Monaco HOLIDAY RAMBLER 2013 Owner's Manual

1953-2013
60 YEARS
2013
Owners Manual
monaco RV Towable limiTed waRRanTy - 2013
i
WHAT THE PERIOD OF COVERAGE IS:
The Limited Warranty provided by Monaco RV, LLC (“Warrantor”) covers those components, assemblies and systems of your new towable product not excluded under the section “What The Warranty Does Not Cover” and when sold by an authorized dealer, for twelve (12) months from the original retail purchase date. However, this Limited Warranty covers the internal steel or aluminum structural support frames inside the walls and roof (excluding slide-outs) for sixty (60) months from the original retail purchase date. If you use your towable product for any rental, commercial or business purposes whatsoever, the Limited Warranty provided by Warrantor covers your new towable product when sold by an authorized dealer for ninety (90) days from the original retail purchase date, and it covers the internal steel or aluminum structural support frames inside the walls and roof (excluding slide-outs) for twelve (12) months from the original retail purchase date. A conclusive presumption that your towable product has been used
for commercial and/or business purposes arises if you have led any tax or other form claiming any business use, ownership, or tax benet related to your towable
product.
THIS LIMITED WARRANTY IS LIMITED TO THE ORIGINAL CONSUMER PURCHASER AND IS NOT TRANSFERABLE.
LIMITATION AND DISCLAIMER OF IMPLIED WARRANTIES:
IMPLIED WARRANTIES, IF ANY, ARISING BY WAY OF STATE LAW, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE TERM OF THIS LIMITED WARRANTY AND ARE LIMITED IN SCOPE OF COVERAGE TO THOSE PORTIONS OF THE TOWABLE PRODUCT COVERED BY THIS LIMITED WARRANTY. WARRANTOR DISCLAIMS ALL IMPLIED AND EXPRESS WARRANTIES, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ON COMPONENTS AND APPLIANCES EXCLUDED FROM COVERAGE AS SET FORTH BELOW. There is no
warranty of any nature made by Warrantor beyond that contained in this Limited Warranty. No person has authority to enlarge, amend or modify this Limited Warranty. The dealer is not the Warrantor’s agent but is an independent entity. Warrantor is not responsible for any undertaking, representation or warranty made by any dealer or other person beyond those expressly set forth in this Limited Warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
WHAT THE WARRANTY COVERS:
Warrantor’s Limited Warranty covers “mechanical defects” in the manufacture of your towable product. “Mechanical Defect” means a nonconforming condition that substantially impairs the use and operation of the towable product. Also see the section “What the Warranty Does Not Cover” set out below.
WHAT WE WILL DO TO CORRECT PROBLEMS:
Warrantor’s sole and exclusive obligation is to repair and/or replace, at its
option, any covered defect if: (1) you notify Warrantor or one of its authorized
servicing dealers of the defect within the warranty coverage period and within ve
(5) days of discovering the defect; and (2) you deliver your towable product to Warrantor or Warrantor’s authorized servicing dealer at your cost and expense. It is reasonable to expect some service items to occur during the warranty period. The performance of warranty repairs shall not extend the original warranty coverage period. Further, any performance of repairs after the warranty coverage period has expired or any performance of repairs to component parts and appliances that are excluded from coverage shall be considered “good will” repairs, which shall not alter the express terms of this Limited Warranty. If the repair or replacement remedy fails to successfully cure a defect after Warrantor received a reasonable opportunity to cure the defect(s), your sole and exclusive remedy shall be limited to Warrantor paying you the cost of having an independent third party perform repair(s) to the defect(s). Warrantor may use new and/or remanufactured parts and/ or components of substantially equal quality to complete any repair.
Imperfections and/or damage to interior and exterior surfaces, trim, upholstery and other appearance items may occur at the factory during manufacture, during delivery of the towable product to the selling dealer or on the selling dealer’s lot. Normally, any such imperfections are detected and corrected at the factory or by the selling dealer during the inspection process performed by the Warrantor and the selling dealer. If, however, you discover any such imperfection or damage when you take delivery of the towable product, you must notify your dealer or Warrantor within thirty (30) days of the date of purchase to have repairs performed at no cost to you in accordance with this Limited Warranty. If not reported within this time, such imperfections are conclusively presumed to be the result of normal wear and tear.
If a servicing dealer is unable or unwilling to solve a problem you are convinced is covered by the Limited Warranty, or that concerns the safety of your towable product, or that may involve local consumer protection or “lemon” laws, then you must, to the extent permitted by law, notify Warrantor directly in writing of the failure to successfully repair the defect(s) so that Warrantor can become directly involved in performing a successful repair.
HOW TO GET SERVICE:
The “Acknowledgement of Receipt of Warranty/Production Information” form must be returned to Warrantor promptly upon purchase to assure proper part replacement or repair of your towable product. Failure to return the “Acknowledgement of Receipt of Warranty/Production Information” form will not affect your rights under the Limited Warranty so long as you can furnish proof of purchase. For warranty service simply contact one of Warrantor’s authorized service centers for an appointment, then deliver your towable product (at your expense) to the service center. If you need assistance in locating an authorized warranty service facility, contact Warrantor’s Warranty Department:: (1-877-466-6226).
monaco RV Towable limiTed waRRanTy - 2013
ii
HOW TO GET SERVICE (cont’d):
The Warrantor’s mailing address is:
Monaco RV, LLC
606 Nelsons Parkway
Wakarusa, Indiana 46573
Because Warrantor does not control the scheduling of service work by authorized servicing dealers, you may encounter some delay in scheduling and/or in the completion of the repairs.
WHAT THE WARRANTY DOES NOT COVER:
This Limited Warranty does not cover: any towable product sold or registered
outside of the United States or Canada; exterior berglass and gel coat; items
which are added or changed after the towable product leaves Warrantor’s possession; items that are working as designed but which you are unhappy with because of the design; normal wear and usage, such as fading or discoloration of fabrics, or the effects of moisture inside the towable product; defacing, scratching, dents and chips on any surface or fabric of the towable product; owner maintenance, including by way of example resealing exterior sealant areas; appliances and components covered by their own manufacturer’s warranty including, by way of example the tires, batteries, gauges, microwave, refrigerator, ice maker, stove, oven, generator, roof air conditioners, jacks, VCR, television(s), water heater, furnace, stereo, radio, compact disc player, washer, dryer, inverter
and cellular phone; aking, peeling and chips or other defects or damage in or to the exterior or nish caused by road hazards, airborne pollutants, salt, tree sap,
hail, or any other cause. Component part and appliance manufacturers issue limited warranties covering portions of the towable product not covered by the Limited
Warranty issued by Warrantor. To learn more on what specic component parts
and appliances are excluded from the Limited Warranty issued by Warrantor please contact your selling dealership or Warrantor directly or review the warranty packet inside the towable product.
EVENTS DISCHARGING WARRANTOR FROM OBLIGATION
UNDER WARRANTY:
Misuse or neglect, accidents, unauthorized alteration, failure to provide reasonable and necessary maintenance (See Owner’s Manual), damage caused
by off road use, collision, re, theft, vandalism, explosions, and overloading in
excess of the rated capacities, or other utilization of the product contrary to its design, instructions, or intended uses shall discharge Warrantor from any express or implied warranty obligation to repair any resulting defect.
DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES:
THE ORIGINAL PURCHASER OF THE TOWABLE PRODUCT AND ANY PERSON WHO IS AN INTENDED OR UNINTENDED USER OR BENEFICIARY OF THE TOWABLE PRODUCT, SHALL NOT BE ENTITLED TO RECOVER FROM WARRANTOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM ANY DEFECT IN THE TOWABLE PRODUCT, INCLUDING BY WAY OF EXAMPLE FUEL AND TRANSPORTATION EXPENSES TO DELIVER THE PRODUCT TO THE SERVICING DEALER, HOTEL ROOMS, LOST WAGES AND MOISTURE DAMAGE SUCH AS MOLD AND MILDEW. THE EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE DEEMED INDEPENDENT OF, AND SHALL SURVIVE, ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY LIMITED REMEDY.
Some states do not allow the exclusion or limitation of consequential or incidental damages, so the above exclusions may not apply to you.
LEGAL REMEDIES:
THESE LIMITED WARRANTIES ARE NOT INTENDED TO, AND DO NOT “EXTEND TO FUTURE PERFORMANCE.” ANY ACTION SEEKING REMEDIES FOR BREACH OF WARRANTY OR SEEKING TO ENFORCE THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTIES SHALL NOT BE COMMENCED MORE THAN ONE (1) YEAR AFTER THE EARLIER OF: (i) THE EXPIRATION OF THE WARRANTY COVERAGE PERIOD DESIGNATED ABOVE; (ii) THE FAILURE OF THE WARRANTOR TO REPAIR THE DEFECT AT ISSUE; OR, (iii) THE DATE ON WHICH THE BUYER’S ACTION ACCRUED UNDER APPLICABLE LAW. UNLESS PROHIBITED BY LAW, THE PERFORMANCE OF REPAIRS SHALL NOT SUSPEND THIS LIMITATIONS PERIOD FROM EXPIRING. THESE TERMS AND ALL WRITTEN AND IMPLIED WARRANTY DISPUTES BETWEEN WARRANTOR AND PURCHASER SHALL BE GOVERNED BY THE SUBSTANTIVE LAWS OF THE STATE OF OREGON, WITHOUT REGARD TO CONFLICTS OF LAW RULES.
