DC6000 Networkable Paperless Data Acquisition System
DataChart 6000
Monarch Instrument has been a pioneer in the development of paperless data acquisition
systems for over 15 years. The utilization of state of the art technologies to develop
intelligent, powerful and intuitive products has made Monarch Instrument’s DataChart
product line a global leader in paperless recording technology.
The DataChart 6000 is the most advanced paperless recording system available. It
incorporates the latest in measurement, communication, interface and processing
technologies to deliver unmatched performance for your data acquisition application.
The DataChart 6000 is like no other paperless recorder available. We listened
carefully to our product users and developed a device with the unique features
they demanded.
Features
·6 or 12 universal inputs
·Up to 4 pulse/frequency inputs
·6 or 12 relay outputs
·Networkable using standard Ethernet Port
·21 CFR Part 11
·24 volt transmitter power supply
·IP65/NEMA4 compliant
·Locking media access door
·Onboard Media Drives:
1.CompactFlash™
2.USB (Memory stick, external drive etc.)
3.Smart Digital (SD)
·Touch Screen Control
·Direct on screen chart annotation with integral
stylus
·Built in OPC and MODBUS servers
·Built in E-mail client
·Shallow installation depth (6.5")
·Maximum flexibility achieved with universal inputs
·Relay outputs for control or activating external
·Accessible via LAN or WEB
·Reduce cost and complexity by providing
·No additional equipment needed to panel mount in
·Media and Data can be locked and secured
·Flexibility of multiple media drives
·Intuitive icon driven touch screen interface
·Write notes and comments directly on the virtual
·Seamlessly interfaces with third party software
·Send alarm, instantaneous data or activity
·Shallow depth allows the use of economical panels
RoHS
Benefits
Input pulse signals directly from flow meters
alarms
transmitter power supply
harsh environments
chart for permanent storage with data
packages using OPC for MODBUS standard
information anywhere with E-mail capability
and enclosures for installation
Common Industries
Petro Chemical
Power
Pharmaceutical
Water and Waste Water
Process
Automotive
Steel
Oil and Gas
Pulp and Paper
Aerospace
Agricultural
Food and Dairy
Telecom
Transportation
Regulatory
Heat Treat
DC6000 Networkable Paperless Data Acquisition System
3
Graphic User Interface and Controls
User Interface and Control
The DC6000 utilizes a high contrast 5.6-inch color Active Matrix TFT LCD display with a rugged touch screen. Use a finger or the onboard stylus, if you prefer ,
to perform data entry and system navigation. The front panel is also fully compliant to IP65 for use in dusty or wet areas. An intuitive icon driven menu system
guides the user through easy to follow setup and control screens. The Display Builder feature makes setting up custom screens extremely simple. Design custom
displays containing various combinations of indicator types such as horizontal and vertical bar graphs, large and small digital indicators and horizontal or vertical
trends. On-screen help is available throughout the menu system to assist you during setup and use.
Intuitive System Menu
Main Setup Menu
Custom Designable Display Screens
Display Builder
Windows
Horizontal Trend
TM
Control Panel
Windows™ Explorer Menu
Horizontal Trend with Indicators
Vertical Trend
Display Screen Rotation Setup
Vertical T rend with Bar Graphs
Digital Indicators with Bar Graphs
Channel Setup
On-Screen Help
4
DC6000 Networkable Paperless Data Acquisition System
Data Storage and Security
Data Storage and Security
When it comes to storing data, the DC6000 is extremely flexible. Data can be stored to the non-volatile internal flash RAM
or any of the available removable storage drives including CompactFlash™ and USB provided there is media present.
Programmable record start and stop times allow the user to start and stop recording at predetermined intervals. Data may
also be stored to a remote PC via Ethernet using the optional Exhibitor Software. In addition, the built in MODBUS and
OPC Servers allows any compliant software client to connect to, communicate with and retrieve data. The DC6000
utilizes many layers of security to protect the integrity of your stored data. All data is stored in an encrypted binary
format which prevents data tampering and maximizes compression.
