Monarch 6180-022 User manual

SLS-115/230

Smart Laser Sensor

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Laser hazards

Safeguards and Precautions

Di od e La se r

Max. output power: <5 milliwatts
Wavelength: 650 nanometers (visible light)
Min. divergence: 0.5 milliradian
Output: Continuous (CW)
Laser hazard classification: Class 3R, “Caution”

 Eye injury from beam - Do not look into the direct or reflected beam; can cause eye

injury up to 110 ft (34 m) away.

 Visual interference (glare) with pilots and drivers - Interferes with vision up to 2400 ft

(730 m) away. Can be a distraction up to 4.5 miles (7.3 km) away. NEVER point any
laser towards aircraft or vehicles; it is unsafe and illegal.

Safe use guidance

Class 3R lasers are safe when handled
carefully. Do not look into the beam.
Avoid accidental exposure to eyes. Do not
aim at aircraft. This is not a toy. Always
supervise children.

Read and follow all instructions in this manual carefully, and retain this
manual for future reference.

Do not use this instrument in any manner inconsistent with these operating
instructions or under any conditions that exceed the environmental specifications
stated.

This instrument is not user serviceable. For technical assistance, contact the
sales organization from which you purchased the product.

WARNING - Use only the “PR Universal” charger supplied with the product.

In order to comply with EU Directive 2012/19/EU on Waste Electrical
and Electronic Equipment (WEEE): This product may contain material

which could be hazardous to human health and the environment. DO NOT

DISPOSE of this product as unsorted municipal waste. This product needs
to be RECYCLED in accordance with local regulations, contact your local authorities
for more information. This product may be returnable to your distributor for recycling ­contact the distributor for details.

Manu fa ct ur er :

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TABLE OF CONTENTS:

1.0 OVERVIEW ................................................................. 1

2.0 INDICATORS AND SWITCHES....................................... 1

3.0 QUICK START GUIDE ................................................... 3

4.0 CONNECTION DETAIL ................................................. 4

5.0 OPERATION ............................................................... 5

5.1 Auto Mode ................................................................... 6

5.2 Manual Mode ............................................................... 6

6.0 ADVANCED FEATURE (TARGET POLARITY) ................... 7

7.0 AIMING THE LASER..................................................... 7

8.0 RS232 ....................................................................... 8

9.0 CHARGING ................................................................. 9

10.0 SPECIFICATIONS ......................................................... 9

10.1 Laser Specicaons ...................................................... 9

10.2 General ....................................................................... 10

10.3 Installaon Environment ............................................ 12

10.4 Compliance ................................................................. 12

11.0 OPTIONS AND ACCESSORIES ................................. BACK

Symbols on the unit and in this manual:

Warning Laser Beam

Caution Read Manual

Direct current

Alternating current

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1.0 OVERVIEW

The Smart Laser Sensor (SLS) is a self-contained unit intended to be used
to make non-contact speed measurements from rotating targets at distances
up to 65 feet (19.8 m) or to provide non-contact reference points to
balancing equipment. Refer to Section 6.0 for an overview of operation.
The unit will output one (TTL Compatible) pulse per revolution and has
the ability to compute the RPM internally and output the ASCII values to
any equipment capable of receiving an RS232 input. For best performance
use reflective tape for the target.

2.0 INDICATORS AND SWITCHES

1

5

6

2

3
4

1. On Target LED Lit whenever the sensor is receiving a reflected

1

Figure 1 SLS Indicators and Switches

signal back from the target. As the frequency
increases, it will be on solid unless the
measured frequency is not stable. This is
useful in setting up the unit.

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2. Laser On LED Blinks when unit is first turned on. Remains

lit when the laser beam is on.

3. Auto/Gain LED On solid whenever the unit is in the Auto

mode. It also blinks from 1 to 8 times to
indicate the current gain whenever the gain
is changed.

4. Power LED (Dependent on the Power switch location)

On position: GREEN when the batteries are charged.

Blinks AMBER when the batteries are low.

Charge position: Blinks RED when fast charging for very low

batteries.

Blinks AMBER when slow charging.

Steady AMBER when the batteries are fully

charged.