Some states do not allow the reduction in the statute of limitations, so the above reduction in the statute of limitations may not apply to you.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS, WHICH VARY FROM STATE TO STATE.
LARGER PRINT VERSION AVAILABLE WITHIN THE OWNERS MANUAL AND UPON REQUEST ADDRESSED TO YOUR SELLING DEALER OR WARRANTOR’S WARRANTY DEPARTMENT.
Section 1 - General information ............................................ 3
Section 2 - DrivinG & Safety ..........................................................
9
Section 3 - exterior & interior care
...................................45
Section 4 - applianceS .......................................................................
67
Section 5 - equipment ......................................................................
87
Section 6 - Water SyStemS ...........................................................
101
Section 7 - propane SyStemS
...................................................... 113
Section 8 - electrical SyStemS
................................................ 125
inDex ............................................................................................................
135
2 0 1 3
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2013 HOLIDAY RAMBLER
MANUAL ADDENDUMS & TECH TIPS
www.monaco-online.com
Click on the brand logo, then click
on SERVICE link and choose either
MANUAL ADDENDUMS
or TECH TIPS
from the menu.
Check online for Addendums or Tech Tips
that may apply to your recreational vehicle.
The information contained in this document is intended to reect standard and optional equipment included in a typically equipped model at the time of delivery to the initial retail owner. Your actual unit may vary from this document as a result of optional equipment that is not generally offered on this model. In the case that you are not the initial retail owner of the unit, this document will not reect modications that may have been performed by previous owners.
©Copyright Monaco RV, LLC. All rights reserved. All other trademarks or registered trademarks are property of their respective holders. Brand name products of other companies mentioned in this manual are not endorsed by the manufacturer of the
motorhome.
Product information and specications are shown herein as of the time of printing. The motorhome manufacturer reserves the right to change product specications, designs and standard equipment without notice and without incurring obligation.
4/09/2012 WJB
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2013 HOLIDAY RAMBLER
WARRANTY INFORMATION FILE ...............................4
REpORTINg SAFETY DEFEcTS ..................................
4
SAFETY TERMS .........................................................
4
gLOSSARY OF TERMS ..............................................
5
chANgE OF OWNER INFORMATION ..........................
7
CALIFORNIA PROPOSITION 65 WARNING:
Most vehicles, including this one, contain and/or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. A wide variety
of vehicle uids, components, and parts—including building materials used in the interior furnishings in this vehicle—contain
and/or emit these chemicals, including formaldehyde. In addition, battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Consult with your doctor or other health professional for further advice concerning exposure from this vehicle to chemicals known to the State of California to cause cancer and reproductive harm.
General Information
Section 1
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2013 HOLIDAY RAMBLER
WARRANTY INFORMATION FILE
In addition to the Owner’s Manual, a Warranty Information File can be found in the recreational vehicle. This le contains valuable documents about the recreational vehicle systems and equipment. Also contained in the le are OEM manuals and component manufacturer warranty registration cards. The component warranty registration cards will need to be lled out and mailed. Be sure to read and understand all the information in this le to safely operate, maintain and troubleshoot those items.
Additional Information:
Changes, additions and supplemental information in the form of Manual Addendums and “Tech Tips” can be obtained by visiting our Web Site at www.monaco-online.com. Select one of the products from the product lineup. Go to the Service menu. A submenu will appear.
It may also be helpful to browse the “Tech Tips” menu for the other product lines. The tips may not completely apply to every model; however, information contained therein can be useful.
REpORTINg SAFETY DEFEcTS
If you believe that your recreational vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Trafc Safety Administration (NHTSA) in addition to notifying Monaco RV LLC.
If NHTSA receives similar complaints, it may open an investigation. If it nds that a safety defect exists in a group of vehicles, it may order a recall or remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or Monaco RV LLC.
To contact NHTSA, you may call the Vehicle Safety Hot line toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to http://www.safercar.gov; or write to: Administrator, NHTSA, 1200 New Jersey Avenue, SE, Washington, DC, 20590. You can also obtain other information about motor vehicle safety from http://www.safercar.gov.
SAFETY TERMS
Many of the safety terms are personal safety instructions. Denitions for the terms are listed below. It is important to thoroughly read and understand the safety instructions displayed throughout the manual. Failure to comply with specic instructions may result in personal injury or death. Many instructions are required by National Safety Associations.
WARNING:
Warnings contain information regarding
personal safety and/or pertaining to potential extensive or permanent damage to the recreational vehicle or its components by means of hazards or improper use.
CAUTION:
Cautions pertain to potential damage to the recreational vehicle and/or its components.
POISON:
A warning or caution pertaining to safety and/or use of a poisonous substance or harmful chemical.
NOTE:
Information and reminders concerning proper operation of the recreational vehicle and/or its components.
INSPECTION:
Inspection of the recreational vehicle and/ or its components is required. Additional instruction may follow.
LUBE:
Lubrication, or addition of a lubricant product, to the recreational vehicle and/or a specied component or part is required. Additional instruction may follow.
ASSEMBLE or REPAIR:
Assembly, disassembly or installation of a component or part, and/or repair to the recreational vehicle may be required. Assistance of Technical Support or Technician may be necessary.
INFORMATION:
References to additional information regarding operation of the recreational vehicle and/or its components found in additional sources, other than the Owner’s Manual. Also refers to the Warranty Information File found in the recreational vehicle.
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TIP:
Tips contain information, helpful hints and/or suggestion for ease of operation of the recreational vehicle or its components.
gLOSSARY OF TERMS
AC Electricity - Alternating current also known as household power.
Alternating Current (AC) - A current that varies periodically in magnitude and direction. A battery does not deliver alternating current. Also referred to as shore power, utility power, generator power, etc.
Ampere (Amp) - The unit of measure of electron ow rate of current through a circuit.
Ampere-hour (Amp-hr. AH) - A unit of measure for a battery electrical storage capacity, obtained by multiplying current in ampere by time hours of discharge. (Example: a battery which delivers 5 Amp. for 20 hours delivers 5 Amp. times 20 hours, or 100 Amp­Hr. of capacity.)
ANSI - American National Standards Institute.
ASTM - American Society for Testing and
Materials.
Black Water - Term associated with the sewage holding tank. The toilet drains directly into this tank.
British Thermal Unit (BTU) - Heat required to raise or lower temperature of one pound of water by 1° F.
Circuit - Electric circuit: path of an electric current. Closed circuit: complete path. Open circuit: broken/disconnected path.
City Water - A term associated with the water supply used at campgrounds. It is called city water because water is pulled from a central source (like in a city) and not the fresh water tank.
Curbside - Refers to the recreational vehicle side facing the curb when parked. Also called door side or passenger side.
Current - The rate of ow of electricity or the movement rate of electrons along a conductor. It is comparable to the ow of a stream of
water. The unit of measure for current is the
ampere.
Cycle - In a battery, one discharge plus one recharge equals one cycle.
DC Electricity - Direct current also known as battery power.
Direct Current (DC) - Power that is stored in a battery bank or supplied by photovoltaics, chargers and DC generators. Direct current is also know as battery power. Current only ows one way.
Drain Trap - A curve in all drains. Water is trapped in the curve, creating a tank odor barrier, preventing odor escape.
Dry Camping - Camping in the recreational vehicle when there is no city water hook-up or shore power. In other words, using only the water and power that is in the recreational vehicle and nothing from another source.
Dump Station - Sites used to drain waste (grey) and sewage (black) tanks. In most states it is illegal to drain waste tanks anywhere except at dump stations.
Dump Valve - Another name for the T-handle valve used to drain the sewage (black) and waste (grey) tanks.
Escape (Egress) Window - The formal name for the emergency window in the recreational vehicle. Egress windows can be easily identied by their red handles.
Full Hook-Up Site - A campground that has city water, shore power and sewer hook-ups or connections available.
Grey Water - Term associated with the waste water holding tank. Water from sink drains, shower and washer/dryer (if equipped) go in this tank.
House Battery - Powers 12 V lights and accessories inside recreational vehicle.
LED - (Light Emitting Diode) Indicator light.
LLA Battery - A Liquid Lead Acid battery
that uses liquid as an electrolyte. This type of battery (Wet Cell) requires periodic maintenance, such as cleaning the connections and checking the electrolyte level.
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General InformatIon - 1
2013 HOLIDAY RAMBLER
Low Point Drain - The lowest point in the plumbing. Drains are placed here allowing water to drain out of the lower end of the recreational vehicle. These drains must be closed when lling the water tank.
OEM - Term for Original Equipment Manufacturer.
OHM - A unit for measuring electrical
resistances.
