Mohawk LMF-12 User Manual

MOHAWK
MADE IN THE USA
MODEL LMF-12
12,000 LB. CAPACITY TWO POST
VEHICLE LIFT MANUAL
INSTALLATION OPERATION MAINTENANCE PARTS
MOHAWK RESOURCES LTD.
65 VROOMAN AVE. AMSTERDAM, NY 12010
TOLL FREE: 1-800-833-2006 LOCAL: 1-518-842-1431 FAX: 1-518-842-1289 INTERNET: WWW.MOHAWKLIFTS.COM E-MAIL: SERVICE@MOHAWKLIFTS.COM
LMF-12-Master.doc Rev Date 4/23/2002 Part #601-800-067
MOHAWK MODEL LMF
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IMPORTANT SAFETY INSTRUCTIONS
When using your garage equipment, basic safety precautions should always be followed, including the following:
1. Read all instructions.
2. Care must be taken as burns can occur from touching hot parts.
3. Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged ­until it has been examined by a qualified serviceman.
3. Do not let cord or hoses come in contact with hot manifolds or moving fan blades.
4. If an extension cord is necessary, a cord with a current rating equal to or more than that of the equipment should be used. Cords rated for less current than the equipment may overheat. Care should be taken to arrange the cord so that it will not be tripped over or pulled.
5. Always unplug equipment from electrical outlet when not in use. Never use the cord to pull the plug from the outlet. Grasp plug and pull to disconnect
6. To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids (gasoline). WARNING: Risk of Explosion: This equipment has internal arcing and sparking parts which should not be exposed to flammable vapors. This equipment is only suitable for installation in a garage having sufficient air circulation to be considered a non-hazardous location.
7. Adequate ventilation should be provided when working on operating internal combustion engines.
8. Keep hair, loose clothing, fingers, and all parts of body away from moving parts.
9. To reduce the risk of electric shock, do not use on wet surfaces or expose to rain.
10. Use only as described in this manual. Use only manufacturer’s recommended attachments.
11. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
SAVE THESE INSTRUCTIONS
Rev (8/3/98)
MOHAWK MODEL LMF
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APPENDAGE: Rev (8/3/98)
NOTE:
All accessories (i.e. Lifting Pads, Height Adapters, Wheel Adapters, Turf Adapters) supplied with this lift are to be used on this lift only. Accessories from other lifts are not acceptable and could result in injury to the user.
WARNING:
Latches do not automatically reset after disengagement. After the latches have been manually disengaged, this lift must be raised approximately 2 inches to reactivate the latches.
PROPER SELECTION OF POWER SUPPLY CORD:
Acceptable Cord Types: SO, SEO,STO, SOW, SEOO, SOW-A Cord Size: 12/4 Cord Ampacity: 20 Amps Cord Wiring: Use Female NEMA Plug supplied with lift and wire as follows (See Diagram Below),
G: Ground (green) W: Neutral (white) X: 208 VAC Hot, 110 VAC to ground (Red) Y: 208 VAC Hot, 110 VAC to ground (Black)
Face of Plug Represented:
MOHAWK MODEL LMF
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HAVE A QUESTION?
Call your local
Mohawk distributor
For parts, service and technical support.
Distributor Place Card Here
Please have this unit’s model and serial number when calling for service.
Model Number ______________________ Serial Number ______________________
OR CONTACT:
MOHAWK RESOURCES LTD.
65 Vrooman Ave. P.O. Box 110 Amsterdam, NY 12010 Toll Free: 1-800-833-2006 Local: 1-518-842-1431 Fax: 1-518-842- 1289 Internet: www.MOHAWKLIFTS.com E-Mail: Service@MOHAWKLIFTS.com
MOHAWK MODEL LMF
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The Automotive Lift Institute (ALI) is a trade association comprised of US and Canadian manufacturers and certain national distributors of automotive lifts. For almost 50 years, the ALI in cooperation with the American National Standards Institute (ANSI) has continued to sponsor the national standard ANSI/ALI ALCTV-1998 "Safety Requirements for Construction, Testing, and validation for Automotive Lifts.”
The new "ALI/ETL Automotive Lift Certification Program" is based on ALI developed methods and criteria for third party testing of automotive lifts to validate conformance with ANSI/ALI ALCTV- 1998.
For automotive lifts to be certified, manufacturers must execute an agreement with the ALI and ETL / Intertek Testing Services and must meet certain requirements:
Must be structurally tested in accordance with the test requirements as outlined in ANSI/ALI ALCTV-
1998.
All motor operated units must be listed by a nationally recognized testing laboratory (NRTL) in
accordance with ANSI/UL 73.
The manufacturer's production facility must meet quality control requirements as set forth in the ANSI
Z34.1-1987 and the ALI/ETL Automotive Lift Certification Program Procedural Guide.
All manufacturer-provided instructions, manuals, and operator safety documents, must meet the
requirements of the ANSI/ALI ALCTV–1998 and ANSI/UL73.
