002-A/B/C0
4.0
6.5 5.1 2.2
NICE-LQX-4003-A/B/C0
5.9
10.5 9.0 3.7
NICE-LQX-4005-A/B/C0
8.9
14.8 13.0 5.5
NICE-LQX-4007-A/B/C0
11.0
20.5 18.0 7.5
NICE-LQX-4011-A/B/C0
17.0
29.0 27.0 11.0
NICE-LQX-4015-A/B/C0
21.0
36.0 33.0 15.0
NICE-LQX-4018-A/B/C0
24.0
41.0 39.0 18.5
NICE-LQX-4022-A/B/C0
30.0
49.5 48.0 22.0
NICE-LQX-4030-A/B/C0
40.0
62.0 60.0 30.0
NICE-LQX-4037-A/B/C0
57.0
77.0 75.0 37.0
NICE-LQX-4045-A/B/C0
69.0
93.0 91.0 45.0
NICE-LQX-4055-A/B/C0
85.0
113.0 112.0 55.0
NICE-LQX-4075-A/B/C0
114.0
157.5 150.0 75.0
NICE-LQX-4090-A/B/C0
134.0
180.0 176.0 90.0
NICE-LQX-4110-A/B/C0
160.0
214.0 210.0 110.0
NICE-LQX-4132-A/B/C0
192.0
256.0 253.0 132.0
NICE-LQX-4160-A/B/C0
231.0
307.0 304.0 160.0
Note
1. In terms of single-phase and three-phase 220 VAC, NICE-LQX-2002-A/B/C0 and NICE-LQX-
2003-A/B/C0 are specially designed for 220 VAC. The other models that are marked by prexing "220-" are modied from the three-phase 380 VAC models.
2. Same models are available for single-phase 220 VAC and three-phase 220 VAC. Pay attentions to the power class of the adaptable motor during the use.
3. The models of rated 220 VAC apply to European 240 VAC supply system, and the models of 380 VAC apply to European 440 VAC supply system.
2 Product Information NICE7000 User Manual
- 28 -
2.4 Technical Specications
Table 2-2 Technical specications of the NICE7000
Item Specication
Basic
specications
Maximum frequency 99 Hz Carrier frequency
2–16 kHz, adjusted automatically based on the load features
Motor control mode
Sensorless vector control (SVC)
Closed-loop vector control (CLVC)
Voltage/Frequency (V/F) control
Startup torque
0.5 Hz: 180% (SVC) 0 Hz: 200% (CLVC)
Speed adjustment range
1:100 (SVC)
1:1000 (CLVC)
1:50 (V/F)
Speed stability accuracy
±0.5% (SVC)
±0.05% (CLVC)
Torque control accuracy
±5% (CLVC)
Overload
60s for 150% of the rated current, 1s for 200% of the rated current
Motor auto-tuning With-load auto-tuning; no-load auto-tuning Distance control
Direct travel ride mode in which the leveling position can
be adjusted exibly
Acceleration/ Deceleration curve
N curves generated automatically
Slow-down
New reliable slow-down function, automatically identifying
the position of the slow-down shelf Shaft auto-tuning 32-bit data, recording the position in the shaft accurately Leveling adjustment Flexible and easy leveling adjustment function
Startup torque compensation
Load cell startup pre-torque compensation
No-load-cell startup pre-torque self-adaption Real-time clock
Real-time clock for time-based oor service, peak service
and automatic password Test function
Easy to implement multiple elevators commissioning
functions. Fault protection Solutions to different levels of elevator faults Intelligent
management
Remote monitoring, user management, and group control
adjustment
NICE7000 User Manual 2 Product Information
- 29 -
Item Specication
Basic
specications
Security check of peripheral devices after power-on
Security check of peripheral devices, such as grounding and short circuit, after power-on
Status monitor
Monitoring the state of feedback signals to ensure that the elevator works properly
I/O feature
Digital input (DI)
28 x DI
Input specication: 24 V, 5 mA
3 heavy-current detection input terminals of safety circuit and door lock circuit
Input specication: 95−125 V
Analog input (AI) AI (voltage range: –10 V to +10 V)
Communication port
2 CANbus communication ports 2 Modbus communication ports
Output terminal block
9 relay outputs The terminals can be allocated with different functions.
Encoder interface
Supporting different encoders by using an optional PG card
Operation and display
Keypad
3-digit LED display, implementing certain commissioning functions
LED operation panel
5-digit LED display, querying/modifying most parameters and monitoring the system state
Host computer monitoring software
Connecting the control system and the host computer, convenient for querying/motoring the system state.
Environment
Altitude Below 1000 m (de-rated 1% for each 100 m higher) Ambient
temperature
–10°C to 40°C (de-rated if the ambient temperature is
above 40°C, maximum temperature: 50°C) Humidity Maximum relative humidity 95%, non-condensing Vibration Maximum vibration: 5.9 m/s2 Storage temperature –20°C to 60°C IP level IP20 Pollution degree PD2 Power distribution
system
TN, TT
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