Ohm’s Law - Expresses the relationship between voltage (E), ampere (I) in an electrical circuit with resistance (R); expressed as follows: E = IR. If any two of the three values are known, the third value can be calculated by using this formula.
Potable Water - Water that is safe for human consumption.
Pounds Per Square Inch Gauge (psig) -
Pressure measured with respect to that of the atmosphere. This is a pressure gauge reading in which the gauge is adjusted to read zero at the surrounding atmospheric pressure. It is commonly called gauge pressure.
Roadside - Refers to the recreational vehicle side facing the road when parked. Also called off-door side or driver side.
Shore Cord - The electrical cord that connects the recreational vehicle to an external 120 Volt power outlet.
Volt - The unit of measure for electric potential.
Watt - The unit to measure electrical power (rate of doing work) in moving electrons by or against an electric potential.
Wet Cell Battery - A type of battery that used liquid as an electrolyte and requires periodic
maintenance.
chANgE OF OWNERShIp/ADDRESS INFORMATION
Mail to:
MONACO RV, LLC. CUSTOMER SERVICE PO BOX 8160 COBURG, OREGON 97408
Please read terms and representations below before signing.
By your signature(s) on this form you represent the following:
1. You understand that the unit is to be used only for family camping and cross country travel on improved roads.
2. All information provided by you on face side of this form is true and correct.
3. You understand that you are purchasing a pre-owned recreational vehicle and Monaco RV LLC does not make any representation as to its present condition.
4. You understand the Monaco RV, LLC Limited Warranty on this recreational vehicle is not transferrable and only the original owner will have warranty coverage from Monaco RV, LLC.
TEAR OFF PAGE, MAIL FORM TO:
MONACO RV, LLC.
CUSTOMER SERVICE
PO BOX 8160
COBURG, OREGON 97408
Terms & Representations
Current Owner Information: (Please Print)
First Name Initial Last Name
Vehicle Identication Number Unit # (15 digits) (6 digits) Model/Year
First Name Initial Last Name
( ) Phone Number Street Address City State Zip
Date of Transfer (If Applicable)
Signature(s):
(New) Owner’s Signature Selling Dealer’s Signature (If Applicable) Date
Change of Address
Change of Ownership
(Please Print)
Submitted By: (Please Print)
Name:
Address:
City: State: Zip:
Phone: ( )
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General InformatIon - 1
2013 HOLIDAY RAMBLER
Notes
DRIvINg & SAFETY ...........................................10
TOW vEhIcLE ...................................................
10
DRIvINg TIpS ...................................................
10
TRIp pREpARATION ..........................................
12
hITchINg ThE TRAvEL TRAILER ......................
12
Tow Capacity and Class Ratings ...................13
Types of Hitches ..........................................14
Sway Control ...............................................14
Trailer Coupler ..............................................15
Hitch Ball .....................................................15
Safety Chains ...............................................15
Connecting the Trailer ...................................15
Ride Angle ...................................................16
TOW pLug cONNEcTION ..................................
16
Taillight Configuration: ..................................16
BRAkES
.............................................................17
Brake Controller ...........................................17
Electromagnets ............................................17
Bedding the Brakes ......................................18
Brake Adjustment .........................................18
Brake Inspection ..........................................19
Breakaway Switch ........................................19
WhEEL BEARINgS ............................................
19
BAckINg up ThE REcREATIONAL vEhIcLE ......
20
LEvELINg ..........................................................
21
Electric Tongue Jack ....................................21
Stabilizer Jacks (Optional) ............................22
cRANk hANDLES ..............................................
22
SET-up pROcEDuRE .........................................
22
DRY cAMpINg ..................................................
23
BREAkINg cAMp ..............................................
24
EMERgENcY ROADSIDE pROcEDuRES ............
24
In Case of Flat Tire .......................................25
Changing A Flat Tire .....................................25
TIRES ................................................................26
Importance of Air Pressure ...........................27
Load Inflation Table ......................................27
Inspecting & Pressure ..................................28
Air Pressure Checklist ..................................30
Supporting Tires When Leveling ................... 30
Tire Vibration................................................30
Tire Rotation ................................................30
Tire Replacement .........................................31
Axle Alignment ............................................. 31
WhEEL MOuNTINg ...........................................
32
EquA-FLEx SuSpENSION (OpTIONAL) .............
33
WEIghINg ThE REcREATIONAL vEhIcLE .........
33
Weight Terms ...............................................35
Weight Limits ...............................................35
Tire Pressure ................................................36
Cargo Carrying Capacity ..............................36
Scales .........................................................36
Weighing ......................................................37
SMOkE DETEcTOR ............................................
39
Operation ..................................................... 39
Testing .........................................................39
Maintenance ................................................40
Troubleshooting ...........................................40
cARBON MONOxIDE DETEcTOR .......................
40
Power Requirements .................................... 41
Operation ..................................................... 41
Alarm Testing ............................................... 42
Maintenance ................................................42
Service and Warranty ...................................42
FIRE ExTINguIShER .........................................
42
EgRESS ExIT WINDOW .....................................
43
Driving & Safety
Section 2
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2013 HOLIDAY RAMBLER
DRIvINg & SAFETY
Section Two contains information on driving tips, emergency situations, towing, safety devices, weighing the recreational vehicle and
tires.
WARNING: DO NOT OCCUPY, OR ALLOW OTHERS TO OCCUPY THE RECREATIONAL VEHICLE WHILE IT IS BEING TOWED. Seat belts are not installed in the recreational vehicle because recreational vehicles are not designed or intended to carry passengers while in transit. It is recommended that pets do not occupy the recreational vehicle during travel. The recreational vehicle manufacturer is not responsible for injury or harm resulting from persons or pets occupying the recreational vehicle during travel. Many states prohibit person(s) from riding inside the recreational vehicle during travel.
TOW vEhIcLE
It is extremely important the tow vehicle and related towing equipment is rated in capacity for the load of the recreational vehicle. A tow vehicle with an inadequate gross combined weight rating (GCWR) may experience mechanical failures and not provide adequate towing stability. The frame and drivetrain of the tow vehicle must be at least rated equal to or greater than the Gross Vehicle Weight (GVW) of the recreational vehicle. Towing a recreational vehicle with inadequate tow vehicle ratings can cause premature wear, fractures and/or breaks in the recreational vehicle and/or tow vehicle frame.
Consult the dealer for assistance in selecting a properly rated vehicle hitch receiver and related hitching hardware and accessories.
DRIvINg TIpS
Due to the length of recreational vehicle, turning radius will be much wider than an automobile. Always pay close attention to the perimeters: front, sides, rear, roof and undercarriage. Make sure the surrounding area is clear of any obstacles.
Use driving mirrors to observe trafc and the area of the recreational vehicle: tires, compartment doors, blind spots, etc. Use a push-pull method of steering, with both hands parallel on the steering wheel. Swerves and sharp turns, especially performed at high speeds, could result in the loss of control of the tow vehicle and the recreational vehicle. Keep in mind the combined size of the tow vehicle and recreational vehicle. Drive with extra caution to avoid situations which may require quick momentum changes. Increase reaction time by paying attention to trafc and road conditions 12 to 15 seconds ahead. When passing another vehicle, allow extra time and space due to the additional length and weight. Practice using the brakes away from trafc to get the feel of the distance required to stop the tow vehicle and recreational vehicle.
When traveling, make sure bridges can support the combined weight of the tow vehicle and recreational vehicle. Tonnage limits for bridges should be posted at entrances. Check the posted height of overhead clearances. Keep in mind road surfaces may have been repaved or become packed with
snow.
Therefore, the actual posted clearance height would not apply. When descending a long hill, manually shift to a lower gear and begin the descent at a slow speed. Do not allow momentum to build before trying to slow down. Downshift the transmission to lower gears using the engine to help control downhill speed and can extend the service life of the brake lining. Distance required to stop will be
greater.
If a sudden bumping or swaying occurs, it may indicate a at tire. Do not suddenly apply the brakes or accelerate in an attempt to drive out of it. Instead, come to a slow stop while driving as straight as possible. If conditions permit, coast to a very slow speed and try to avoid braking, except when the wheels are pointing straight ahead with the recreational vehicle and tow vehicle in line with each other. If the recreational vehicle begins swaying when accelerating to highway speed, back off the accelerator. This should reduce or eliminate swaying. If swaying begins again as speed increases, stop and check the load. Loaded weight may not be distributed evenly from side to side or there may be too much weight located behind the axles. Tongue weight recommendations for travel trailers are that 10 to 15% of the gross trailer weight be on the hitch ball. Redistribute the load as necessary before continuing.
Driving Cautions:
Avoid getting too close to the edge of the road. A soft shoulder may not support the weight of the recreational vehicle. Side spacing is best maintained by keeping the recreational vehicle centered in the lane.