The front access media door is lockable to prevent unauthorized
access to the internal removable storage media. There are 3 levels of
password protection to prevent unauthorized entry into critical
recorder function menus. To ensure that data files are completely error free the DC6000 has a built-in
rechargeable Nickel Metal Hydride battery backup system that constantly monitors the incoming power
source. In the event of a power loss or power dip, the DC6000 seamlessly switches over to the internal
power and begins a safe and controlled system shutdown. When power is restored the recorder immediately
returns to the last state of operation. This guarantees that data files will never be corrupted by unexpected
power conditions.
21CFR Part 11
The DC6000 is fully compliant with the requirements of 21CFR Part 11. This section of the Code of Federal
Regulations sets forth the guidelines for handling all aspects of electronic data storage to ensure data is secure
and accurate. The DC6000 provides a password management system that allows an administrator to set
multiple unique user/password combinations and assign them to one of the 3 available access levels. Each users
login password can be set to automatically expire to ensure passwords are regularly updated. The DC6000
also maintains a secure, time stamped audit trail to independently record the date and time of operator entries
and actions that create, modify, or delete electronic records.
IP65 Front Locking Media Door
Use the optional 21CFRCDP Compliance Documentation Package to perform IQ/OQ/PQ and validate a
compliant environment using the DC6000. W e go the extra mile with our Installation Qualification, Operational
Qualification and Performance Qualification step by step instructions and checklist. Use the verification
checklist to quickly and easily guide yourself through the procedures avoiding extensive labor and setup costs.
Use our OQ/PQ procedures and documents as an aid to complete the validation requirements associated with
the use and installation of the DC6000 in a regulated environment. This enables you to develop your validation
plan in accordance with the FDA’s Good Manufacturing Practice described in 21 CFR 820.
Recording Data
Using the Record Setup menu, the user can select which channels to record, the sample storage rate, whether
to record alarms and/or events, and the start/stop time and date for the record session. The location of the
data file is selected in this menu along with the data file name. The user can also configure the unit to start
or stop recording on an alarm level or an externally triggered input.
Media Storage Locations
Front Accessible: (lockable)Rear Accessible:Internal:
CompactFlash
USB Host (for memory stick)Ethernet(Larger sizes available)
DC6000 Networkable Paperless Data Acquisition System
Unique Features
Write directly on the screen
The innate feature of handwriting notes and comments on the chart of paper recorders had been lost
with the onset of video graphic recorders until the arrival of the DC6000. Using the high-resolution
touch screen interface and the integral stylus you can once again make notes or comments directly
on the chart. This on-screen annotation is stored within the data file directory and can be recalled
and displayed on the recorder or in Exhibitor Software.
Make notes, sign files or make other graphic
indications directly on the virtual chart in your own
handwriting or use the built-in keyboard to type
messages on the screen. Your notes are stored
within the data file directory for future review.
5
Energy Calculation
Use the DC6000 to calculate energy with its’ included flow
calculator which looks up enthalpy, computes mass flow and
compensates for density to output BTU rates for hot and cold
water heating and cooling systems. Track your buildings energy
usages and generate accurate billing data with this powerful unique
feature. Use additional math functions to determine peaks,
averages and totals.
Energy Setup Page
Wireless Connectivity
The optional Wireless-N USB Dongle
extends the connectivity of the DC6000 to
areas where conventional hard wired
networks are not available. Simply plug
the dongle into an open USB port on your
DC6000 and configure a secure connection
to your wireless router. Compatible with
IEEE 802.11 b/g/n.
Powerful Math Package
The onboard math package is extremely
powerful. It allows the user to input
complex polynomial equations using
constants, custom functions and variable
inputs obtained from live channels. The
resultant information can be displayed
and recorded as a real time channel.
Using the intuitive Calculated Channel
Setup menu the user enters in the formula
and can perform a test to make sure the
formula is accurate.
Formula Entry Page
Remote Control
The Remote Control feature extends the graphic user interface of the DC6000 directly onto
your local PC. Use remote control and your desktop PC’s mouse and keyboard to view real
time data, change settings, start and stop recording or virtually anything else you can do
with the recorders touch screen. Across the plant or across the planet, remote control
empowers you with virtual presence.
Remote control brings a virtual real time graphic
display from your remotely located DC6000 directly
to your Windows™ Desktop.