5. Polarity switch Selects either a positive or negative output

pulse.

6. Learn/Gain button

In Auto Mode: Press and hold until the On Target LED

blinks regularly or is on solid.

In Manual Mode: Press to change gain ranges.

7. Sensitivity Adjust knob Turn fully counterclockwise to select

Auto mode or manually adjust
sensitivity threshold.

8. Power switch Turns unit On or Off. When the unit is

switched to Off/Charge and a charger is
plugged into the unit, the batteries will charge.

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3.0 QUICK START GUIDE

Note: Refer to Figure 1 for switch and button locations.

3.1 Slide Power switch (8) to “On”.

3.2 Rotate Sensitivity Adjust knob (7) fully counterclockwise to
the “Auto” position.

3.3 Aim the laser dot perpendicular to the target - reflective tape,
contrasting color or keyway.

3.4 If the On Target LED (1) is not on, push and hold the Red
Learn/Gain button (6) until the On Target LED (1) blinks
regularly. Note that at higher RPMs the LED will be on solid.

3.5 If after completing step 3.4, the On Target LED (1) blinks
erratically or not at all, rotate the Sensitivity Adjust knob (7)
slowly from 1 to 9 until the LED blinks regularly or is on
solid.

3.6 If after completing steps 3.1-3.5, the On Target LED (1)
blinks erratically or not at all:

3.6.1 Move the sensor closer to the target and ensure it is

perpendicular to the target. Repeat steps 3.1-3.5.

3.6.2 Increase the contrast/reflectivity of the target. Repeat

steps 3.1-3.5.

3.7 Once the On Target signal is obtained, use the Polarity Switch
(5) to select a compatible output pulse for your application.

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4.0 CONNECTION DETAIL

The unit has an input power jack for
DC power or recharging the
batteries. Use only the PR Universal

Pulse/
RS232
Output

charger supplied.

The unit also has a five-pin DIN
output socket for Pulse outputs and
RS232. An 8-foot [2.5 m] cable
with a DIN plug and BNC connector
is supplied. The BNC plug is
connected to the SO output. A
variety of optional cables are
available including: tinned wire
termination, 1/8 inch [3.5 mm] mono
plug, or DB9 for RS-232.

Figure 2 Connection Details

DC Power/Charger
9V 3VA MAX
Use PR Universal ONLY

Refer to Table 1 and Figure 3 for the output socket connection detail:

Pin Description Wire Color (of cable)

1 RS232 Receive (input to sensor) Red

2 Common Orange [BNC -]

3 SO (PNP Output) TTL

compatible output

4 RS232 Transmit (output from

sensor)

5 OC (NPN Output) Black

Yellow [BNC +]

White

Table 1 Output Connections

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Figure 3 Pin Connections

5.0 OPERATION

Note: Refer to Figure 1 for switch and button locations.

Turn the unit on by moving the Power switch (8) to the On position. The
unit may be operated from the internal batteries and/or the charger/power
supply. The internal batteries will be trickle charged when using the AC
charger/power supply. To turn the unit off, slide the Power switch (8) to
the Off/Charge position. If the charger is plugged in, the batteries will
charge.

The sensor emits a laser beam, which is reflected back by a target
(reflective tape/paint, keyway, contrasting colors, etc). This reflected light
is sensed and amplified then compared to a threshold level (sensitivity) ­the lower the threshold level, the more „sensitive‟ the sensor is. Whenever
the amplified signal is above the threshold, the output goes high (positive

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pulse) or low (negative pulse). The user can select either a positive or a
negative output pulse using the Polarity switch (5).

The gain of the input amplifier and the sensitivity can be adjusted
manually or automatically. This allows the unit to be used with many
types of targets at various distances and contrasting color conditions. To
select the Auto mode, turn the Sensitivity Adjust knob (7) fully
counterclockwise, otherwise you are in the Manual mode. Reflective tape
and high contrast color applications should be able to use the Auto mode.

5.1 Auto Mode

Make sure the Sensitivity Adjust knob
(7) is fully counterclockwise and the
Auto/Gain LED (3) is on. Aim the laser
at your target. Press and hold the Learn/
Gain button (6) until the On Target
LED (1) blinks regularly or is on solid
(depending on the RPM of the target).
Release the Learn/Gain button. The
Auto/Gain LED will blink to show what
gain has been selected. Refer to Table 2.