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2013 HOLIDAY RAMBLER
Driving lanes in work zones can be uneven, congested and more narrow than usual. Be cautious of road debris that can
damage the undercarriage of the
recreational vehicle or cause damage to the tires, wheel rims or recreational vehicle. On back roads and single divided roads, tree branches and shrubbery can protrude into the roadway. Watch for low hanging branches, especially during inclement weather. Rain and snow will cause branches to hang lower than usual. Remember that posted speed signs are for passenger automobiles. Therefore, use extra awareness of the driving conditions and an appropriate speed for a vehicle pulling a recreational vehicle, especially on corners and mountain
roads.
Downgrade speed should be at least 5 mph less than upgrade speed, or downgrade speed should be attainable within three seconds of a brake application. Use a four second rule when following other vehicles at speeds under 40 mph. Use a ve second rule when following at speeds over 40 mph.
Right Turns: Negotiating a right-hand turn while pulling a recreational vehicle can be difcult. The operator may anticipate they can not make the turn without entering into the other lane or jumping the curb. A right-hand turn can be negotiated using these tips:
When
approaching a turn, look
into the mirror to ensure the
lane to the left is clear, then move wide to the left.
Prior to the
turn; the left rear wheel should touch the center line of the road and driver’s hip should be parallel to the roadside curb of the corner being turned. This will aid in avoiding a premature turn. Slowly make the turn. Check mirrors frequently. Be aware of necessary clearance and space management for the recreational vehicle while negotiating the turn.
Left Turns: The turn should be made when the driver’s hip reaches the center of the intersection. If two lanes are available, take the right hand lane. A vehicle or object located on the left-hand side is easier seen.
Ascending a Grade:
When approaching an uphill grade, assess the grade and length before beginning the climb. Prepare early for long climbs.
IMPORTANT SAFETY TIP: Turn on the four way flashers if road speed decreases significantly under the posted speed. Use pullouts if traffic is building.
Descending a Grade:
Prepare to descend a grade at the crest of the hill. Observe any signs indicating grade angle and duration. The sign may suggest maximum downhill speed according to the Gross Combined Weight. The combined weight of the two vehicle and recreational vehicle.
Night Driving:
Be well rested and alert when driving. If necessary, nd a safe place to stop and rest until ready to continue. Avoid using any interior lights that create a glare on the windshield. This will decrease visibility. Dim the dash lights to a comfortable level to reduce the level of glare.
Extreme Heat and Hot Weather
Conditions:
Check tire pressure frequently when traveling in hot conditions. Tire air pressure increases with heat. Do not let air out of a hot tire. The tires will return to correct/previous tire pressure when cool.
Winter and Cold Climate Conditions:
The recreational vehicle should be prepared for cold weather use. Keep speeds slow and steady; make moves gradually and increase the visual distance for a gain in reaction
time.
If the road or weather conditions are treacherous, nd a safe place to stop and wait for conditions to improve. Remove any ice build-up from the entry step to avoid accidental slipping.
020181c
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During cold weather, tire pressure can decrease. Check and ensure tires are at proper ination pressure.
Wet Conditions:
The risk of hydroplaning is increased if tires are worn or improperly inated. Be aware that heavy rain or standing water can affect brake effectiveness, causing them to apply unevenly or grab.
Refueling:
Be aware of the fuel port location on the tow vehicle. There may not be adequate space to turn around in the parking lot in order to reposition for the pump. Check overhead clearance before pulling through the fuel island. Be aware of the concrete/steel posts installed around the fuel island. Avoid running over the fuel
hose as it can get caught and cause damage to
the tow vehicle or recreational vehicle. Use of gloves is
recommended for
refueling.
TRIp pREpARATION
The following suggestions are a general guideline to follow when preparing for a trip.
Items to Carry:
An emergency road kit containing a ashlight, road ares,
warning signs and a
re extinguisher. Local, State and National Maps, as well as a ‘Motor Carrier’ road atlas for refueling station and truck repair facility locations. Hand tools, a 120 Volt AC polarity tester, battery hydrometer and an assortment of spare fuses. Potable and non-potable water hoses, a water pressure regulator and various
termination connectors for sewage.
Inspection:
Ensure all exterior items are stored or secured (i.e. antenna, ceiling vents and windows). Evenly distribute and secure cargo. Store heavy items near the rear axle and lighter items toward the front to prevent uneven stress and handling problems. Check all tires for accurate pressure and physical condition. Look around, above and under the recreational vehicle for obstructions or leaks. Test all exterior lighting: taillights, brake, license plate and clearance lights.
Inside the recreational vehicle store and secure heavier objects in the lower cabinets to maintain a low center of gravity for sway reduction. Secure loose items to prevent weight shifts. Store lighter items in the overhead cabinets. Close and secure all cabinet
doors and drawers and shower door.
Turn off interior lighting.
CAUTION: Open compartment doors slowly. Cargo may shift during travel.
TIP: Multi-purpose items, versatile clothing and periodic removal of unused cargo will streamline compartment storage space.
hITchINg ThE TRAvEL TRAILER
Tow hitches come in a variety of shapes and sizes for various applications. Generally, hitches are classied either weight carrying or weight distributing. A weight carrying hitch connects the recreational vehicle to the tow vehicle using a ball mount and hitch ball. Weight distributing hitches use an adjustable ball mount, hitch ball and spring steel levers that redistribute tongue weight. A weight distributing hitch is used in applications when the suspension of the tow vehicle prohibits use of a weight carrying hitch. In all cases, never exceed the tow vehicle manufacturers Gross Combination Weight Rating (GCWR).
090333f
020064b
020062
Polarity
tester
GB
GARDNER BENDER, INC
OPEN GROUND OPEN NUETRAL
OPEN HOT
HOT/GRD REVERSE HOT/NEU REVERSE
CORRECT
020155i
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Tow Capacity and Class Ratings
Several components comprise a tow hitch system. The weight rating of individual components that are part of the towing system must be greater than the gross weight of the load being towed. To help dene weight capacity of towing equipment, components are classied into weight groups. Maximum tow capacity is limited to the component with the lowest weight rating in the tow hitch system. Example: a ball mount may have a weight rating of 5,000 lbs. but the hitch ball is rated 3,500 lbs. Maximum tow capacity is reduced to 3,500 lbs. Many times a component will have a Class weight rating. These groups are shown in the chart:
WARNING: Be sure the weight ratings of the ball mount, tow ball and safety chains are equal to or greater than the load. The use of an extension to the receiver or extended ball mount will significantly reduce hitch receiver weight ratings. Modifications to the hitch receiver, or use of the hitch receiver other than intended, can void the warranty of the hitch receiver, tow vehicle chassis or both.
CAUTION: Never exceed the tow vehicle manufacturers GCWR. Damage to the tow vehicle suspension, frame, drivetrain and/or tires can occur. Inadequate GCWR of a tow vehicle can lead to poor handling, mechanical failure or unexpected sudden loss of control leading to accident, injury or death.
CAUTION: It is highly recommended to install a frame mounted hitch receiver on the tow vehicle. A rear bumper is not suitable in towing strength compared to a frame mounted hitch receiver.
WARNING: Do not tow a trailer or vehicle that exceeds the rated capacity of the hitch receiver. Overloading the hitch receiver can cause unusual handling characteristics and overstress the hitch receiver and chassis. It could also void the warranty.
Terms Used to Describe the Typical Travel
Trailer Hitch Components:
Hitch Receiver: Component tted to a
tow vehicle that receives a ball mount. Ball Mount: A removable component the hitch ball is bolted to that ts into the receiver. Sway Control: Device that ts between the trailer frame and tow vehicle hitch to reduce trailer sway. Trailer Coupler: The socket and lock assembly located at the front of the trailer frame that receives and secures the hitch ball. Spring Bars: Spring steel levers that afx between the trailer frame and ball mount used to absorb and distribute
tongue weight.
Tongue Weight: Weight exerted on the hitch ball by the trailer coupler. Breakaway Switch: Engages the trailer brakes if trailer uncouples in
transit.
WARNING: Ensure the weight ratings of ball mount, hitch ball and safety chains are equal to or greater than the load. The use of an extended ball mount will significantly reduce hitch receiver weight ratings.
020268h
Weight Ratings located here
Ball mount with hitch ball
CLASS I CLASS II CLASS III CLASS IV CLASS V
Weight
Carrying
Hitch
TW - Up to 200
lbs.
WC TW - Up to 350 lbs.
TW - Up to 500
lbs.
TW - Up to 750
lbs.
TW - Up to
1,200 lbs.
GTW - Up to
2,000 lbs.
WC GTW - Up to 3,500 lbs.
GTW - Up to 5,000 lbs.
GTW - Up to 7,500 lbs.
GTW - Up to
12,000 lbs.
Weight
Distributing
Hitch
--- --- ---
TW - Up to
1,200 lbs.
TW - Up to
1,400 lbs.
--- --- ---
GTW - Up to
12,000 lbs.
GTW - Up to
14,000 lbs.
GTW = Gross Trailer Weight. Weight of trailer fully loaded. TW = Tongue Weight. Weight pushing down on Tow Ball. WC = Weight Carrying. Weight carrying capacity of the Ball Mount. WD = Weight Distributing. Weight carrying capacity of a weight distributing hitch.