Lifts meeting these rigid requirements may be listed in the directory of certified lifts and be labeled with the "ALI/ETL certification mark" (Above on right), and, if applicable, the ETL listing mark to ANSI/UL-73.
Mohawk has been a long-standing member of ALI and most of Mohawk’s popular models are currently listed and certified. Other Mohawk models are in various stages of testing. To obtain a complete and current certification listing, contact Mohawk Resources Ltd. To obtain a copy of the current automotive lift standard, contact ALI or ANSI.
Some people purchase quality products and others do not. You are assured of quality when you purchase a Mohawk product in compliance with the certification program.
MOHAWK MODEL LMF
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MOHAWK WARRANTIES
DOWNTIME EXPENSES INCURRED WHEN UNIT IS IN REPAIR. THE MODEL NAME AND SERIAL NUMBER OF THE EQUIPMENT
TRANSFERABLE WARRANTY APPLIES TO THE ORIGINAL PURCHASER ONLY. THIS WARRANTY IS APPLICABLE TO
AND/OR MATERIALS
WING MOHAWK LIFTS ONLY:
DATE OF INVOICE, AGAINST DEFECTS IN WORKMANSHIP AND/OR MATERIALS
TEED FOR ONE YEAR
EFFECTIVE DATE: 1/1/2002
GENERAL WARRANTY INFORMATION:
MOHAWK’S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO REPAIRING OR REPLACING ANY PART OR PARTS RETURNED TO THIS FACTORY, TRANSPORTATION CHARGES PREPAID, WHICH PROVE UPON INSPECTION TO BE DEFECTIVE AND WHICH HAVE NOT BEEN MISUSED. DAMAGE OR FAILURE TO ANY PART DUE TO FREIGHT DAMAGE OR FAULTY MAINTENANCE IS NOT COVERED UNDER THIS WARRANTY. MOHAWK RESERVES THE RIGHT TO DECLINE RESPONSIBILITY WHEN REPAIRS HAVE BEEN MADE OR ATTEMPTED BY OTHERS. THIS WARRANTY DOES NOT COVER
MUST BE FURNISHED WITH ALL WARRANTY CLAIMS. THIS WARRANTY STATEMENT CONTAINS THE ENTIRE AGREEMENT BETWEEN MOHAWK RESOURCES LTD. AND THE PURCHASER UNLESS OTHERWISE SPECIFICALLY EXPRESSED IN WRITING. THIS NON­UNITS LOCATED ONLY IN THE UNITED STATES OF AMERICA AND CANADA. CONTACT MOHAWK RESOURCES LTD. FOR SPECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES.
5-YEAR WARRANTY:
THIS WARRANTY IS APPLICABLE TO THE FOLLOWING MOHAWK LIFTS ONLY: A -7, SYSTEM I, LMF-12, TP-15, TP-18, TP-20, TP-26, TP -30 AND STANDARD OPTIONS.
3-YEAR WARRANTY:
THIS WARRANTY IS APPLICABLE TO THE FOLLOWING MOHAWK LIFTS ONLY: TSL-7, PL-6000, TR-19, TR-25, FL-25, TR-33, TR­35, TR-40, TR -50, TR-60, TR-75, TR-110, MP -SERIES AND RP-SERIES MOBILE COLUMN LIFTS, SL-SERIES SCISSOR LIFTS, FP­SERIES LIGHT DUTY FOUR POST LIFTS, TL-SERIES LIFTS AND STANDARD OPTIONS.
2-YEAR WARRANTY:
THIS WARRANTY IS APPLICABLE TO THE FOLLOWING MOHAWK LIFTS ONLY: USL-6000 AND STANDARD OPTIONS.
1-YEAR WARRANTY:
THIS WARRANTY IS APPLICABLE TO THE FOLLOWING MOHAWK LIFTS ONLY: HR-6, TOMAHAWK, TD-1000, CT-1000 AND STANDARD OPTIONS.
STRUCTURAL COMPONENTS:
ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR THE ABOVE STATED TIME FRAME, SPECIFIC TO MODEL, FROM THE DATE OF INVOICE, AGAINST DEFECTS IN WORKMANSHIP WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS. SEE MOHAWK’S “EXTENDED LIFETIME CYLINDER WARRANTY” FOR SPECIFIC WARRANTY PROVISIONS FOR HYDRAULIC CYLINDERS. THE “EXTENDED LIFETIME CYLINDER WARRANTY” IS APPLICABLE TO THE FOLLO A-7, SYSTEM I, LMF-12, TP-15, TP-18, TP-20, TP -26, TP-30, MP-SERIES AND TL-SERIES LIFTS.
POWER UNIT:
ALL POWER UNIT COMPONENTS (MOTOR, PUMP AND RESERVOIR) ARE GUARANTEED FOR THE ABOVE STATED TIME FRAME, SPECIFIC TO MODEL, FROM THE WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS.