In many applications, this is all that is
needed. In cases where the target is
marginal, the user may need to manually
adjust the sensitivity after trying the
Auto mode.

Number of blinks Gain

1 Strong Signal X 1

2 X 2

3 X 4

4 X 5

5 X 8

6 X 10

7 X 16

8 Weak Signal -

Move Closer

X 32

Table 2 Auto/Gain

Blinks

5.2 Manual Mode

Aim the laser at your target. Turn the Sensitivity Adjust knob (7)
between Min and Max until the On Target LED (1) starts blinking
or comes on solid. If you can‟t get a good setting, change the gain.

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Press and release the Learn/Gain button (6) to change the gain of the
input amplifier. Each time the button is pressed, the gain is changed.
The Auto/Gain LED (3) will blink to show what gain has been
selected. If the button is held down, the gain will increase
automatically after each LED „blink‟ pattern. Refer to Table 2. The
larger the gain, the weaker the signal being picked-up. Using a large
gain for a strong signal is not recommended since the input will
saturate.

6.0 ADVANCED FEATURE (TARGET POLARITY)

The input circuitry can be set to optimally work with two different target
types: a reflective (white, shiny) target on a mostly non-reflective (black,
dull) background or a non-reflective (black, dull) target or a mostly
reflective (white, shiny) background. These will be referred to as a white
target or a black target. When the unit is first turned on, the On Target
LED (1) will indicate which target type the sensor is set up for. While the
Laser On LED (2) is blinking, the On Target LED will be on for a white
target or off for a black target. The unit will still work when set up for the
“wrong” target type, but it won‟t have as great a range. When set for a
white target, the unit triggers on the black to white transition. When set
for a black target, the unit triggers on the white to black transition.

To change the setting, move the Polarity switch (5) to the left (positive
pulse) for a white target or to the right (negative pulse) for a black target.
Turn the Sensitivity Adjust knob (7) to Max. Press and hold the Learn/
Gain button (6) until the Auto/Gain LED (3) blinks.

7.0 AIMING THE LASER

The proper operation of the Laser Sensor is dependent upon the alignment
to and reflectivity of the target. In order to aim the beam it is necessary to
stand behind the sensor and view the target along the plane of the beam.

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Do not stare directly into the laser beam or the reflected light. For
targets greater than 5 feet and up to 65 feet from the sensor, mount the
laser on a tripod using the ¼ - 20 bushing on the bottom of the unit and
attach T-5 reflective tape to the target.

To aid in locating the laser dot over a large distance, hold a piece of white
cardboard or equivalent in front of the laser. Progressively move the
white surface closer to the desired target. Then adjust the aim of the laser
as necessary.

In areas of high ambient light (outdoors), performance can be enhanced at
long distances by slipping a piece of black tube with a minimum inner
diameter of 0.6 inches, over the nose piece to act as an extension nose
piece. This tube should not deflect the beam in any way.

8.0 RS232

Baud rate = 9600, 8 bits, 1 stop bit, no parity.

When the unit is turned on, it will send out: “SLS<lf><cr>Vx.x<lf><cr>

0.0<cr>”. Where <lf> is the linefeed character, <cr> is a carriage return
character, and x.x is the firmware version number.

The unit will send out the current RPM as a right justified 7-digit ASCII
number that will always include a decimal point followed by carriage
return. The update rate is a function of the speed of the target and will not
exceed twice per second.

Examples:

1234.56<cr>

123456.<cr>

_ _ _ _0.0<cr> ( _ = space character)

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9.0 CHARGING

Slide the Power switch (8) to the Off/Charge position and plug in the
charger. The Power LED (4) will blink red while the unit is fast charging.
The Power LED will blink amber when slow (trickle) charging. It will be
solid amber when the batteries are fully charged.

Note: If the charger is plugged in when the Power switch is the on

position, the batteries will be trickle charged during operation.

CAUTION: Use only the supplied PR-Universal charger with

the sensor.