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Types of Hitches
Weight Carrying Hitch:
A weight carrying hitch relies on the tow vehicle suspension, axles and tires to support the added weight of a recreational vehicle. As recreational vehicle weight and tongue weight increase, the suspension on the tow vehicle is adversely affected. Tongue weight will cause the tow vehicle rear suspension to sag, also transferring weight from the front suspension to the rear. This negatively affects front end alignment geometry, handling and braking characteristics. Tow vehicle tires must be rated and properly inated to support any added weight while towing.
Ball Mount:
Ball mounts come in various congurations and weight limitations. Three things should be considered when selecting a ball mount: weight rating, pin to ball center length and rise/drop. The weight rating of the ball
mount, tongue weight and tow weight must
meet or exceed the total load weight. Pin to ball center should not exceed 8”. Ball mounts of longer length will signicantly reduce the
weight rating of the
hitch receiver.
Observe weight reduction percentages that may be listed on ball mounts longer than 8”. Selecting how much rise or drop for a ball mount is relative to hitch receiver height on the tow vehicle and height of the coupler with the recreational vehicle level.
Weight-Distributing Hitch:
Weight distributing hitches use spring bars to absorb and re-distribute tongue weight to all axles of the tow vehicle and trailer to help offset tongue weight on the tow vehicle’s rear suspension. Spring bars are made of spring steel. They are an independent suspension component. Spring bars are rated in pounds capacity. Example, spring bars rated 500 lbs. are half the capacity of 1000 lbs. spring bars. Which weight rating to select is best left to a professional to determine as selection is determined by tongue weight, tow vehicle suspension, any additional loads and to some extent GCWR. Setting hitch ball height and head angle will determine how much weight the spring bars will offset. A weight distributing hitch that is correctly setup should sufciently offset tongue weight so the tow vehicle’s suspension does not vary more than ¾” from its stock ride height.
The spring bars should be parallel to the trailer frame and tow vehicle and recreational vehicle should be near level. It is recommended to have a professional perform the initial setup. Improper adjustments and ride angles that are not level can cause sway or other undesirable towing characteristics.
Sway Control
Trailer sway (shtailing) is when the back of the trailer oscillates left and right and can potentially become quite severe. There may be one or a combination of reasons that can cause trailer sway.
Tongue weight – Tongue weight should be 10-15% of Gross Trailer Weight. Ensure adequate tongue weight. Ride Attitude – The assembly of the trailer and tow vehicle should be level. Correct as necessary. Load Balance – The load of the trailer should be balanced left to right. Tire Pressure – Check tire ination pressure on the trailer and the tow vehicle. Weigh the assembly (See Weighing) then adjust tire pressures accordingly. Environmental Conditions – This can be a cross wind, large vehicles (trucks or busses) passing in the same direction or opposite direction. Going downhill can also exacerbate a sway condition depending on grade, driving style and
road conditions.
If all these factors have been eliminated as potential causes of sway, there are mechanical sway control devices available. These devices afx between the hitch system and the trailer.
Spring Bars
020097
Typical Weight Distributing Hitch
020314
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Trailer Coupler
Information regarding coupler classication, weight rating and hitch ball diameter is permanently marked on the trailer coupler. The coupler uses a “clamp” to secure the hitch ball inside the coupler socket. Open the coupler latch prior to making the connection. After lowering the coupler onto the hitch ball, close the latch. Conrm the clamp has secured the hitch ball into the socket by using the tongue jack to slightly raise up on the hitch ball. When properly secured, the tongue coupler will attempt to lift the back of the tow vehicle. Never place ngers around or inside the socket while making the connection.
Hitch Ball
Hitch balls are available in three common diameters: 1-7/8”, 2” and 2-5/16”. The larger the diameter of the hitch ball, the higher the weight rating. The diameter of the hitch ball shank also factors into weight rating. Match shank diameter with the hole in the ball mount or weight distributing head. Shank clearance should not exceed 1/16”. There should be at least two additional threads extending past the nut when the hitch ball is secure.
Safety Chains
Safety chains are required by law when towing any load. Chains and fasteners must be rated for the load being towed. Attach chains to crisscross under the towing equipment. Allow just enough slack in the chains to make sharp corners without dragging on the road
surface.
If towed load should become uncoupled from the hitch ball, the towing equipment will be cradled by the safety chains. If the towed load does uncouple, do not attempt to make a sudden stop and aggravate the situation. Apply the brakes with gentle, steady pressure. Pull over to a safe location.
CAUTION: Never loop safety chains around the ball hitch. Use the provisions in the hitch receiver to attach safety chains.
Connecting the Trailer
Weight Carrying:
An assistant will ease this process by guiding the tow vehicle operator until the hitch ball is located under the coupler socket.
Inspect all hitch related hardware for safety integrity, tightness and damage. Lower the tongue jack until the coupler socket clears the hitch ball. Open the coupler latch. Back up the tow vehicle until the hitch ball is directly under the coupler socket. Lower coupler until it is seated on the hitch ball then close the latch. Conrm the connection to ensure the coupler clamp is below the ball and not riding on top. Raise the tongue jack completely. If a footpad or wheel is removable, stow at
this time.
Attach the breakaway cable to the tow vehicle. Allow enough slack for tight turns. The breakaway switch cable should be positioned on the tow vehicle separate from the hitch assembly. Attach the safety chains to proper location on the hitch receiver. Never loop chains around the hitch ball. Connect trailer wiring harness to the tow plug connection on the tow vehicle. The next step is checking the trailer brakes. Close vents, windows and doors and secure items before performing this test. Drive forward and check the trailer brakes by using the manual feature on the brake control.
Weight Distributing:
An assistant will ease this process by guiding the tow vehicle operator until the hitch ball is located under the coupler socket.
Inspect all hitch related hardware for safety integrity, tightness and damage. Lower the tongue jack until the coupler socket clears the hitch ball. Open the coupler latch. Back up the tow vehicle until the hitch ball is directly under the coupler socket. Lower coupler until it is seated on the hitch ball then close the latch. Conrm the connection to ensure the coupler clamp is below the ball and not riding on top.
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Extend the tongue jack until the jack is supporting the tongue weight and some tow vehicle rear suspension weight. This will reduce tension when installing the spring bars. Select equal number of chain links so spring bars carry equal tension. Hook chains to spring bar clamps on trailer frame. Use a tool to pry clamps over center. Engage safety clip mechanism on spring bar clamps. Spring bars should be parallel with trailer frame when complete. Retract the tongue jack completely. If a footpad or wheel is removable, stow at
this time.
Attach breakaway cable to the tow vehicle. Allow enough slack for tight turns. The breakaway switch cable should be positioned on the tow vehicle separate from the hitch assembly. Attach the safety chains to proper location on the hitch receiver. Never loop chains around the hitch ball. Connect trailer wiring harness to the tow plug connection on the tow vehicle. The next step is checking the trailer brakes. Close vents, windows and doors and secure items before performing this test. Drive forward and check the trailer brakes by using the manual feature on the brake control.
NOTE: Confirm the hitch is properly locked before towing. Confirm spring bars are adjusted for proper weight distribution.
Ride Angle
The recreational vehicle must be level when hooked to the tow vehicle. If the hitch is too low, the nose of the recreational vehicle may drag on high spots in the road. If the hitch is too high, the tail end of the recreational vehicle may drag. Either of these conditions will affect towing stability.
When the tow vehicle and recreational vehicle are level, the suspension will work properly and within the design limits. If instability is still present, an “Anti-Sway” device may be necessary to ensure a smooth safe ride and predictable towing.
NOTE: The recreational vehicle should be in a level position when hitched to the tow vehicle.
TOW pLug cONNEcTION
The recreational vehicle is equipped with a wire harness located near the coupler. Current draw should not exceed ten amps for each designated light circuit.
The Tow Harness Wires are Color Coded:
1. White, 10 gauge - Ground
2. Blue, 12 gauge - Electric Brake
3. Green, 14 gauge - Tail, License & Running Lights
4. Black, 10 gauge - Battery Charge
5. Red, 14 gauge - Left Turn & Stop Lights
6. Brown, 14 gauge - Right Turn & Stop Lights
7. Yellow, 14 gauge - Auxiliary Circuit or Backup Lights.
Taillight Configuration:
Taillights come in different congurations referred to as a 2-wire or 3-wire conguration. A 2-wire conguration has all red lenses. A 3-wire conguration usually has red and amber lenses. Amber is used for turn signals only and red for taillight and brake light. These systems are electrically different. Whenever hooking a 2-wire system to a 3-wire system, or vice versa, a converter box must be installed for correct taillight function. A taillight converter is available from auto and RV supply stores. Do not attempt to wire a tow plug connector if unfamiliar with these systems. A trained technician will install the proper converter so the taillights and turn signals work correctly on the tow vehicle and the recreational vehicle.
080244
Viewed from Trailer End
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BRAkES
Brake Controller
The recreational vehicle brakes are controlled electrically. This requires a brake controller be mounted inside the tow vehicle. The brake controller varies voltage output to change braking force.