Automatic FTP Function
The DC6000 can be setup to automatically transfer files daily or
weekly and delete or archive the data files after the transfer is
successful. This greatly simplifies data file management and offers
redundancy for critical data. Multiple data files can later be
“stitched” together to create larger files for review in Exhibitor
Software allowing ultimate flexibility when reviewing data over
any period of time.
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DC6000 Networkable Paperless Data Acquisition System
Exhibitor Software
Exhibitor Software is an extremely powerful set of tools that compliments the DC6000 and other OPC or MODBUS compliant devices. Incorporating functions
to simplify data management via searching, reviewing, printing, or exporting historic data, Exhibitor Software allows real-time monitoring and recording
independently as well, while historic recording is not affected. Also featured are the OPC and MODBUS clients which enables the user to build custom screens
selecting various display elements and data from multiple servers, including devices other than DC6000’s. (Compatible with Windows XP, Vista and 7).
Network Overview
Customizable Real-Time View
Use Exhibitors design page features to create custom realtime display projects that can be saved and recalled with
a click of the mouse. Create bar graphs, digital panel
meters, thermometers or trend screens from live data
coming from any DC6000 or other OPC or MODBUS
compliant device accessible on the network. Using the
Device Manager, Exhibitor allows you to connect to
servers anywhere there is a network connection. A user
definable list of data is then accessible by the Design
Page, where customized Real Time V iews are built using
the user friendly graphic user interface. To place items,
simply point, click, and drag. Save your project for future
use and the next time it is opened all servers are
automatically connected and data will begin displaying
immediately. Go one step further, and record real time
data to your PC.
Select the type of control to be
displayed then customize its
size, color and location.
System Requirements: Windows™ Compatible PC with CD ROM drive running XP, 2000, Vista or 7.
DC6000 Networkable Paperless Data Acquisition System
Graphical Review
7
Exhibitor Software
The composite graphical view can display all inputs and
calculated data from a particular recording session. The
user is able to manipulate the graph to make it easy to
see interaction between recorded channels, turn channels
off and on, change color schemes, expand, compress,
zoom, and print.
Individual channels can be displayed for detailed
analysis. There is a summary function for the individual
channels which provides minimum, maximum, averages
and time and date for the records. The same analysis
tools used for the multi-channel graph are used to scroll
through data, zoom, review and expand the single
channel graphs.
Review all channels simultaneously
or select only the channels you wish
to display.
Tabular Data Review
21CFR Part 11
The Data Table view displays recorded data in tabular
format. All recorded information within a file can be
viewed or deselected along with time stamps. Using the
one click export feature, the table can be exported to
Excel™ in its entirety or in portions.
The data table and graph can be synchronized so that
they are interactive during analysis of records. Double
clicking a value in the Data Table will automatically
bring you to the graph page with that value and time
highlighted. Move the cursor over the point and detailed
information is provided.
Also available are separate alarm, event, and memo
review screens. Memo review lists all on-screen
annotations in a record.
A single click of the Excel™ icon
automatically exports data and opens
Excel™ for immediate review.
Exhibitor Software provides the ultimate in secure recording and data access. Three password activated
levels include User, Manager, and Administrator. The user can access all tabs except OPC Client,
Device Manager and Remote. The Manager can access everything except Password and Language.
The Administrator can access everything. Features such as expiration dates and auto timeout further
enhance the security of your process. Data records that are not in Monarch Instruments proprietary
binary encrypted format are rejected by Exhibitor. Monarch Instrument of fers optional documentation
that encompasses the hardware and software to shorten the time it takes to get a fully compliant
process up and running.
DC 6000 Networkable Paperless Data Acquisition System
Specifications
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General
Input Resolution: 0.0015% of full scale, 16 bit unless otherwise stated
Input Impedance: >1 Mohm
Input Channels: 6 or 12 direct plus 6 additional calculated channels.