ELECTRICAL COMPONENTS:
ALL ELECTRICAL COMPONENTS (EXCLUDING MOTOR) ARE GUARANTEED FOR ONE YEAR FOR PARTS ONLY (EXCLUDING LABOR), FROM THE DATE OF INVOICE, AGAINST DEFECTS IN WORKMANSHIP AND/OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS.
PNEUMATIC (AIR) COMPONENTS:
ALL PNEUMATIC (AIR) COMPONENTS (I.E. AIR CYLINDERS AND POPPET AIR VALVES) ARE GUARAN FOR PARTS ONLY (EXCLUDING LABOR), FROM THE DATE OF INVOICE, AGAINST DEFECTS IN WORKMANSHIP AND/OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS.
WARRANTY EXCEPTIONS:
ALL “SPECIAL” LIFTS AND/OR “CUSTOMIZED” OPTIONS ON THIS UNIT ARE GUARANTEED FOR ONE YEAR FOR PARTS ONLY (EXCLUDING LABOR), FROM THE DATE OF INVOICE, AGAINST DEFECTS IN WORKMANSHIP AND/OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS.
THIS WARRANTY SUPERSEDES ALL OTHER WARRANTY POLICIES PREVIOUSLY STATED AND IN ALL OTHER MOHAWK PRODUCT SPECIFIC LITERATURE.
MOHAWK MODEL LMF
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EXTENDED LIFETIME CYLINDER WARRANTY
AS THE ORIGINAL PURCHASER OF A MOHAWK LIFT MANUFACTURED BY MOHAWK RESOURCES, LTD. YOU ARE ENTITLED TO AN EXTENDED CYLINDER SEAL KIT REPAIR WARRANTY. TO QUALIFY FOR THIS WARRANTY, THE FOLLOWING CONDITIONS MUST BE MET:
ALL LIFTS MUST BE REGISTERED WITH MOHAWK RESOURCES, LTD., P.O. BOX 110, 65
VROOMAN AVENUE, AMSTERDAM, NY 12010, WITH THE ORIGINAL CUSTOMER NAME, ADDRESS AND PHONE NUMBER, WITHIN 30 DAYS OF INSTALLATION.
(PLEASE USE THE POSTAGE PAID WARRANTY REGISTRATION CARD ATTACHED TO THE
FRONT OF THIS MANUAL.)
ANY CYLINDER THAT IS PAST ITS NORMAL 5-YEAR WARRANTY PERIOD MUST BE
SHIPPED FREIGHT PRE-PAID TO THE MOHAWK PLANT.
UPON COMPLETION OF INSTALLING A COMPLETE SEAL KIT, MOHAWK WILL SHIP THE
CYLINDER TO YOU, FREIGHT COLLECT. MOHAWK’S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO REPAIRING ANY
CYLINDER, WHICH UPON INSPECTION HAS NOT BEEN MISUSED. MOHAWK RESERVES THE RIGHT TO DECLINE RESPONSIBILITY WHEN THE REPAIRS HAVE BEEN MADE, OR ATTEMPTED BY OTHERS. THE FOREGOING CONTAINS THE ENTIRE AGREEMENT BETWEEN MOHAWK RESOURCES, LTD. AND THE PURCHASER, UNLESS SPECIFICALLY EXPRESSED IN WRITING. THIS WARRANTY IS NON-TRANSFERABLE AND RUNS TO THE ORIGINAL PURCHASER ONLY.
THIS IS NOT A “LEND A CYLINDER” POLICY. AS STATED ABOVE, YOUR ORIGINAL CYLINDER (WHEN OUT OF ITS ORIGINAL 5-YEAR WARRANTY) WILL HAVE ITS SEALS REPLACED, WITH ALL FREIGHT CHARGES THE RESPONSIBILITY OF YOU, THE CUSTOMER.
