Mohawk MHK10231 Owner Manual

Laminate Flooring on Wall Installation Instructions
Horizontal Accent Wall
Although originally designed as a durable oor covering, many consumers have started using Mohawk laminate ooring on walls to give their rooms more character and to create a feature or accent wall.
Laminate can be utilized as a decorative covering over an existing clean, dry, secure and vertical wall that meets local building code requirements. The wall substrate should be primed or painted drywall (gypsum board) only. Do not install directly over wallpaper or paneling. Laminate is not intended to be used on ceilings, countertops or as any type of structural material.
The installation wall should only run vertical to the oor. Sloping walls and surfaces that are parallel to the oor, such as ceilings or sots, should not be selected. Limit installations to a maximum of 40 feet in length and a maximum of 10 feet in height.
Laminate is suitable for an accent wall when used in climate controlled (35-65% RH and 60-85º F) indoor installations only. Acclimate unopened product lying at in the room where it is to be installed for at least 48 hours. Mix planks from dierent cartons as you install to maximize the natural appearance.
Check wall for moisture, visible water stains or leaking windows. Do not install laminate over a wall with known moisture damage. Do not install in areas near water sources such as a backsplash over a sink or bathtub. Acceptable job site conditions, including relative humidity and wall moisture conditions, must be maintained throughout the life of the laminate application.
Check wall for atness within 3/16" over 10 feet. Correct any unevenness before installing to allow the laminate planks to lie at without rocking.
The following requirements are not intended to supersede federal, state or local building codes, but as with many other interior nish products, may require modifying existing structural components for successful installation. Owner assumes responsibility for compliance with all building codes.
WARNING: For a safe and secure installation, this product MUST be installed in accordance with these installation instructions.
Tools Required for Installation:
• Caulk gun
• Utility knife
• Stud nder (electronic)
• Carpenters level or laser level
• Chalk line
• 18 gauge brad nail gun (electric or air)
• Tape measure
• Pencil
• Screw gun or drill driver
• Safety glasses
• Dust mask
• Gloves
Materials Required for Installation:
• 1-1/2" – 1-3/4" brad nails
• 100% silicone adhesive caulk (clear)
• 1-1/2" – 1-3/4" dry wall screws
• Painters tape
Other Tools and Materials:
• Step ladder
• Hammer
• Uniclic® appropriate tapping block
• Pull bar
• Saw for cutting laminate planks
• Pry bar (for removing existing base or trim)
• Wall base and quarter round moldings (to frame out accent wall)
Measure the length and width of the wall area to determine the total square footage area. Order that amount of ooring plus an additional 10% for incorrect cuts.
Remove baseboards from the accent wall and locate the wall studs using the stud nder tool. Mark vertical lines over all studs. Use painters tape to extend stud location to ceiling if needed. (Figure 1)
Turn o power while working around wall outlets and light switches. Pay special attention to avoid contact with electrical wiring.
1
Blue Tape
Accent Wall
Existing Dry Wall Typical
Wall Studs Marked
Inspect each plank for damage before installing. (Figure 1a) Do not install damaged planks. You can use laminate planks with or without an attached pad. There is no need to remove the pad, so treat the installation the same for both types of planks.
Lay the planks on the oor with the décor side up and the groove side toward the wall. Assemble the short ends of the planks together and measure length to t the rst row (bottom).
Cut the last piece as needed leaving a 3/16” gap against any adjoining walls, if applicable, and click it into place. (Figure 2)
NOTE: You may need to adjust placement of the rst plank row to account for any oor unevenness so that the rst row is perfectly straight and all end joints remain square and tight.
Carefully ip the connected row of planks over so the décor side is now face down and the tongue side is toward the wall. You may need assistance to ip the connected row of planks over, depending on the length of your installation. Make sure that the rst row is perfectly straight and the aligned joints remain square and tight. Apply a bead of 100% silicone adhesive caulk to the back side of each laminate plank in the rst row. If you’re using a laminate plank with an attached pad apply silicone directly onto the pad on the back of the plank. (Figure 3)
1a
2
3/16"
Gap
pieces will cover entire length
Check floor
levelness
3/16"
Gap
3
Carefully tilt the row of connected planks against the wall with the tongue side toward the oor, re-level and press to the wall. (Figure 3a)
3a
silicone applied in “s” pattern
3/16"
Gap
3/16"
Gap
Drive a brad nail into each plank at each wall stud through the shallow area of the extended groove (see inset diagram). Take care that the brad nail heads are not raised, but also don’t force them all the way through the groove. This will allow easy connection of the next row of planks. You must also place drywall screws every 16” into the wall studs or sill plate along the bottom edge of the rst row of planks where they will be covered by the wall base. (Figure 4)
4
brad
nail
Start the second row from the right side. Cut and glue with silicone adhesive caulk the rst plank. Fit plank by angling tongue into groove and wiggle into place. Use tapping block as needed. Drive a brad nail into each plank through the shallow area of the extended groove at each wall stud. (Figure 5)
NOTE: A joint “stagger” of 8 to 12 inches looks most natural. Avoid allowing plank ends to align.