Maximum Input: 50Vdc
Isolation: Channel to Channel: 350Vdc or RMS AC
Channel to Chassis: 2000 Vdc or RMS AC
Isolation category II: Pollution Degree 2
Measurement Rate: 10 times per second on all direct input channels
Common Mode Noise Rejection: >100dB, 50/60 Hz, filter enabled
Normal Mode Noise Rejection: >50dB at 50/60 Hz, filter enabled
Math Functions: Fully programmable +, -, x, /, square root, sine, cosine,
tangent, log, totalization, powers, averages, conditional logic; AND, NOT,
OR, +, >, <, gated timers, energy calculation/BTU. Can use live channels
in calculation. Can define 6 constants and 6 functions per channel.
Analog Inputs
DC Voltage: +/-125mV, +/-250mV, +/-500mV, +/-1.00V, +/-3.0V, +/-6.0V,
+/-12.0V, +/-24.0V
Accuracy: Ranges to 1V +/-0.06%, Ranges > 1V +/-0.1%
DC Current: 4-20mA, 0-20mA, 10-50mA
Accuracy: +/-0.15% using external 50 ohm 0.1% 1/4 watt shunt.
TypeRange (°C) Accuracy (°C) Range (°F) Accuracy (°F)
J-210 to 0°C +/- 1.6°C-346 to 32°F +/-3.0°F
0 to 1200°C +/- 0.7°C32 to 2192°F +/-1.2°F
K-270 to -162°C +/- 5°C-454 to -260°F +/- 9.0°F
-162to -70°C +/- 2.2°C-260 to -94°F +/-4.0°F
-70 to 1372°C +/- 0.7°C-94 to 2500°F +/- 1.2°F
T-270 to -73°C +/- 2.5°C-454 to -100°F +/-4.5°F
-73 to 200°C +/- 1.0°C-100 to 400°F +/-1.8°F
E-270 to -70°C +/- 2.5°C-454 to -94°F +/-4.5°F
-70 to 1000°C +/- 0.7°C-94 to 1832°F +/- 1.3°F
N-270 to 100°C +/- 3.0°C-454 to 212°F +/-5.4°F
100 to 1300°C +/- 0.9°C212 to 2372°F +/- 1.6°F
S-50 to 0°C +/- 2.8°C-58 to 32°F +/-5.0°F
0 to 1000°C +/- 1.4°C32 to 1832°F +/-2.5°F
1000 to 1710°C +/-1.1°C1832 to 3110°F +/-2.0°F
1710 to 1768°C +/-1.4°C3110 to 3214°F +/-2.5°F
B0 to 535°C +/- 4.0°C32 to 1000°F +/-7.2°F
535 to 1800°C +/- 2.1°C1000 to 3300°F +/-3.8°F
U0 to 100°C +/- 0.9°C32 to 212°F +/- 1.6°F
R0 to 260°C +/- 3.0°C32 to 500°F +/-5.4°F
260 to 650°C +/- 1.4°C500 to 1200°F +/-2.5°F
650 to 1760°C +/- 1.0°C1200 to 3200°F +/- 1.9°F
C0 to 180°C +/- 2.5°C32 to 360°F +/-2.5°F
180 to 1200°C +/- 0.8°C360 to 2220°F +/- 1.5°F
1200 to 2315°C +/- 3.6°C2220 to 4199°F +/-6.5°F
L-200 to 0°C +/- 1.1°C-328 to 32°F +/-2.0°F
0 to 890°C +/- 0.7°C32 to 1650°F +/- 1.2°F
NOTE: Field calibration improves accuracy to better than +/- 2 °F and up
to +/- 0.5° and ensures compliance with AMS2750D measurement
accuracy requirements for Nadcap accredited suppliers.
RTD
Base Accuracy: 0.2% or 0.5 °C (1 °F). Resolution: 0.1 °C
2 or 3 wire connection. Cable compensation to +50 ohm. Open and
short circuit detection.
TypeRange °CRange °F
100 ohm Plt. 385-220 to 850 °C-364 to 1560 °F
100 ohm Plt. 392-180 to 820 °C-292 to 1500 °F
200 ohm Plt. 385-220 to 400 °C-364 to 750 °F
200 ohm Plt. 392-180 to 400 °C-292 to 750 °F
1000 ohm Plt. 385-200 to 200 °C-328 to 392 °F
500 ohm Plt. 385-220 to 850 °C-364 to 1562 °F
50 ohm Plt. 385-200 to 850 °C-328 to 1562 °F
50 ohm Plt. 391-200 to 1100 °C-436 to 2012 °F
100 ohm Ni.-70 to 300 °C-94 to 570 °F
120 ohm Ni.-70 to 300 °C-94 to 570 °F
1000 ohm Ni.-60 to 209 °C-76 to 408 °F
RTD (Cont.)