MOHAWK MODEL LMF
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CONTENTS
TEXT
PAGE
APPENDAGES 2 SPECIFICATIONS 3 PACKING LIST 4 RECOMMENDED TOOL LIST 5 BEFORE INSTALLING A LIFT / WEJ-IT INSTALLATION 6 INSTALLATION INSTRUCTIONS 7-8 SAFETY TIPS 9 PRE - OPERATION CHECK LIST / LIFTING PROCEDURES 10 MAINTENANCE PROCEDURES 11 HYDRAULIC SAFETY CHECKS 12 TROUBLE SHOOTING 13-14 SERVICE CHART 15 MAINTENANCE CHART 15
FIGURES / DIAGRAMS
FIGURE PAGE
BAY SIGHT LAYOUT / INSTALLATION DIMENSIONS 1 17 CARRIAGE STOP ASSEMBLY 2 18 WEJ-IT INSTALLATION 3-4 19-20 POST-LEVELING 5 21 POST-SHIMMING 6 22 ADJUSTING CARRIAGE NUTS 7 23 CENTERING VEHICLE 8 24 UNEVEN FLOORS 9 25 SPECIAL LIFTING PADS 10 26 POWER UNIT 11-11A 27-28 RELIEF VALVE ADJUSTMENT PROCEDURE 12 29 ELECTRICAL SCHEMATIC 13 30
PARTS
FIGURE PAGE
ISOMETRIC FINAL ASSEMBLY MAN450 32 MAIN SIDE ASSEMBLY MAN450-A 33 OFF SIDE ASSEMBLY MAN450-B 34 HYDRAULIC SYSTEM MAN451 35 CARRIAGE ASST & ARM LOCK MAN502 36 LATCH BODY ASSEMBLY MAN503 37 DIVERTER VALVE ASSEMBLY MAN504 38 HEIGHT ADAPTER & BRACKET / CYLINDER CLAMPS MAN505 39 CARRIAGE / SWING ARMS / SLIDERS / LIFTING PADS MAN506 40 LEG WELDMENT / LINE SUPPORTS / CARRIAGE STOPS MAN507 41 TAG & DECAL LOCATIONS MAN508 42 MAIN SIDE CYLINDER ASSEMBLY MAN509 43 OFF SIDE CYLINDER ASSEMBLY MAN510 44 SMALL PARTS BAG MAN511 45 PARTS BOX #1 MAN462 46 PARTS BOX #2 MAN513 47
NEW SLAB RECOMMENDATIONS
PAGE
NEW SLAB RECOMMENDATIONS 48-51 ALI WARNING, CAUTION AND SAFETY MESSAGES 52-53
ALL INFORMATION, ILLUSTRATIONS, AND SPECIFICATIONS IN THIS MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF PRINTING. WE RESERVE THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE.
MOHAWK MODEL LMF
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APPENDAGES
RECOMMENDATIONS BY THE INDIVIDUAL USER OR USING ORGANIZATION FOR IMPROVING THIS PUBLICATION OR ANY ASPECT OF THE PRODUCT ARE ENCOURAGED AND SHOULD BE FORWARDED IN WRITING TO:
MOHAWK RESOURCES LTD.
PRODUCT IMPROVEMENTS 65 VROOMAN AVE.
AMSTERDAM, NY, 12010
THIS IS NOT A VEHICLE LIFTING PROCEDURE MANUAL AND NO ATTEMPT IS MADE OR IMPLIED HEREIN TO INSTRUCT THE USER IN LIFTING METHODS PARTICULARLY TO THE INDIVIDUAL APPLICATION OF THE EQUIPMENT DESCRIBED IN THIS MANUAL. RATHER, THE CONTENTS OF THIS MANUAL ARE INTENDED AS A BASE LINE FOR OPERATION, MAINTENANCE, TROUBLE SHOOTING, AND PARTS LISTING OF THE UNIT AS IT STANDS ALONE AND AS IT IS INTENDED AND ANTICIPATED TO BE USED IN CONJUNCTION WITH OTHER EQUIPMENT.
PROPER APPLICATION OF THE EQUIPMENT DESCRIBED HEREIN IS LIMITED TO THE PARAMETERS DETAILED IN THE SPECIFICATIONS AND THE USES SET FORTH IN THE DESCRIPTIVE PASSAGES. ANY OTHER PROPOSED APPLICATION OF THIS EQUIPMENT SHOULD BE DOCUMENTED AND SUBMITTED IN WRITING TO MOHAWK RESOURCES LTD. FOR EXAMINATION. THE USER ASSUMES FULL RESPONSIBILITY FOR ANY EQUIPMENT DAMAGE, PERSONAL INJURY, OR ALTERATION OF THE EQUIPMENT DESCRIBED IN THIS MANUAL OR ANY SUBSEQUENT DAMAGES.
DO NOT WELD, APPLY HEAT, OR MODIFY THIS EQUIPMENT IN ANY MANNER WITHOUT WRITTEN AUTHORIZATION FROM MOHAWK
RESOURCES LTD. CERTAIN ALLOY OR HEAT-TREATED
COMPONENTS MAY BE DISTORTED OR WEAKENED, RESULTING IN AN UNSAFE CONDITION.
MOHAWK RESOURCES LTD. IS NOT RESPONSIBLE FOR
DISTORTIONS, WHICH RESULT FROM WELDING ON THIS EQUIPMENT AFTER MANUFACTURING IS COMPLETED. UNAUTHORIZED WELDING, APPLICATION OF HEAT, OR MODIFICATION OF THIS EQUIPMENT VOIDS ANY AND / OR ALL APPLICABLE WARRANTIES COVERING THIS EQUIPMENT.
ALL WARRANTIES APPLICABLE TO THIS EQUIPMENT ARE CONTINGENT ON STRICT ADHERENCE TO THE MAINTENANCE SCHEDULES AND PROCEDURES IN THIS MANUAL.