10.0 SPECIFICATIONS

Note: Product specicaons are subject to change without noce.

10.1 Laser Specicaons

Classification: Class 3R (per IEC 60825-1 Edition 3 2014)

Complies with 21CFR 1040.10 and 1040.11 except for deviations

pursuant to Laser Notice No. 50, date June 24, 2007.

Maximum Laser Output: <5mW
Pulse Duration: Continuous
Laser Wavelength: 650 nm
Beam Divergence: < 0.5 mrad
Beam Diameter: 4 x 7 mm typical at 2 meters
Laser Diode Life: 8,000 hours MTBF (1 year warranty)

Laser is on when this indicator is
illuminated.

AVOID EXPOSURE
LASER RADIATION IS EMITTED
FROM THIS APERTURE.

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10.2 General

Operating Range: Up to 65 feet depending on target reflectivity:

1/2” reflective tape (T-5) @3600 RPM: up to 65 ft. (19.8 m) or

up to 75° from target

White/Black contrast @3600 RPM: up to 3 ft. (91 cm) or up

to 45° from target

Black mark on dental drill: up to 4 in. (10 cm) at

over 260,000 RPM

Max RPM: 500,000 RPM

Min. Trigger Duration: 10 sec

Indicators: LEDs for On Target, Laser On, Auto/Gain, Power/

Charge

Modes: Normal (manual) or Auto, and charging

Normal mode – manual adjustment of sensitivity / gain

Auto mode – auto learn, automatic gain control

Sensitivity Adjust: Single Turn knob on top panel in Normal mode

Voltage Requirements:

Operational: Internal: rechargeable batteries

External: +9 V 1VA

Charging: External: +9 V 3VA

Batteries: Internal 4 “AA” rechargeable NiCd 700mAh

Run Time: Over 6 hours continuous operation from fully

charged batteries @ 70 °F (21 °C)

Charge Time: Typically less than 3 hours @ 70 °F (21 °C)

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PR Universal Charger:

Input: 100-240 V , 50-60 Hz

Output: 9 V , Dry location use only

Check charger label for power information.

Pulse Output:

SO: Source Output - Square Wave 0 to 3.9V typical @

15mA (PNP to 4.2V, 4.7K ohms to common) (TTL
Compatible)

OC: Open Collector - Switches to common, External pull

up resistor to user supplied power (max 24 V )
required

Polarity: Positive or Negative pulse (switch selectable)

RS232: Transmit Out – ASCII value of RPM (Accuracy ±

0.002% of reading)

Settings: 9600 baud, 8 bits, 1 stop, No Parity

Connector: Circular DIN 5 Socket - Common, (Outputs) SO,

OC, (Serial RS232) Transmit, Receive

Mounting: ¼-20 UNC Bushing included (Tripod Mount)

Weight: 10.6 oz (300.5 grams) excluding cable and charger

Dimensions: 5.38" (13.67cm) L (including snout) x

2.53" (6.42cm) W x 2.25" (5.72cm) H (including
knob and feet)

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10.3 Installaon Environment

Installation Category II per IEC 664

Pollution Degree Level II per IEC 61010-1

Temperature: 32 to 104 F (0 to +40 C) operating

14 to 158 F (-10 to +70 C) storage

Humidity: Maximum relative humidity of 80% for

temperatures up to 88 °F (31 °C) decreasing linearly
to 50% relative humidity at 104 °F (40 °C)

10.4 Compliance

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11.0 OPTIONS AND ACCESSORIES

T-5 Reflective Tape, 5 foot [1.5 m] roll, ½ inch [13 mm]

wide

T-5WP Waterproof Reflective Tape (honeycomb pattern), 5

foot [1.5 m] roll, 1 inch [25 mm] wide

SLS-CA-BNC Cable assembly with BNC connector (SO)

SLS-CA-W Cable assembly with tinned leads

SLS-CA-P Cable assembly with 1/8 inch [3.5 mm] mono plug

(SO)

SLS-CA-RS232 Cable assembly with DB9 connector for RS232

SLS Battery Pack Replacement rechargeable Ni-Cd batteries

PR Universal Recharger/Power Supply with assorted adapter

plugs

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