TypeRange °CRange °F
10 ohm Cu.-70 to 170 °C-94 to 338 °F*
50 ohm Cu. 426-50 to 200 °C-58 to 392 °F
50 ohm Cu. 428-200 to 200 °C-328 to 392 °F
100 ohm Cu. 426-50 to 200 °C-58 to 392 °F
100 ohm Cu. 428-200 to 200 °C-328 to 392 °F
100 JIS-200 to 649 °C-328 to 1200 °F
*0.5% +/- 0.5 °C
Frequencyinputs (2 or 4 channels)
Range: 0 to 5,000Hz all channels, 0 to 10,000Hz 1 channel
Accuracy: 0.005% +/- 1 digit
Recording
Recording Rates: User programmable from 10 samples per second to 1
sample every 24 hours.
Data Format: Proprietary encrypted format, User file naming.
Data Storage Capacity: Data stored in non-volatile RAM and recorded
automatically to:
Removable media types:
CompactFlash™ or USB drive to 16 GB
Internal media type:
SD card (secure digital) to 16 GB
File Types:Data files, alarm event and activity files, configuration files,
language files, multiple files of different names on a single disk.
Display
Type: Color LED backlit Active Matrix TFT Liquid Crystal Display
Size: 5.6 inch diagonal, Resolution: 320 (W) x 240 (H) pixels
Interface: Resistive analog touch screen control
Display Builder: Allows user to create custom displays
Display Modes: Graphic Trending (vertical or horizontal), Bar Graphs
(vertical or horizontal), Digital Meter (large or small), Alphanumeric Alarm
Activity and Event Log.
Virtual Chart Speed: Programmable from 0.5 inch/hour to 72 inches/
hour (10 mm/hr to 828 mm/hr)
Display Windows: Time/Date, Graphics (bars, large digital, trends) Disk
Status, System Status, Menu Button Bar, Unit Identification, Alarms,
Events and Activity logs.
Communications
Network: 10/100 BaseT Ethernet per 802.3, RJ45 connection standard.
Servers: Webserver supports http and ftp protocols, OPC server,
Modbus over Ethernet server.
Serial: Isolated RS485/RS232 Modbus Interface (option)
Email: SMTP standard TCP/IP for sending email.
Time: Selectable synchronization via private or public NTP server.
File Transfer: Automatic, scheduled file transfer via FTP.
Power
Requirements: 100 to 240 Vac, 50/60Hz. 35 VA max. 24Vdc optional
Power Fail Protection: Programmed parameters stored in non-volatile
memory. Clock battery backed. Internal battery backup provides orderly
shutdown and the ability to survive brownouts and short blackouts (<20
seconds).
Power Output: Optional isolated 24Vdc @ 120mA output.
Input/Output
Digital I/O: 6 or 12 relay outputs, Form A (normally open SPST contacts)
rated at 200 Vdc @ 0.5A Max, 2 digital control inputs +5 to +12Vdc @
20mA (optional), Control inputs may be used for record start/stop, alarm
acknowledge and channel reset functions
Safety and Environmental
Operating Range: 0 °C to 50 °C, 10% to 80% RH non-condensing
Protection: IP65 when mounted in panel.
Safety: Meets the requirements of EN61010-1 when installed in
accordance with the instructions in the manual.
UL and cUL: File #: E175096
EMC: Meets requirements of EN61326:2003 and CE directive 89/336/EEC.
Weight: 7 lbs. (3.17 kg) - weight will vary depending on options.