KEEP ALL SHIELDS AND GUARDS IN PLACE. INSURE ALL SAFETY MECHANISMS ARE OPERABLE. KEEP HANDS, FEET, AND CLOTHING AWAY FROM POWER-DRIVEN AND MOVING PARTS.
WARNING
DO NOT INSTALL THIS UNIT IN A PIT OR DEPRESSION DUE
TO FIRE OR EXPLOSION RISK
IMPORTANT NOTE
A LEVEL FLOOR IS SUGGESTED FOR A PROPER INSTALLATION SITE AND WILL ENSURE LEVEL LIFTING. SMALL DIFFERENCES IN FLOOR SLOPES MAY BE COMPENSATED FOR WITH SPECIAL LIFTING PADS. ANY MAJOR SLOPE CHANGES WILL AFFECT THE LOW PROFILE HEIGHT OF THE LIFTING PADS AND / OR THE UNITS LEVEL LIFTING PERFORMANCE. IF A FLOOR IS OF QUESTIONABLE SLOPE, CONSIDER A SURVEY OF THE SIGHT AND / OR THE POSSIBILITY OF POURING A NEW LEVEL CONCRETE SLAB SECTION. SIMPLY STATED, FOR OPTIMUM LEVEL LIFTING, THE EQUIPMENT, AT BEST, CAN LIFT ONLY AS
LEVEL AS THE FLOOR ON WHICH IT IS LOCATED... AND SHOULD NOT BE EXPECTED TO COMPENSATE FOR DRASTIC FLOOR SLOPE DIFFERENCES.
THIS EQUIPMENT MUST BE INSTALLED ON A LEVEL CONCRETE FLOOR WITH A MINIMUM THICKNESS OF 6-1/2 INCHES THE CONCRETE MUST BE AGED AT LEAST (28) TWENTY EIGHT DAYS PRIOR TO INSTALLATION AND HAVE A MINIMUM COMPRESSIVE STRENGTH OF 4000 P.S.I.
DO NOT INSTALL THIS UNIT ON ANY ASPHALT SURFACE.
DO NOT INSTALL THIS UNIT ON ANY SURFACE OTHER THAN CONCRETE CONFORMING TO THE MINIMUM SPECIFICATIONS
STATED IN THE PRE-EXISTING FLOOR
REQUIREMENTS SECTION.
DO NOT INSTALL THIS UNIT ON EXPANSION SEAMS OR ON CRACKED, DEFECTIVE CONCRETE. CHECK WITH BUILDING ARCHITECT.
DO NOT INSTALL THIS UNIT ON A SECOND FLOOR OR ANY GROUND FLOOR WITH A BASEMENT BENEATH WITHOUT WRITTEN AUTHORIZATION FROM THE BUILDING ARCHITECT.
INSTALL THIS EQUIPMENT ON CONCRETE ONLY
IF, FOR ANY REASON, A NEW CONCRETE SLAB SECTION IS REQUIRED, THE MINIMUM THICKNESS, COMPRESSIVE STRENGTH, AND AGING ARE MANDATORY. FOR YOUR PROTECTION, CERTIFIED STRENGTH DOCUMENTATION SHOULD BE OBTAINED FROM THE FIRM WHO SUPPLIES THE CONCRETE MIXTURE AT THE TIME OF THE POUR. SPECIAL CONSIDERATION SHOULD BE MADE TO THE JOINING OF THE EXISTING FLOOR AND THE NEW SECTION BEING ADDED. CHECK WITH BUILDING ARCHITECT. THE SUGGESTED SIZE OF THE NEW CONCRETE
SLAB SECTION IS SHOWN IN THE NEW SLAB
RECOMMENDATIONS SECTION.
CAUTION
THE EQUIPMENT DESCRIBED IN THIS MANUAL COULD BE POTENTIALLY DANGEROUS IF IMPROPERLY OR CARELESSLY OPERATED. FOR THE PROTECTION OF ALL PERSONS AND EQUIPMENT, ONLY COMPETENTLY TRAINED OPERATORS WHO ARE CRITICALLY AWARE OF THE PROPER OPERATING PROCEDURES, POTENTIAL DANGERS, AND SPECIFIC APPLICATION OF THIS EQUIPMENT SHOULD BE ALLOWED TO TOUCH THE CONTROLS AT ANY TIME.
SAFE OPERATION OF THIS EQUIPMENT IS DEPENDENT ON USE, IN COMPLIANCE WITH THE OPERATION PROCEDURES OUTLINED IN THIS MANUAL ALONG WITH THE MAINTENANCE AND INSPECTION PROCEDURES WITH CONSIDERATION OF PREVAILING CONDITIONS.
THE EQUIPMENT DESCRIBED IN THIS MANUAL IS NEITHER DESIGNED NOR INTENDED FOR ANY APPLICATION ALONE OR IN CONJUNCTION WITH ANY OTHER EQUIPMENT THAT INVOLVES THE LIFTING OR MOVING OF PERSONS.