Increasing voltage (gain) increases the amount of braking force. To ensure safe brake performance and timely reaction of the recreational vehicle brakes, the brake controller will need to be synchronized so the tow vehicle brakes and recreational vehicle brakes react progressively in unison.
Brake controllers come in two basic congurations; Proportional and Time Delayed. While both systems have adjustable gain control, the difference is how and when the control signal to the brakes is generated.
Proportional controllers use an adjustable pendulum that senses the amount of braking inertia. Changing pendulum angle changes inertia sensing and when the control signal is
generated.
Time Delayed controllers use a timer. The control signal is generated shortly after the brake lights illuminate.
Both gain and synchronization (proportional controller) adjustment will require practical application testing. Thoroughly review the brake controller manufacturer’s instructions to properly adjust controller settings. Testing will involve increasingly aggressive stops on dry pavement, free of sand and gravel. Optimum synchronization and gain settings are correct when the driver does not get the sensation the recreational vehicle is pushing the tow vehicle or the recreational vehicle is over-braking. Gain settings will change based on load. Refer to the instructions in the OEM brake control manual on how to synchronize the brake control system.
NOTE: Refer to brake controller OEM manual for further information and adjustment settings.
CAUTION: Verify the area is clear of vehicular and pedestrian traffic before performing a brake synchronization test.
NOTE: Minimum stopping distance is achieved when wheels approach lock-up. Wheel lock-up results in poor vehicle stability and control. Not all recreational vehicle brakes are capable of wheel lock-up. This depends on the load, brake type, tire to surface traction. Gain settings will change based on load.
Electromagnets
The brake controller charges an electromagnet. The magnet rides against a machined surface of the brake drum. When energized, it moves an actuating lever that expands the brake shoes against the drum. Increasing gain (voltage) to the electromagnets causes the magnet to grip the machined surface more rmly resulting in increased braking force. It is normal for the electromagnets to click when applying the brakes
The electromagnets and the machined surfaces of the brake drum are inspected during routine wheel bearing maintenance or when brake performance degrades. This is an indicator either the electromagnet is worn or the brakes are out of adjustment or both. The electromagnet is replaced as a component.
020310
Typical brake controller
Typical electromagnet brake assembly
090302
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Bedding the Brakes
New brakes will require a “bedding” process to properly seat and cure the brake shoes and electromagnets. The process involves making several brake applications (between 10 and
20) after which brake performance should increase. When performing the bedding process, select a road with limited or no trafc
and safe road conditions.
With the recreational vehicle properly hitched including spring bars, accelerate to approximately 40 mph. Using the manual brake lever on the brake control, apply only the trailer brakes with brake control initially set to approximately 50% gain. Slow to approximately 20 mph. Increase gain to work the trailer brakes. Decrease gain if the wheels lockup. Repeat the process several times. Allow a cool down period between applications to avoid overheating of trailer brake components. The brakes are now bedded. The process will need to be repeated when shoes and/or magnets are replaced.
Brake Adjustment
The brakes on the recreational vehicle are not self-adjusting and require periodic manual adjustment to maintain satisfactory performance. Loss of braking performance regardless of gain setting is an indication of brakes needing adjustment. While loss of performance can be caused by non-functioning electromagnets, brake adjustment must also be checked.
It is recommended to check brake adjustment after the rst 200 miles if the recreational vehicle is new or after brake shoes and/or electromagnets are replaced. Regular adjustments should be performed every 3,000 miles thereafter.
WARNING: Brake adjustment requires elevating the wheels and possible removal of the brake drum for further inspection. Improper technique in jacking and supporting the frame and axles can result in damage, injury or death. Use only sufficiently rated heavy duty hydraulic jack and jackstands whenever elevating any wheel position.
WARNING: Do Not go under the recreational vehicle unless it is resting on properly placed jack stands. Reference axle and brake OEM manual for detailed instructions.
1. Carefully elevate and securely support the wheel with suitable rated jack stand(s).
2. Remove adjuster inspection plug located on reverse side of backing plate opposite adjuster.
3. Rotate adjuster with screwdriver or suitable tool until brake shoes expand making wheel difcult to turn by
hand.
4. Rotate adjuster the opposite direction until shoes have enough clearance to allow wheel to turn freely with very slight drag.
5. Uniformly adjust brake shoe clearance on all wheels
ADJUSTER
ROTATE HERE
Rotate adjuster to expand or retract brake shoes
090303c
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If brake performance remains unsatisfactory, the cause may be mechanical or electrical. Have a qualied professional inspect and test the system.
WARNING: Do not continue operation if brake performance is unsatisfactory. Have a qualified professional inspect and repair the braking system. Continued operation can result in accident, injury or death.
Brake Inspection
Recreational vehicle brakes must be inspected at least once a year or more frequently depending on use or anytime brake performance declines. Replace magnets and
shoes when worn or scored as this affects
brake performance. Inspect the backing plate, magnet arm, magnet and brake shoes. If disassembled, all parts must be reassembled to the same brake and drum assembly.
Inspect the magnet arm for any loose or worn parts. Check shoe return springs, shoe hold down springs and the adjuster spring for stretch or deformation. Replace worn components as necessary.
WARNING: ASBESTOS DUST HAZARD! Some brake shoe friction materials contain asbestos. Observe all safety protocols when servicing brakes:
1. Avoid creating or breathing dust.
2. Avoid machining, ling or grinding the brake lining.
3. Do not use compressed air or a dry brush for cleaning. (Dust can be removed with a damp brush.)
Breakaway Switch
The breakaway switch is located on the front of the recreational vehicle. The breakaway switch is a mandatory safety device that activates the recreational vehicle brakes should the recreational vehicle become unhitched from the tow vehicle. Attach switch cable to the tow vehicle framework. Ensure cable has a direct line of pull should the recreational vehicle become unhitched. The onboard battery supplies power for the brakes. The battery must be charged and in good condition. Periodically test the breakaway switch to assure the safety system is working.
CAUTION: Attach breakaway cable in direct line of pull to tow vehicle framework. Do not attach cable to hitch ball, safety chains or other compromising location.
To Test:
Hitch tow vehicle and recreational vehicle. Do Not Connect Tow Plug! Damage to the brake controller will result if the breakaway system is activated. Pull out the breakaway switch pin then attempt to drive forward. The recreational vehicle will resist movement if the breakaway system is operating correctly.
CAUTION: Unplug the tow connection before testing the breakaway system! Damage to the brake controller will result!
NOTE: Lubricate the switch pin periodically to ensure pin separation. Make sure the pin is securely in place each time the recreational vehicle is used. Do not use the breakaway switch as a parking brake. Continuous operation will damage brake magnets and drain the battery.
WhEEL BEARINgS
Wheel bearing dust caps can be equipped with or without a grease zerk tting. Regardless of dust cap style, the wheel bearings should be inspected every year or 12,000 miles, whichever occurs rst. Wheel bearings are adjusted with a small amount of axial end oat. Correct end oat is essential to maximize bearing service life. While dust caps with a zerk tting may help with serviceability, inspection is required to ensure the bearings are in acceptable condition for continued service.
NOTE: The recommended lubricant is Lithium grease with NLGI rating
GC-LB.
020320
Breakaway switch
SAFETY BREAKAWAY SWITCH
WILL NOT OPERATE
unless hooked to a power source
equivalent to or greater than an
automotive type 12 Volt, 12 amp-hour
wet cell battery.
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Dust Caps with Zerk:
These caps provide serviceability with a grease gun. Use a hand grease gun only when servicing. Over-pressurization can damage the grease seal contaminating the brake linings.
NOTE: Do not mix grease base types. Thoroughly remove old grease from all surfaces when servicing the bearings.
INSPECTION: Inspect the wheel bearings every year or 12,000 miles, whichever comes first.
BAckINg up ThE REcREATIONAL vEhIcLE
The driver should be comfortable using the mirrors and/or the co-pilot’s directions for assistance. Practice backing up in a large, unobstructed parking lot. Select a solid, level site located on the roadside with a direct eld of vision from the roadside mirror.
If the site is on the curbside, the driver will have a blind spot when backing up. Stop before backing into a site. Get out and observe the area for soft ground, posts, large rocks, low hanging tree limbs or other obstacles. When site conditions are satisfactory, prepare to back in carefully.
Make a wide turn then turn back the opposite direction to set the recreational vehicle in a position to maneuver into the space.
The driver may become disoriented by the direction of the steering wheel in relation to the direction of the recreational vehicle when backing up. Move the bottom of the steering wheel in the desired direction of the recreational vehicle.
Example: If the desired direction of the recreational vehicle is left, rotate the bottom of the steering wheel left. If the recreational vehicle moves in an undesirable direction, pull forward just far enough to realign the recreational vehicle with the space.
The co-pilot should stand safely at the left rear corner of the recreational vehicle, within view of the driver in the roadside mirror, and use the hand signals for directing travel of the rear of recreational vehicle. If the desired direction of the recreational vehicle is left, the co-pilot points left. This type of directional signal is easily discerned in the mirror by the driver. Keep directional signals steady until movement is done.
