molex MOD-Clip Installation Instructions Manual

MPN NO. : 215-435
SAP NO.:187000427
AS-18700-121
© 2013 Molex
http://www.molexpn.com/
INSTALLATION INSTRUCTIONS
BEFORE INSTALLING OR ADJUSTING THIS PRODUCT, PLEASE READ THESE INSTRUCTIONS CAREFULLY. PLEASE KEEP THIS GUIDE FOR FUTURE REFERENCE
Order
No.
SAP No.
Description
31.0010
182520001
MODCLIP TERMINATION TOOL FRAME
31.0012
182520003
UTP Termination Head
Fig-4
Fig-1
Fig-2
Fig-3
Fig-4.1
MOD-Clip™ UTP Four Pair Termination Tool
1. SCOPE
This document covers the instructions for the proper use and maintenance of the Four Pair Termination Tool. The tool is designed to terminate 23-24 AWG solid conductors used to terminate the MOD-Clip™ jacks.
3. TOOL SET UP
Ensure that the correct lacing head is assembled in the tool frame.
1. For MODCLIP™ jacks the UTP termination head should be used (Refer Fig.3)
2. COMPONENTS
IMPORTANT Note: For termination of the C6A MOD-Clip jack use Termination Tool Frame part no 31.0011. The MOD-Clip Termination frame is not designed to terminate the MOD-Clip C6A shielded jack
4. FIT THE TERMINATION HEAD.
1. Position the UTP Termination head as shown in fig. 4.
2. Install the two (2) Termination head screws. Avoid damaging the screw by
over-tightening. Not to exceed torque of 1.25N-m (11 inch-pounds)
OPERATION:
CAUTION: Terminate only Molex UTP MOD-Clip jacks with this tool. Do not terminate other products or hardened objects as damage can occur to the tool.
While squeezing the handles together, pivot the handle latch away from the pin, and tool handles will spring open.
1) Tool frame
2) Cable termination head
3) Termination head pivot
4) Modclip pusher
5) Handle latch
THIS INFORMATION IS CORRECT AS AT THE TIME OF PUBLICATION, SPECIFICATION ARE SUBJECT TO CHANGE SHEET No. 1 of 4
4 CABLE PAIRS TO
CABLE LAID IN TERMINATION HEAD
Fig-7
Fig-5
Fig-8
Fig-9
Fig-6
5. TERMINATION PROCEDURE
5.2.1 Place the prepared cable end in the slot of the Termination Head. (Fig. 7)
Tools Required: a) Cable Stripper
b) Wire clipper
NOTE: The tool is designed to be used with Molex Premise Networks branded C5E and C6 U/UTP Cable.
5.1 Cable Preparation
Remove 50mm (2”Inches) of cable
sheath with cable stripper. Cut the
central spline of the UTP cable back to
the sheath. See Fig.5.
5.2.2. Untwist and lace wires into its respective comb groove in the
Termination Head
Notes:
1. Individual wires must be completely straightened inside the
Lacing head.(Fig. 8)
2. Wires on side of the lacing head can remain twisted
3. There are color code labels on the inside of the tool frame
5.2. Lacing Wires into the Termination Head.
Pivot the Termination Head 90° so the wire comb grooves face out from the tool. This is done by pushing the Termination Head to the left and pivoting it until it locks in place. See Fig.6.
SHEET No. 2 of 4
for reference (Fig. 9)
Jack Wiring Schematic
5.2.3 After all wires have been laced in the Termination Head, place the jack
over the Wires See Fig. 10.
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