ALWAYS CONSULT THE VEHICLE LIFTING GUIDE FOR THE PROPER LIFTING POINTS ON ANY VEHICLE. THESE GUIDES ARE AVAILABLE FROM THE VEHICLE MANUFACTURERS. AFTER LIFTING THE VEHICLE TO THE DESIRED HEIGHT, ALWAYS LOWER THE UNIT ONTO THE MECHANICAL SAFETIES. THE FORMING OF GOOD OPERATIONAL WORK HABITS WILL ELIMINATE OVERSIGHTS IN THE USE OF PROVIDED SAFETY
DEVICES.
MOHAWK MODEL LMF
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LMF-12 SPECIFICATIONS
LIFT TYPE / TWO POST ELECTRIC /
GROSS LIFTING CAPACITY 12,000 LBS. PER ARM CAPACITY 3,000 LBS. LIFTING SPEED APPROX. 120 SECONDS LIFTING HEIGHT 72 INCHES OVERALL WIDTH 151-1/2 INCHES WIDTH BETWEEN POST 120 INCHES WIDTH BETWEEN LIFTING ARMS POST HEIGHT 104 INCHES CYLINDER EXTENSION 162 INCHES OVERHEAD HYDRAULIC LINES 180 INCHES LIFTING PAD HEIGHT (MIN) 5 INCHES LIFTING PAD HEIGHT (MAX) 87 INCHES SHIPPING WEIGHT 3,100 LBS.
HYDRAULIC
102 –7/8 INCHES
POWER UNIT SPECIFICATIONS
BRAND NAME MONARCH MODEL M-4509-0101 POWER UNIT TYPE VERTICAL MOTOR VOLTAGE 208 / 230 F.L.A. AT RATED CAPACITY 17.4 / 14.6 MOTOR HORSEPOWER 2 MOTOR PHASE SINGLE MOTOR CYCLE / HERTZ 60 MOTOR SPEED (R.P.M.) 3450 PUMP FLOW (G.P.M.) 2.39 @ 3450 R.P.M. RELIEF VALVE SETTING 1650 P.S.I. WORKING PRESSURE 1430 P.S.I. RESERVOIR CAPACITY 5 GALLONS HYDRAULIC FLUID MEDIUM DEXRON III
Performance Table
14000 12000 10000
8000 6000
Load (LBS)
4000 2000
0 500 1000 1500 2000
Pump Pressure (PSI)
LMF-12 SPECIFICATIONS
SUGGESTED SITE SELECTION / BAY SIZE
WIDTH DEPTH HEIGHT
15 FEET 30 FEET 15 FEET
THE PLACEMENT OF THE UNIT IS DETERMINED BY THE TYPE
(LENGTH, WIDTH, HEIGHT) OF VEHICLE BEING SERVICED.
WEJ-IT ANCHOR SPECIFICATIONS
LENGTH DRILL
6 1/4 IN. 6 1/4 IN. 3/4 IN. .775 IN. .787 IN. 80
PRE-EXISTING FLOOR REQUIREMENTS
MINIMUM
THICKNESS
6 - 1/2 IN 4000 P.S.I. 28 DAYS
DO NOT INSTALL ANY MOHAWK LIFT ON ANY SURFACE OTHER THAN CONCRETE CONFORMING TO THE MINIMUM COMPRESSIVE STRENGTH, MINIMUM AGING, AND THE MINIMUM THICKNESS STATED ABOVE.
DO NOT INSTALL ANY MOHAWK LIFT ON EXPANSION SEAMS OR ON CRACKED, OR DEFECTIVE CONCRETE.
DO NOT INSTALL ANY MOHAWK LIFT ON SECONDARY FLOOR LEVELS OR ANY SURFACE WITH A BASEMENT BENEATH WITHOUT WRITTEN AUTHORIZATION FROM THE BUILDING ARCHITECT. NEVER HAND MIX YOUR OWN CONCRETE.
IF FOR ANY REASON A NEW CONCRETE SLAB SECTION IS REQUIRED, FOLLOW THE INSTRUCTIONS FOR THE FLOOR MODIFICATION DATA.
FLOOR MODIFICATION DATA
THICKNESS SLAB SIZE
12 INCHES 6 FT X 15 FT 2.1
IF, FOR ANY REASON, A NEW CONCRETE SLAB SECTION IS REQUIRED, MINIMUM THICKNESS, COMPRESSIVE STRENGTH, AND PROPER AGING IS MANDATORY.
THE NEW SLAB SECTION MUST BE TOTALLY SURROUNDED BY AN EXISTING CONCRETE FLOOR THAT IS STRUCTURALLY SOUND. CERTIFIED STRENGTH DOCUMENTATION SHOULD BE OBTAINED FROM THE FIRM WHO SUPPLIES THE CONCRETE MIXTURE AT THE TIME OF THE POUR.
NEVER HAND MIX THE CONCRETE. REFER TO NEW SLAB
RECOMMENDATIONS SECTION.
