Molex HAND CRIMP TOOL Specification

Hand Crimp Tool For C-Grid III™ Female Crimp Terminals

CRIMP HEIGHT

HAND CRIMP TOOL

Specificat ion Sheet

Order No. 63819- 0200

FEATURES

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A full cycle ratcheting hand tool ensures compl ete crimps

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Ergonomic soft grip handles f or comfortable crimping

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A precision user-friendly termi nal l ocat or wi re st op hol ds t erm inal s in t he proper crim pi ng position

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Right and Left handed appli cati ons

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This tool is IPC/ WHM A A-620 Class 2 compliant as indicated.

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This tool is RoHS compliant, however RoHS compliant i s not requi red

SCOPE

Products: C-Grid III™ Female Crimp Terminals, 22-28 AWG

Í

Terminal Series No.

90119

Terminal Order No. Wire Si ze

Æ

Loose Piece

90119-2109
90119-2110
90119-2111

90119-2120
90119-2121
90119-2122

Æ

Customer to cut of f t erm i nal from reel: 0.15mm (.006”) maximum Cut-off Tab.

Reel

90119-0109
90119-0110
90119-0111

90119-0120
90119-0121
90119-0122

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AWG mm² mm In. mm In.

22-24 0.35-0.20 1.02-1.47 .040-.058 2.80-3.30 .110-.130

26-28 0.12-0.08 0.76-1.22 .030-.048 2.80-3.30 .110-.130

See Conditions on page 2.

Insulation Diameter

DEFINITION OF TERMS

BRUSH

BELL MOUTH

INSULATION

CRIMP

CONDUCTOR

CRIMP

STRIP

LENGTH

The above terminal drawing is a generic term inal represent ation. It is not an i m age of a terminal listed i n the
scope.

BEND UP

BEND

DOWN

Strip Length

ROLLING

TWISTING

TYPE 4D

Doc No: ATS-63819-0200 Release Date: 11-02-07
Revision: A Revision Date: 11-02-07

UNCONTRO L L ED CO P Y Page 1 of 7

Hand Crimp Tool For C-Grid III™ Female Crimp Terminals

TERM

CONDITIONS:

After crimping, the conductor profiles should measure the fol l owi ng.

Series No

90119

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Wire Size

AWG mm2 mm In. mm In. mm In. mm In. N Lb. 22-24 26-28

22 0.35 0.71-0.81 .028-.032 1.18 .046 1.60 .063 1.60 .063 39.2 8.82 X
24 0.20 0.71-0.81 .028-.032 1.18 .046 1.60 .063 1.60 .063 29.4 6.61 X
26 0.12 0.59-0.69 .023-.027 1.16 .045 1.40 .055 1.40 .055 19.6 4.41 X
28 0.08 0.59-0.69 .023-.027 1.16 .045 1.40 .055 1.40 .055 9.8 2.20 X

To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulat i on di am et er ranges are recommended:

Profile 22 - 24: 1.02 – 1.47mm (. 040-. 058 i nch) Profi l e 26 - 28: 0. 89 - 1. 22m m (.035-. 048 i nch)

Conductor Crimp Insulation Crimp Terminal

Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.)

Pull Force

Minimum

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Profile

OPERATION

CAUTION: I nst al l onl y Mol ex t erm i nal s li sted above wi t h this tool. Do not crimp hardened obj ect s as damage can

occur to the tool or die.

Open the tool by squeezing the handles together. At the end of t he closing
stroke, the ratchet mechanism will release the handles and the hand tool will

LOCATOR

IN DOWN
POSTION

spring open. See Figure 1.

Crimping Terminals

1. Select the desired terminal listed in t he preceding chart s.

2. Make sure the center of the locator is in the down positi on. With the locator
attached, push the locator but ton on the back of the hand tool t o bri ng t he
locator forward through the tooling. See Figure 2.

3. While holding the locator button in, l oad the terminal into t he proper nest
opening in the locator based on the wi re gauge or t erm i nal t ype m arkings on
the hand tooling. S ee Figure 3.

LOCATOR

PUSHED THRU

TOOLING

LOCATOR

LOCATOR

BUTTON

PUSHED IN

INAL

TERMINAL

Figure 3

Figure 2

PUSH ON THE

LOCATOR BUTTON

RELEASE

LOCATOR BUTTON

Doc No: ATS-63819-0200 Release Date: 11-02-07
Revision: A Revision Date: 11-02-07

UNCONTRO L L ED CO P Y Page 2 of 7

Hand Crimp Tool For C-Grid III™ Female Crimp Terminals

WIRE STOP IS PART

FIRST RATCHET

4. Release the locator button, allowing t he l ocat or t o ret urn to the crimping
position.

5. Close the tool handle until the first rat chet position engages. See
Figure 4.

6. Insert the properly stripped wire through the term i nal and agai nst the
wire stop. See Figure 5.

7. Crimp the terminal by squeezing the tool handles until the ratchet
mechanism cycle has been completed. Release the handles t o open
the jaws.

OPEN

POSITION

TERMINAL

WIRE AGAINST THE

WIRE STOP

OF THE LOCATOR

PRE-STRIPPED

WIRE

Figure 5

WIRE

TERMINAL

Note: The tamper proof ratchet action will not release the tool unt il it has been f ully closed.

WIRE

8. Remove the crimped terminal from the t erm inal
locator by pulling on the wire.

9. Visually inspect the crimped terminal for proper
crimp location.

10. On some large O.D. wi res, it may not be possible
to insert the wire wi th the tool partial l y closed.

WIRE STOP

Those wires should be inserted with the hand tool
in the open position. Insert the wire above the
terminal in the punch and against the wire stop

Figure 6

then close the tool. S ee Figure 6.

TERMINAL

TOOLING

PARTIALLY

CLOSED

PARTIALLY

CLOSE HANDLE

POSITION

Figure 4

Doc No: ATS-63819-0200 Release Date: 11-02-07
Revision: A Revision Date: 11-02-07

UNCONTRO L L ED CO P Y Page 3 of 7