Plank 2 of row 2 (and each plank thereafter in row 2) will be modied by removing the short end tongue. Score the tongue with a utility knife 3 – 4 times to remove. You will now have a square end. (Figure 6)
5
stagger
8-12"
6
remove
Apply silicone adhesive caulk in an “S” pattern and install modied boards by tilting into place. Tighten joints as needed with a tapping block or pull bar. Drive a brad nail into each plank through the shallow area of the extended groove at each wall stud. (Figure 7)
7
Plank 3 Row 2
Repeat this process for each plank working your way up to the last row. (Figure 8)
8
For the last row of the installation, use painters tape to mark the stud location for brad nailing. Cut all planks in the last row to the required width to complete the installation. Complete the installation as you have the earlier rows. (Figure 8a)
Use quarter round for inside corners and ceiling. Finish with wall base board of your choice. (Figure 9)
8a
9
Quarter round
Quarter round
Wall base
Quarter round
Care and Cleaning
Dry wipe as primary cleaning method. Occasionally damp wipe with water only. NO wet washing. If needed, use 1 cup of vinegar per gallon of water OR 1/3 cup non-sudsing ammonia per gallon of water. DO NOT use detergents, abrasive cleaners, soaps, waxes or polishes. Wipe o spills immediately. DO NOT allow moisture to remain on the product surface for longer than 30 minutes.
DO NOT attach objects such as pictures, shelves or television mounts directly to the laminate wall. DO NOT apply adhesive backed hooks or install screws
or nails into the laminate wall for hanging objects. Instead, drill clearance holes through the laminate and mount these objects directly to wall studs with screws or nails. Drill the clearance holes through the laminate at least ¼" larger than the diameter of the fastener that will be used.
Precautionary Measures: Power tools should be equipped with a dust collector. If high dust level are encountered use an appropriate NIOSH designated dust mask. Avoid dust contact with skin and eyes. First Aid Measures in case of irritations: In case of irritation ush eyes and skin with water for at least 15 minutes.
ATTN: INSTALLERS Caution: Wood Dust
Sawing, sanding and machining wood products can produce wood dust. Airborne wood dust cause respiratory, skin and eye irritation. The International Agency for Research on Cancer (IARC) has classied wood dust as a nasal carcinogen in humans.
IMPORTANT HEALTH NOTICE FOR MINNESOTA RESIDENTS ONLY:
THESE BUILDING MATERIALS EMIT FORMALDEHYDE. EYE, NOSE, AND THROAT IRRITATION, HEADACHE NAUSEA AND A VARIETY OF ASTHMA-LIKE SYMPTOMS, INCLUDING SHORTNESS OF BREATH, HAVE BEEN REPORTED AS A RESULT OF FORMALDEHYDE EXPOSURE. ELDERLY PERSONS AND YOUNG CHILDREN, AS WELL AS ANYONE WITH A HISTORY OF ASTHMA, ALLERGIES, OR LUNG PROBLEMS, MAY BE AT GREATER RISK. RESEARCH IS CONTINUING ON THE POSSIBLE LONG-TERM EFFECTS OF EXPOSURE TO FORMALDEHYDE. REDUCED VENTILATION MAY ALLOW FORMALDEHYDE AND OTHER CONTAMINANTS TO ACCUMULATE IN THE INDOOR AIR. HIGH INDOOR TEMPERATURES AND HUMIDITY RAISE FORMALDEHYDE LEVELS. WHEN A HOME IS TO BE LOCATED IN AREAS SUBJECT TO EXTREME SUMMER TEMPERATURES, AN AIR-CONDITIONING SYSTEM CAN BE USED TO CONTROL INDOOR TEMPERATURE LEVELS. OTHER MEANS OF CONTROLLED MECHANICAL VENTICLATION CAN BE USED TO REDUCE LEVELS OF FORMALDEHYDE AND OTHER INDOOR AIR CONTAMINANTS. IF YOU HAVE QUESTIONS REGARDING THE HEALTH EFFECTS OF FORMALDEHYDE, CONSULT YOUR DOCTOR OR CALL LOCAL HEALTH DEPARTMENTS.
Limited Warranty For Wall Installations Only
Mohawk Industries Limited Lifetime* Residential Warranty
Mohawk Industries provides the following limited lifetime* residential warranty to the original purchaser for as long as he or she owns the product in its original installation: (1) the laminate surface will not fade due to sun or electrical light; and (2) the laminate surface will not stain. These limited warranties are subject to the conditions described in the “Conditions” section below.
Mohawk Industries Limited 6-Month Manufacturing Warranty
Mohawk Industries provides a limited warranty to the original purchaser for six (6) months from the date of purchase covering any manufacturing defects in the product.
The Mohawk Industries Limited 6-Month Manufacturing Warranty is made subject to the following condition:
This limited warranty does not cover any damage that occurs during shipment or installation.