NOTE
DEPTH
DRILL
SIZE
DRILL SIZE
MIN. MAX.
MINIMUM COMPRESSIVE
STRENGTH
NEW FLOOR SECTION
WIDTH X LENGTH
TORQUE
MINIMUM
AGING
CUBIC
YARDS
MOHAWK MODEL LMF
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LMF-12 PACKING LIST
*** ALSO SEE DRAWINGS MAN511, MAN512, & MAN513 IN PARTS MANUAL ***
ORDER
NUMBER
623 007-007-075 SHIM BAG 1 040 012-012-047 LIFTING PAD 4 627 012-012-058 SMALL PARTS BAG 1 145 012-012-113 SWING ARM PIN 4 297 600-670-009 WEJ-IT ANCHOR (3/4 X 6 1/4) 16 482 600-690-008 LOCK NUT, 1-3/8-12 NF 8 460 601-170-008 HUBBLE CONNECTOR (FEMALE) 1 112 601-630-001 SPRAY PAINT (RED) 1 113 601-630-002 SPRAY PAINT (YELLOW) 1
012-010-055 MANUAL ASSEMBLY (INSTALLATION) 1
627 012-012-058 SMALL PARTS BAG CONTENTS 171 600-640-019 BOLT, 1/4-20 X 1-1/2 10 258 600-690-005 LOCK NUT, 1/4-20 NC 10 259 600-710-004 WASHER, 1/4 SAE FLAT 4 021 601-310-005 BREATHER CAP 1 094 601-420-011 FITTING, DOUBLE MALE UNION # 6 JIC 4 409 601-710-001 DOUBLE LINE CLIP 6
600-710-006 WASHER, FLAT, FENDER, 5/16 ID X 1 ½ OD 6
623 007-007-075 SHIM BAG CONTENTS
633 600-740-001 SHIM, 1/16 (BLUE) 8 634 600-740-002 SHIM, 1/8 (RED) 8 635 600-740-003 SHIM, 1/4 (BLACK) 8
012-012-057 PARTS BOX #2 CONTENTS
057 012-012-151 HEIGHT ADAPTER (7 1/2 INCH) 4 047 018-000-105 HEIGHT ADAPTER (10 INCH) 4 046 018-000-106 HEIGHT ADAPTER (5 INCH) 4
PART
NUMBER
012-012-056 PARTS BOX #1CONTENTS
PART
DESCRIPTION
QTY.
1
MOHAWK MODEL LMF
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RECOMMENDED TOOL LIST
SIZE / QTY DESCRIPTION USED IN
1 - 1/8 IN WRENCH & SOCKET WEJ-IT ANCHORS
15 / 16 IN WRENCH & SOCKET CARRIAGE STOPS
11/16 IN WRENCH HYDRAULIC LINES
5/8 IN WRENCH HYDRAULIC LINES 1/2 IN WRENCH & SOCKET BACK BOARD / CYLINDER RETAINER
7/16 IN WRENCH SWING ARM RESTRAINT ASSEMBLIES
1 RATCHET WRENCH AS NEEDED 1 SNAP RING PLIERS SWING ARM PINS 1 VICE GRIPS AS NEEDED 1 CRESCENT WRENCH AS NEEDED 1 4 FT BUBBLE LEVEL VERIFY LEVEL ASSEMBLY 1 PRY BAR MOVING HEAVY ITEMS 1 TIN SNIPS PACKAGING BANDING 1 CHALK LINE FLOOR LAYOUT 1 SOAP STONE FLOOR LAYOUT 1 25 FT TAPE MEASURE FLOOR LAYOUT / SQUARING POST 1 MEDIUM HAMMER WEJ-IT ANCHORS 1 HAMMER DRILL DRILLING CONCRETE 1 DRILL BIT (3/4 INCH) DRILLING CONCRETE
1 TON LIFTING DEVICE LIFTING / MOVING HEAVY ITEMS
8 FT STEP LADDER ASSEMBLE ELEVATED ITEMS
100 FT LEAD CORD OPERATE ELECTRICAL TOOLS
MOHAWK MODEL LMF
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MAKE SURE THE CONCRETE IS SOLID WHEN DRILLING.
CRACKS AND EXPANSION SEAMS REDUCE THE
IT ANCHOR. NEVER INSTALL
INCH HOLES ON THE OUTSIDE OF THE MAIN
SIDE POST USING THE HOLES AT THE BASE OF THE POST AS A
IT ANCHOR 2 TO 3
BETWEEN THE MAIN AND
INCH HOLES ON THE OUTSIDE OF THE OFF
SIDE POST USING THE HOLES AT THE BASE OF THE POST AS A
3
BEFORE INSTALLING A LIFT
IMPORTANT
BEFORE INSTALLING A MOHAWK LIFT THERE ARE A FEW ITEMS THAT MUST BE INSPECTED. EACH REPAIR SHOP BAY IS DIFFERENT. IN AN ATTEMPT TO PREVENT OVERSIGHTS, ALL OF THE FOLLOWING INFORMATION IS TO BE VERIFIED.
