molex Brad IO-Link M12 User Manual

Brad® • i • IP67 IO-Link Digital Hubs

User’s Manual

IO-Link M12 Digital Hubs

Brad® from Molex

Version 1.2

October 04th, 2018

Brad® • ii • IP67 IO-Link Digital Hubs

Revision History

Date

Authors

Changes

Revision

February 13th 2017

SS

First release

1.0

March 22nd 2017

JCD

Ratings update

1.1

October 04th 2017

OL

Adding TEDIO-8B4P-808-1

1.2

Although every effort has been made to ensure the accuracy of this document, all information is subject to
change without notice. Molex takes no liability for any errors in this document or for direct, indirect, or
consequential damage resulting from the use of this manual.

Brad® • iii • IP67 IO-Link Digital Hubs

STATEMENT OF LIMITED WARRANTY

Brad® from Molex, manufacturer of IP67 products, warrants to Buyer that products, except software,
manufactured by Brad will be free from defects in material and workmanship. Brad obligation under this
warranty will be limited to repairing or replacing the defective parts within one year of the date of purchasing.
Products may be returned by Buyer only after permission has been obtained from Brad. Buyer will prepay all
freight charges to return any products to the repair facility designated by Brad.

Brad® further warrants that any software supplied as part of a product sale, except obsolete products, will be
free from non-conformances with Brad published specifications for a period of 90 days from the time of
delivery. While Brad endeavors to improve the features and performance of software associated with its
products, no effort on the part of Brad to investigate, improve or modify product firmware at the request of a
customer will obligate Brad in any way.

For the convenience of existing customers, Brad continues to supply certain products that are classified as
obsolete. No warranty on the software features of these products is stated or implied and Brad specifically is
not obligated to improve the design of these products in any way. Information about the status of any product
is available upon request and customers are advised to inquire about the status of older products prior to
making a purchase.

This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to
improper installation, maintenance, misuse, neglect or any cause other than ordinary commercial or industrial
applications. In particular, Brad makes no warranties whatsoever with respect to implied warranties of
merchantability or fitness for any particular purpose. All such warranties are hereby expressly disclaimed. No
oral or written information or advice given by Brad or Brad's representative shall create a warranty or in any
way increase the scope of this warranty. This limited warranty is in lieu of all other warranties whether oral or
written, expressed or implied. Brad’s liability shall not exceed the price of the individual units, which are the
basis of the claim. In no event shall Brad be liable for any loss of profits, loss of use of facilities or device, or
other indirect, incidental or consequential damages.

Although every effort has been made to ensure the accuracy of this document, all information is subject to
change without any notice. Brad takes no liability for any errors in this document or for direct, indirect, or
consequential damage resulting from the use of this manual.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Brad cannot assume responsibility or
liability for actual use based on the examples and diagrams.

COPYRIGHTS and TRADEMARKS
Reproduction of the contents of this manual, in whole or in part, without written permission of Brad is

prohibited.
Mini-Change®, Ultra-Lock™, Brad are all registered trademarks of Molex, Inc.

All other products or trademarks are the property of their respective owners.

Brad® • iv • IP67 IO-Link Digital Hubs

Table of contents

1. General Safety Instructions ................................................................ 5

General information ................................................................................................. 5

Personnel qualifications .......................................................................................... 5

Preventive messages .............................................................................................. 5

Usage compliance ................................................................................................... 5

Device installation and set-up ................................................................................. 6

Device operation ..................................................................................................... 7

Preventive and corrective maintenance .................................................................. 7

2. System description .............................................................................. 8

Introduction .............................................................................................................. 8

Overview ................................................................................................................. 9

Physical & System description .............................................................................. 10

IO-Link & Power supply connector ........................................................................ 11

IO Ports ................................................................................................................. 13

Functional Earth Connection ................................................................................. 15

3. Technical Data ................................................................................... 16

Dimensions ............................................................................................................ 16

Mechanical and Environmental Data .................................................................... 17

IO-Link & Power Supply Electrical Data ................................................................ 17

I/O Connector Electrical Data ................................................................................ 18

4. Input /Output Process Data ............................................................... 19

Input Process Data ................................................................................................ 19

Output Process Data ............................................................................................. 20

5. Identification & Device Parameters .................................................. 21

IODD file ................................................................................................................ 21

Direct parameters Page 1 ..................................................................................... 22

ISDU* Identification Parameters ............................................................................ 23

ISDU Device Parameters ...................................................................................... 24

ISDU Error type ..................................................................................................... 28

6. Product support ................................................................................. 29

Technical Support ................................................................................................. 29

Web Site ................................................................................................................ 29

Brad® • 5 • IP67 IO-Link Digital Hubs

1. General Safety Instructions

General information

The current documentation is intended for persons technically qualified to install, use and service the products
described herein. It contains the necessary information for proper use of the products. However, for advanced
use of our products, please contact your nearest dealer for additional information.

The content of this documentation is not binding and cannot extend or limit warranties.

Personnel qualifications

Only qualified persons are authorized to install, use and service the products. Use by unqualified persons or
failure to follow the safety instructions of this document, the manuals and/or those affixed to the devices, can
result in irremediable harm or damage to persons and equipment. The following personnel are deemed to be
qualified persons for:

• Equipment operation: Personnel who operates the machines and/or processes connected to the Brad
products. Brad product must be used by persons who have received training and have been informed
of the major risks involved in working in an industrial environment.