The Five Directional Signals are:
1. Co-pilot uses left hand and arm held horizontal with forenger pointing right, to direct rear of recreational vehicle right.
2. Co-pilot uses right hand and arm held horizontal, with forenger pointing left, to direct rear of recreational vehicle to the left.
020083h
Bearing surface without moisture damage.
090415
Bearing surface with moisture damage.
090415b
090536
With Zerk Fitting
Without Zerk Fitting
Remove plug to
access zerk tting.
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3. Co-pilot uses both arms and hands parallel with thumbs pointing up and to rear in a waving vertical motion. This signals driver to maintain a straight back direction.
4. Co-pilot holds arms vertically, hands open with palms facing one another. Start with a wide separation of the hands. Gradually close the distance between them in a rate appropriate to vehicle speed to indicate the amount of distance to a stopping point.
5. Closed sts indicate STOP.
LEvELINg
Leveling the recreational vehicle will require an assortment of wooden blocks be placed under the tires to level side to side. The tongue jack is used to level the recreational vehicle front to rear. Afx a pair of leveling gauges, available at RV supply stores, to a front and side corner of the recreational vehicle to simplify the process. If a side is low, place an appropriate amount of blocks in front of or behind the tires on the low side. Use the tow vehicle to pull the recreational vehicle tires onto the blocks. See “Supporting Tires When Leveling” in this section. It may be necessary to build a ramp of wooden blocks. The blocks must support tires across the entire width of the tread to prevent tire damage. Once side to side leveling is satisfactory, the tow vehicle can be unhitched.
Operation:
Securely chock all wheels of the recreational vehicle to prevent movement. Unhook the tow plug connection and break away switch from the tow vehicle. Adjust the tongue jack to rest on
the ground or on
a wooden block. Wooden blocks may be placed under the jack to gain additional
height.
Release the coupler­locking device and raise the recreational vehicle coupler to clear the hitch ball. Move the tow vehicle away from the recreational vehicle. Adjust the jack to level the recreational vehicle front to rear. Once leveling is complete, lower stabilizing jacks (optional equipment) until the jacks contact the ground or wooden blocks. Do not use the stabilizer jacks for leveling on uneven
ground or to change tires.
WARNING: Do not use the stabilizing jack(s) for leveling on uneven ground or to change tires. Do not use the front jack to change tires or elevate any wheel off the ground. Damage to the front jack, stabilizer jack(s) and recreational vehicle may occur.
NOTE: In extreme cases, the use of leveling ramps under the tires may be necessary to level the recreational vehicle.
Electric Tongue Jack
A 12 Volt DC gear motor provides quick hitching and unhitching of the recreational vehicle. The operation is controlled by a single push button. Manual operation can be used if battery power is lost.
Power Extend/Retract:
Battery must be fully charged. Press the extend/retract switch until the desired height is obtained. Release the switch. The other switch activates the light.
Properly Chocked
Wheel
090368
Manual Tongue Jack
020318
020047g
Electric tongue jack
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Manual Extend/Retract:
Insert the crank handle. Rotate the crank handle in the desired direction until the desired height is obtained. Remove the crank handle.
WARNING: The handle can cause injury if the electric motor is activated. Remove handle before activating motor.
Stabilizer Jacks (Optional)
The stabilizer jacks are mounted on the front and rear roadside and curbside of the recreational vehicle. These jacks are for stabilizing only. Primary leveling is performed with blocks under the wheels and the tongue jack. Lower the stabilizing jacks after leveling by using the crank handle until they rmly contact the ground. Place wooden blocks under the pads if necessary. Raise jacks by turning the cranks counterclockwise.
CAUTION: Do not use the stabilizing jack(s) for leveling on uneven ground or to change tires. Never use jack(s) to elevate any wheel off the ground. Damage to the stabilizer jack(s) and recreational vehicle main frame can occur.
cRANk hANDLES
There are various crank handles used to operate such items as the front power jack, stabilizer jacks (optional), and undercarriage mounted spare tire carrier. The crank handles are located within the interior living area.
SET-up pROcEDuRE
The set-up procedure has information on hooking up the utilities and preparing the appliances for use. Specic information on the slideout room, awning and leveling operation is discussed in other sections. The set-up procedure is only a guide as not all models and oorplans are equally equipped. Locations of some items will vary with options and oorplans.
1. Level the Recreational Vehicle:
Follow the procedures and guidelines for “Leveling” in this section. The parking surface needs to accommodate the weight placed on the tongue jack. If applicable, unlock any slide locks which may secure the slide room. Check for lateral clearance before extending the slide out room.
2. Hook up utilities and prepare appliances for use:
Open the primary propane tank valve.
Prepare the shore power cord for connection. Uncoil and inspect the cord. Perform necessary cord maintenance. Install proper electrical adapters if necessary. Operate electrical appliances in sequence when hooked to limited shore power service. Turn shore power circuit breaker Off prior to plugging in the shore power cord. (See “Shore Power Hook-up” in Section 8.)
If possible, begin appliance operation on propane for the rst 60 minutes. Switch refrigerator operation to propane, start the water heater and furnace (if needed).
CAUTION: If shore power service is limited to 15 or 20 Amps, use of light duty extension cords and electrical adapters will create a voltage loss through the cord and at each electrical connection. Line voltage loss and resistance at each connection can overheat electrical connections. Damage to sensitive electronic equipment may result.
020045
020045b
020360b
Stabilizer Jack Crank Handle
Manual Crank for Power Jack
020047g
Using manual crank
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2013 HOLIDAY RAMBLER
CAUTION: Do not remove cover from the shore power supply to troubleshoot electricity to the recreational vehicle. Serious personal injury or death may occur. If there is no power to the recreational vehicle inform the park manager. It is the park manager’s responsibility to fix any problems with the shore hook-up at the site.
NOTE: To avoid shore power overload when hooked to 30 Amp service, determine the current load prior to turning on appliances or using interior outlets.
If cable service is provided, connect a 75 Ohm RG59 or RG6 cable to the cable connection located on roadside of the recreational vehicle. Hook a potable water hose to the city
water connection.
CAUTION It is recommended to place a pressure regulator at the water source to protect the potable water system from over­pressurization. Some water sources have high water pressure, particularly in mountainous regions. High water pressure is anything over 55 psi (pounds per square inch). Excessive water pressure may cause leaks in water lines and/or damage the water heater. Excess pressure can cause the water hose to swell and burst.
WARNING: Hose and hose fittings not manufactured for potable water can contain unsafe levels of lead. It is highly recommended to use only fresh water supply hoses manufactured for potable water use.
Attach the sewer hose. Sewer drain pipe diameters are generally either 3” or 4”. Proper sewer hose adapters will ensure against leaks or spillage. With the sewer hose properly connected open the grey water valve. The black water valve remains closed until the tank is full or until time of departure.
DRY cAMpINg
Below are suggestions to follow when staying at a location that does not have electrical, water or sewage hook ups. Plan ahead and conserve resources.
Before arriving at the site, ensure batteries are fully charged and properly maintained (See
Battery Maintenancein Section 8), the fresh water tank and water heater are full and waste holding tanks are empty.
Setting Up for Dry Camping:
Switch refrigerator operation to propane (gas). Turn on the water heater using propane about an hour before hot water is
needed.
If the furnace is required, set the thermostat temperature lower to prevent excess cycling.
Check on small items that use battery power, such as the porch and compartment lights, etc. Even one light accidentally left on reduces battery reserves considerably. Build a campre when spending nighttime hours outdoors. Extinguish the ames before retiring for the evening. Many campgrounds place wood or cement barriers between the site space and re pit. Keep ashlights handy. If interior lights are needed, use one light in a central location. During the day it is still important to conserve on energy. Turn on the water pump only when using water. Check the monitor panel frequently. Keep track of water usage and battery consumption. Routinely check the propane level. Remember the furnace uses more propane in cold weather. Leave shoes outdoors or at the entry step to avoid tracking in dirt. Open windows during the day instead of
using the roof air conditioner.
Plan what is needed from the refrigerator prior to opening. If no picnic table is available, eat at the dinette table by candlelight. Careful management of water is critical when dry camping. Know the tank capacities. Do not ll the sink full of water to wash a few dishes. Use disposable dishes whenever possible.
040473d
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DRIVING & SAFETY - 2
2013 HOLIDAY RAMBLER
BREAkINg cAMp
Preparing the recreational vehicle for travel will require several tasks. Properly secure and store items to prevent them from getting lost or damaged. Below is a checklist to reference when preparing to break camp.
Outside Checklist:
Disconnect the cable TV, lower the television antenna (if applicable). Retract the awnings and secure them for travel. Close propane tank valve. Drain and ush the holding tanks. Disconnect the sewer hose. Flush hose with clean water. Store the hose. Fill the fresh water tank. Disconnect and store the fresh water hose. Remove the water pressure regulator from the city
water faucet.
Turn shore power breaker off and disconnect the power cord. Wind up and store the power cord. Secure all compartment doors and entry door. If applicable, raise all stabilizer jacks.