DC6000 Networkable Paperless Data Acquisition System
Ordering Information
9
Standard DC6000 Features:
5.6” color QVGA TFT LCD display with touch screen and integral stylus
CompactFlash™ Drive (Front), USB thumb drive port (Front)
USB master (rear), USB slave (Rear), Internal memory
Mouse/keyboard connection (Rear)
Audio: Line in, Line out, Microphone (Rear)
RJ45 Ethernet port (Rear)
NEMA 4/IP65 Front Bezel with locking media drive door
Select optionsBuild model #:DC6
Input Power
1100 to 240 Vac 50/60Hz / 125 Vdc with cable and plug
218 - 30 Vdc
3100 to 240 Vac 50/60Hz / 125 Vdc with Screw Terminals
Input Signals
066 Total: 4 (V, I, TC, RTD), 2 (V, I, TC, RTD, Frequency)
1212 Total: 8 (V, I, TC, RTD), 4 (V, I, TC, RTD, Frequency)
Output Options
0None
16 Form A relay contacts 0.5 Amp @ 200Vdc, 2 Control Inputs
212 Form A relay contacts 0.5 Amp @ 200Vdc, 2 Control Inputs
Serial Communications
0None
1RS232/485 (9 pin “D” shell connector)
Transmitter Power Supply
0None
124 Vdc, 100mA auxiliary output
Internal Memory
1512 Megabyte
21 Gigabyte
32 Gigabyte
FDA 21CFR11 Compliance
0None
121CFR11 Compliance
Dimensions
5.43
[137.9]
0.60
[15.2]
Determining model number configuration
To specify your DataChart™ 6000, select desired options and enter the appropriate selection in the
boxes below. Example model number: DC6-1-06-1-0-1-0-1
Input Power
Input Signals
Output Options
Serial
Communications
Field Upgradeable Options
Part No.Description
6CH-ADD6 Channel input module with connectors
6-FormA6 Form A relay output module with connectors
12-FormA12 Form A relay output module with connectors
24-TP24 volt transmitter power supply module with connector
Accessories
Part No.Description
ExhibitorWindows compatible software program
Exhibitor SE21CRF11 Compliant Windows compatible software program
NIST 6000N.I.S.T. traceable certificate of calibration with documentation
21CFR CS21CFR p.11 Compliance Statement
21CFR CDP21CFR p.11 IQ/OQ/PQ Validation Package
MAS50R50 ohm external shunt resistor, 0.1% accuracy
CC-8Padded nylon carrying case with shoulder strap
CFCRCompact Flash Card Reader with USB cable
Audio SplitterSplitter for audio port (includes cables)
Keyboard SplitterSplitter for keyboard and mouse port (includes cable)
Stylus Pak3 pack of stylus’
KeysReplacement media door key (pair)
NEMA 6000NEMA 4 hinged enclosure, wall mount 11”D x 18”H x 16”W
USB WNAWireless N USB network adapter, 2.4GHz 802.11 b/g/n
Monarch International, Inc. was founded in 1977 as a sales
and service organization for a diverse range of
instrumentation. In 1982, the Monarch Instrument Division
was established to manufacture and market the first
microprocessor based portable tachometers.
Monarch International’s 30,000 square-foot facility in
Amherst, New Hampshire, U.S.A.
With the addition of new models of tachometers and the
introduction of the Nova-Strobe Series of portable
stroboscopes, Monarch rapidly became the worlds’ largest
supplier of rotational speed measuring instrumentation and
stroboscopic inspection equipment.
In 1992, Monarch introduced the DataChart Paperless
Recorder. Today, we offer a wide range of technical
capabilities and competitive pricing throughout the DataChart
product line to include color touchscreens and multi-channel
recorders.
“Innovation in Instrumentation” is the Monarch design
philosophy and in recent years we have introduced state-ofthe-art products:
Pocket Laser Tachometer
Palm Strobe x
Nova-Strobe DBx Stroboscope
Track-It USB Data Loggers
DataChart
1250 Paperless Recorder
DataChart 6000 Networkable Paperless Recorder
Monarch Instrument remains committed to innovations and
quality in sales, customer service and manufacturing.
Thank you from all of us at Team Monarch
Our full service sales force and world-wide distribution force
stands ready to answer purchase and applications questions.
Please feel free to contact us via our toll free telephone line,
website, e-mail, fax or surface mail. W e offer a comprehensive
line of precision products and calibration services, all with
the convenience of the Internet.
Monarch Instrument also manufactures a full line of proactive maintenance and monitoring instruments.
Please visit www.monarchinstrument.com for more information.