All areas must be assessed prior to installation to determine if other surface measures need to be taken or conditions addressed, including, but not limited to requirements for static control, state health and building codes, high impact use and moisture/water exposure. Other than the specic warranty identied above, Mohawk Industries provides no additional warranties and Mohawk Industries does not warrant that any of the uses identied above are in compliance with any applicable building, health, inspection, and/or other municipal regulation or codes. Mohawk Industries is not responsible for usage that is not in compliance with any regulation or code. Proper assessment of location and usage must be applied. Contact your Mohawk Industries representative for questions on performance in specic locations.
The Mohawk Industries Limited Lifetime* Residential Warranty is made subject to the following conditions:
1) The product must be installed properly in accordance with Mohawk laminate
ooring wall installation instructions.
2) The product must be used only indoors in a dry, climate-controlled area.
3) These limited warranties apply to vertical wall installations only. They do not
apply to oor installations.
4) Other horizontal uses of this product are not covered by these limited warranties. Never install this product on a ceiling or as a countertop.
5) The product must be maintained in accordance with Mohawk laminate ooring care and maintenance instructions.
6) Damage must not have occurred as a result of improper or inadequate maintenance or accidents, such as damage caused by scratching, impact or cutting.
7) Gloss or sheen change and variations from later product additions or non­warranty repairs are not covered by these limited warranties.
8) These limited warranties do not apply to water damage, including but not limited to water damage caused by ooding, standing water, leaking pipes, mechanical failures, appliance leaks or pet urine. Do not use this product as a backsplash or otherwise install near sinks or other wet work areas.
9) These limited warranties do not apply to damage caused by water or moisture in the wall or behind the product, including but not limited to damage from hydrostatic pressure (water or moisture on the wall behind the product that is transmitted to the surface through exerted pressure) or other conditions that result in water or moisture being behind the product.
10) These limited warranties do not apply to moldings.
11) Installation of product that contains any manufacturing defect is not covered
by these limited warranties.
12) These warranties do not apply to any product installed in a commercial application.
* The warranty period is pro rata 33 years. A pro rata warranty is one that provides for a refund or credit that decreases according to a set formula as the warranty period progresses. The original warranty value is reduced by the amount of time that you own it. When a claim is made, the value of the warranty becomes a percentage of ownership based upon 33 years. Any services provided as part of this warranty do not extend the original warranty period.
How to Make Claims:
Any claim under any of the limited warranties above must be made by contacting your retailer within 30 days after the basis for the claim is detected. In addition, any claim under any of the limited warranties above must be made before the end of the applicable limited warranty period. Proof of purchase, including the date of purchase, must be presented to make a claim.
Mohawk Industries Responsibility:
If Mohawk Industries accepts a claim under any of the limited warranties above, Mohawk Industries will repair or replace, at its option, the aected Mohawk
®
ooring product material only. Labor costs for removal and/or installation or repair associated with a warranty claim are not covered. If Mohawk Industries in its sole discretion determines that such repair or replacement is not reasonably achievable, Mohawk laminate ooring may choose to refund the purchase price of the aected Mohawk laminate ooring material. If the design for which a claim is made is no longer available, Mohawk Industries will replace the aected product materials with another Mohawk laminate ooring design of equal or greater value at Mohawk Industries’ discretion. Upon approval of the warranty claim, Mohawk Industries will provide you with instructions on the manner in which to proceed in order to have your material repaired or replaced, and you must comply with such instructions within ninety (90) days after the claim is approved or your rights under the limited warranty will be deemed waived. The above remedies are the sole and exclusive remedies for claims on this product. These limited warranties give you specic legal rights, and you may also have other rights which vary from State to State.
DISCLAIMERS: MOHAWK INDUSTRIES DISCLAIMS ALL OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THIS PRODUCT.
Mohawk Industries disclaims liability for incidental and consequential damages. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
These limited warranties are not transferable. They extend only to the original end-consumer.
Samples, descriptions, and other information concerning the product contained in Mohawk
®
ooringcatalogs, advertisements, or other promotional material or statements made by sales representatives or distributors are for general informational purposes only and are not binding upon Mohawk Industries. No sales representatives or distributors shall have any authority whatsoever to establish, expand or otherwise modify Mohawk Industries warranties.
The provisions of these limited warranties are deemed to be severable and the invalidity or unenforceability of one provision shall not aect the validity or enforceability of any other provision. These limited warranties constitute the entire agreement of the parties, and no waiver or amendment shall be valid unless in writing and signed by an authorized representative of Mohawk Industries.
Care and Cleaning
Dry wipe as primary cleaning method. Occasionally damp wipe with
water only. NO wet washing. If needed, use 1 cup of vinegar per gallon of water OR 1⁄3 cup non-sudsing ammonia per gallon of water. DO NOT use detergents, abrasive cleaners, soaps, waxes or polishes. Wipe o spills immediately. DO NOT allow moisture to remain on the product surface
for longer than 30 minutes.
revision date: 9/27/16
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