Interior Checklist:
If applicable, clear the slideout room path and clean the oor. After conrming compartment doors are closed, retract the slideout room. After the slideout is fully retracted, install locking bar mechanism (if equipped)
and secure.
If applicable, secure and fasten the bi-fold and pocket doors. Lock the
shower door.
Close roof vents and
windows.
Secure any loose, heavy or sharp objects in case of a sudden stop. Close all cabinet doors
and drawers. Turn off water heater,
water pump and furnace. Turn the interior lighting off. Walk through the interior and check for any unsecured items.
Departure Checklist:
Check items in storage compartments
to ensure shifting or damage does not occur.
Check above and under the recreational vehicle and tow vehicle for obstructions. Close and lock outside compartment
doors.
Check operation of all exterior lights, taillamp, brake, license plate and clearance lights. Inspect tires and wheels. Secure and lock the entry door for travel. Secure all awnings and travel locks, if applicable. Carefully pull forward out of the campsite. If necessary, clean the site and check for any forgotten items.
EMERgENcY ROADSIDE pROcEDuRES
If an emergency situation occurs, carefully apply the brakes and pull off the roadway a safe distance from trafc (if possible). Set the parking brake and turn on the hazard warning ashers, especially when parked alongside trafc lanes.
An emergency road kit should include at least three reective warning signs, road ares, a ashlight, spare automotive fuses and an assortment of hand tools. The recreational vehicle is equipped with a re extinguisher inside, near the entry door. For added safety, consider a separate re extinguisher. Display road ares or reective warning signs if the recreational vehicle is alongside the road for any length of time.
Guidelines for placing the warning triangles depend upon the road characteristics and visibility. For example: The standard placement is 10’, 100’ and 200’ from the rear of the recreational vehicle when on a divided highway or one-way road.
WARNING: In case the recreational vehicle requires towing, ensure all precautions are followed. The manufacturer WILL NOT cover damage to the recreational vehicle caused by a towing company. Never allow anyone to go under a recreational vehicle while it is being lifted by towing equipment. Severe injury or death can occur.
040400
Screw potable hose
ends together to prevent leakage and insects from entering
the hose.
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2013 HOLIDAY RAMBLER
In Case of Flat Tire
In the event of a at tire, it is recommended to call for roadside assistance. Proper equipment is necessary to change a tire due to the size and weight of the recreational vehicle. A professional service technician will have the equipment and training needed to repair or replace the tire.
In the Case of Sudden Tire Failure:
Avoid heavy braking. Slowly move to a rm, level spot safely away from oncoming trafc. Turn hazard ashers on. Set up ares or triangular reectors to alert passing motorists.
Changing A Flat Tire
WARNING: Tire changing is extremely dangerous. It is highly recommended that this procedure be performed by a qualified professional service technician with proper training and tools.
Tools Needed to Change Flat Tire:
Hydraulic Jack with at least half the capacity of GVWR (found on the Federal Certication Label on the recreational vehicle). 2” x 12” x 3’ plywood. Jack stand. ¾” thick plywood block. Lug wrench. Torque wrench and socket. Flares or triangular reectors.
NOTE: Hydraulic jack, lug wrench, jack stand, 3’ plywood, ¾” plywood block, torque wrench, flares and triangular reflectors are not supplied with the recreational vehicle.
WARNING: Never allow anyone to crawl under the recreational vehicle while being lifted by the hydraulic jack or if a wheel has been removed. Severe injury or death can occur. Always remain a safe distance from the road and oncoming vehicle traffic.
WARNING: Chock all remaining tires to prevent accidental movement of the recreational vehicle.
WARNING: Do not use rear stabilizer jacks to change tires or to elevate any wheel off the ground. Do not use the tongue jack to elevate any wheel off the ground. Damage to the tongue jack, stabilizer jack(s) and recreational vehicle may occur.
To Change Flat Tire:
Chock the remaining tires to prevent accidental vehicle movement. Place the 3’ plywood on the ground. This will help stabilize the hydraulic jack and prevent it from sinking into the surface. Place the hydraulic jack on the 3’ plywood and raise the jack to snugly contact frame (Location 1 preferred) or the axle (Location 2).
CONTACT INFORMATION
Equipment Provider Phone Number
Recreational Vehicle
Monaco Customer Support 1-877-466-6226
Tires
Duro 1-800-537-2925
Freestar/Geostar, H188 1-800-537-2925
Goodyear 1-877-484-7376
070175
020306c
Jack at Location 1 (preferred) or Location 2
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2013 HOLIDAY RAMBLER
Loosen the lug nuts ¾ turn while wheel is on the ground, but do not remove. Raise the hydraulic jack until the tire clears
the ground.
Place ¾” plywood block on jack stand and position jack stand under the main frame rail. This provides additional safety. DO NOT crawl under the recreational vehicle for any reason. Remove lug nuts. Remove tire from axle. Follow the procedures under “Wheel
Mounting” in this section to mount the
replacement tire. Torque lug nuts according to specications. Remove jack stand and ¾” plywood block. Lower hydraulic jack and stow the jack, 3’ plywood, jack stand, ¾” plywood block, wrenches, ares or triangular reectors. Re-check torque after removing jack.
Check the tire warranty for emergency procedures. Save the old tire for any warranty coverage. If the changed tire appears defective, refer to the applicable warranty. Take the tire directly to the nearest dealer for inspection.
TIRES
Tires designed for recreational vehicles are a technically engineered product and not for use on motor vehicles. Since the tire is the only contact the recreational vehicle has with road surface it is critical that proper ination pressure be maintained. Improper pressure will lead to abnormal wear or sudden tire failure. The recreational vehicle must be weighed fully loaded before proper tire ination pressures can be determined.
The following information concerning tires and weighing the recreational vehicle are set in the order in which the process is performed.
The tire performs additional functions of traction for moving, stopping and maintaining lateral stability, as well as providing a cushion for the recreational vehicle. To obtain the maximum wear and best service of the tires it is helpful to understand the components and
function of the tires.
WARNING: Do Not exceed the tire manufacturer’s maximum speed rating. Excess speed can cause sudden tire failure resulting in serious damage, injury or death.
Tire Components: Tread: Provides traction and lateral
stability.
Belts: Stabilize and strengthen the tread.
Sidewall: Protects the side of the tire from
road and curb damage.
Body Ply: Gives the tire strength and exibility.
Bead: Assures an air-tight t with the wheel.
Inner Liner: Keeps air inside the tire.
080427k
090438
Wood Block
Jack
Stand
Frame
020185i
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2013 HOLIDAY RAMBLER
Importance of Air Pressure
The most important factor in maximizing the life of the tires is maintaining proper ination pressure. Driving on any tire that does not have the correct ination pressure for the load of the recreational vehicle is dangerous and may cause premature wear, tire damage, sudden tire failure and/or loss of control of the recreational vehicle.
An under-inated tire will create excessive heat that may go beyond the design limits of the rubber and radial cords and could result in sudden failure. An under-inated tire will also cause poor recreational vehicle handling, rapid and/or irregular tire wear and increase rolling resistance that results in decreased fuel economy. An over-inated tire will reduce the tire’s footprint/contact patch with the road, thus reducing traction, braking capacity and handling of the recreational vehicle.
Over-ination of a tire for the load will result in a harsh ride, uneven tire wear and susceptibility to impact damage. Maintaining correct tire ination pressure for each loaded wheel position on the recreational vehicle is of the utmost importance and must be a part of regular recreational vehicle maintenance.
WARNING: Driving on an under-inflated tire can exceed the design limits of the tire and may damage the sidewall. A damaged sidewall can burst upon inflation resulting in serious damage, injury or death. Aged tires are also susceptible to sidewall damage.
Load Inflation Table
Federal law requires specications for the tire maximum load rating be molded on the sidewall of the tire. Air pressure amounts depend on the weight of the recreational vehicle when fully loaded. The “Load Ination Table” in this section shows weights supported by various air pressures. Using less air pressure means a lesser load can be carried.
Always comply with the tire manufacturer’s recommended pressure ination guide. Actual weight of the recreational vehicle can vary signicantly depending on how it is loaded. Always comply with the manufacturer’s guideline for optimum tire wear, ride and handling. The tires of the recreational vehicle are inated at the factory to pressure(s) appropriate for the actual weight on each axle in the unloaded, “as shipped” condition.
When the recreational vehicle is loaded for travel, check and adjust ination pressure according to the heaviest wheel position then inate all tires with the same pressure. The amount of ination pressure is indicated in the load ination table for the weight carried by
the tire. Do not over-inate or under-inate the tires.
The Gross Axle Weight Rating (GAWR) is listed on the federal certication label attached to the recreational vehicle is the maximum allowable loaded weight on an axle.
When the actual loaded weight of the recreational vehicle and the weight on each axle is unknown, follow the recommended tire ination pressure(s) listed on the federal certication label. When loading a recreational vehicle, never exceed the Gross Vehicle Weight Rating (GVWR) or the GAWR for each axle. Contact the tire manufacturer for further information concerning proper ination pressure and other tire issues.
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