• Preventive and corrective maintenance: Persons who modify Brad products hardware and software
configuration and install the product updates supplied by the manufacturer. These persons must:

o be trained in Brad products and operation and
o have the experience and technical knowledge required to be aware of the risks (electrical

hazards in particular) involved in their job and the ways of reducing these risks for
themselves, third parties and the equipment being used.

Preventive messages

Preventive messages are designed to identify the particular risks likely to affect personnel and/or hardware.
Different message types, both in the documentation and on the products, indicate different degrees of risk:

Danger messages indicate immediate hazards that could result in death or serious injury if not averted.
Warning messages indicate situations that could result in death, serious injury or material damage.
Caution messages indicate potentially dangerous situations that could cause bodily harm or material damage.

Usage compliance

The products described in the current documentation comply with currently applicable European
Directives (EC marking). However, they can only operate correctly with the applications for which they were
intended as described in the documentation, and with approved products.

Brad® • 6 • IP67 IO-Link Digital Hubs

As a general rule, if all the handling, transportation, and storage recommendations and installation, operation
and maintenance instructions are followed, the products will operate correctly without risk for personnel or
hardware.

Device installation and set-up

It is important to follow the rules below when installing and setting up the Brad product. If system installation
includes products more than thirty meters away from each other, the basic cabling rules must be closely
followed.

• Strict compliance with the safety instructions provided in this documentation or on the equipment to be
installed and implemented, is absolutely essential.

• Make sure that the installation is carried out in compliance with regulations of the user country,

• Install the equipment in a suitable environment. As a closed equipment, the Brad product may be

installed in two ways:

o In a casing (cabinet, chest) or,
o Directly without any additional protection, if the associated systems (power supply, cables,

sensors, etc.) already carry a protection index equivalent to IP67 or higher.

Always connect the Brad product to the functional earth (FE) in compliance with existing standards.

• LV (Low Voltage) circuits must have a functional earth connection to ensure dangerous voltage
detection.

• Check that the power voltages are within the tolerance ranges defined in the technical specifications
for the devices.

• Always ensure that power restoration (immediate, hot or cold) will not create a hazard for personnel or
equipment.

• Ensure that emergency stop devices remain effective in any equipment operation mode, even when
abnormal (for example, in the event of a wire cut). Resetting these devices should not result in
uncontrolled or undefined restarts.

• Position the signal cables so that the automation functions will not be disrupted by any capacitive,
inductive or electromagnetic influences, etc.

• Install the automation devices and their controlling devices so that they are protected against any
adverse incident.

• Adequate safety precautions must be applied to inputs and outputs to prevent the lack of signals from
causing undefined states in the automation devices.

Brad® • 7 • IP67 IO-Link Digital Hubs

Device operation

Because Brad product devices are components of a control system, the safety of the entire automated system,
including that of the installation and the application, cannot be dealt with in this document. For further
information, see IEC 61131-2, describing risk reduction measures for PLC users.

See the documentation of the specific products involved for more information on operation safety.

Preventive and corrective maintenance

Servicing

• When replacing parts or components, only use factory approved parts.

• In all cases, before servicing a Brad product, disconnect the power supply from the device (unplug the

power cord or open the power cut-out device) or the M12 IO link cable.

• Before servicing an onsite mechanical Brad product, disconnect its power supply and mechanically
lock the moving parts.

• On positive logic outputs or negative logic inputs, take all the necessary precautions to prevent any
disconnected wires from coming into contact with the mechanical ground (risk of unwanted
commands).

Product end-of-life

Contact your local dealer for information on how to dispose of used products in compliance with current
regulations.

Brad® • 8 • IP67 IO-Link Digital Hubs

2. System description

Introduction

Brad® IO-Link M12 Digital Hubs is a reliable solution for connecting
any compliant IO-Link master and digital sensors or actuators in harsh
duty environments. Contained in an IP67 rated housing, the hubs can
be machine mounted and are able to withstand areas where liquids,
dust or vibration may be present. This makes them ideally suited for
many applications including material handling and automated
assembly.

IO-Link digital hubs includes advanced diagnostic features. Each hub
embeds visible LEDs to provide maintenance personnel the ability to
easily determine power, I/O and IO-Link status.

IO-Link digital hubs main features:

• Digital hub is housed in an IP67 rated enclosure that when
properly installed – according to IEC 60529 – provides protection against the ingress of dust and
temporary water immersion.

• 1x IO-Link connector + 16 digital I/O channels

• Compliance with IO-Link Interface and System Specification v1.1.2

• Digital input and output short circuit protection

• Declarations

o CE according to EMC directive

• Certifications:

o c-UL-us
o FCC Part 15 Emissions; Class A

• Compliant with

o RoHS and RoHS China
o REACH
o CSA C22.2

Brad® • 9 • IP67 IO-Link Digital Hubs

Overview

The IO-Link digital hubs are available in 3 versions.

SAP No

Material No

Description

112103-5000

TEDIO-8D0P-808

IO-Link Digital Hub 16x inputs

112103-5001

TEDIO-8B4P-808

IO-Link Digital Hub 12x inputs + 4x outputs

112103-5002

TEDIO-8B4P-808-1

IO-Link Digital Hub 12x inputs + 4x outputs grounded

TEDIO-8D0P-808

TEDIO-8B4P-808

TEDIO-8B4P-808-1