OVERHEAD OBSTRUCTIONS
THE AREA WHERE THE LIFT WILL BE LOCATED SHALL BE FREE OF OBSTRUCTIONS. HEATERS, BUILDING SUPPORTS, ELECTRICAL CONDUIT; ALL OF THESE ITEMS ARE TO BE TWELVE FEET ABOVE THE BAY FLOOR. SEE FIGURE 1 & 8.
DEFECTIVE CONCRETE
VISUALLY INSPECT THE BAY FLOOR AREA. THE UNIT CANNOT BE INSTALLED ON EXPANSION SEAMS, OR CONCRETE THAT IS CRACKED. THE UNIT IS ONLY AS STRONG AS THE FLOOR IT IS INSTALLED ON.
FLOOR REQUIREMENTS
THIS INFORMATION IS IN THE GENERAL FLOOR REQUIREMENTS. IF THE BAY FLOOR DOES NOT CONFORM TO THESE SPECIFICATIONS, REFER TO THE “NEW SLAB RECOMMENDATIONS” SECTION IN THIS MANUAL.
LOCATE THE MAIN SIDE POST ON THE HIGH SIDE OF THE FLOOR IF A SLOPE IS NOTED. REFER TO FIGURE 9.
POWER SUPPLY
THE STANDARD POWER UNIT IS 220-VOLT SINGLE PHASE. REFER TO THE POWER UNIT SPECIFICATIONS SECTION. REQUIREMENTS MAY VARY ON SPECIAL ORDERS.
THE MAIN SIDE POST WILL REQUIRE THE POWER SUPPLY FOR THE UNIT. NOTE THE LOCATION OF THE POWER SUPPLY.
BAY SIZE
TO OPTIMIZE SHOP SPACE, IT IS ADVISED TO LOCATE A VEHICLE IN THE BAY PRIOR TO LAYOUT. NOTE WALKWAY’S OVERHEAD OBSTRUCTIONS, AND ABILITY TO MOVE EQUIPMENT IN THE BAY AREA. REFER TO FIGURE 1 & 8.
REQUIREMENTS MAY VARY ON SPECIAL ORDERS.
SPECIFICATIONS
REFERENCE ALL SPECIFICATIONS PRIOR TO INSTALLING A LIFT.
WARNING
BEFORE DRILLING THE MOUNTING HOLES
REFERENCE ALL FIGURES PERTAINING TO DRILLING, WEJ -IT
WARNINGS, AND INSTALLATION INSTRUCTIONS. REFER TO
FIGURES 3 & 4.
CHECK THE INSIDE DIMENSIONS OF THE POST AT THE
BOTTOM FROM THE FACE OF THE MAIN SIDE POST TO THE FACE OF THE OFF SIDE POST. THE INSIDE DIMENSION IS 120 INCHES.
USE A SHARP DRILL BIT TO PREVENT DRILLING AN
UNDERSIZED HOLE. DRILL THE HOLE EQUAL TO THE LENGTH OF THE WEJ-IT ANCHOR. BLOW OUT THE HOLE WITH SHOP AIR, OR VACUUM. INSERT THE WEJ-IT ANCHOR SO THAT THE WASHER RESTS AGAINST THE POST FOOTING. TIGHTEN THE NUT 2 TO 3 FULL TURNS. (60 TO 80 FOOT POUNDS)
NEVER USE AN IMPACT TOOL TO TIGHTEN THE WEJ-IT
ANCHORS. USE A TORQUE WRENCH ONLY.
EFFECTIVENESS OF THE WEJ­THE ANCHOR UNDER THESE CONDITIONS.
DRILL EIGHT 3/4 -
GUIDE. INSERT AND TIGHTEN THE WEJ­FULL TURNS. (60 TO 80 FOOT POUNDS)
INSURE THE INSIDE DIMENSIONS
OFF SIDE POST IS STILL CORRECT. 120 INCHES.
DRILL EIGHT 3/4-
GUIDE. INSERT AND TIGHTEN THE WEJ-IT ANCHOR 2 TO FULL TURNS. (60 TO 80 FOOT POUNDS)
MOHAWK MODEL LMF
-12 7
INSTALLATION INSTRUCTIONS
IMPORTANT
READ THIS MANUAL IN ITS ENTIRETY. BE FAMILIAR WITH PART NAMES AND HAVE A GOOD UNDERSTANDING
OF HOW THIS UNIT IS TO BE ASSEMBLED AND OF HOW INDIVIDUAL
PARTS OPERATE, BEFORE ASSEMBLING THE UNIT.
USING A CHALK LINE, LAYOUT THE FLOOR DIMENSIONS WHERE THE UNIT WILL BE LOCATED. REFER TO FIGURES 1 & 8.
CUT THE SWING ARM BANDING AND REMOVE THE SWING ARMS.
SECURE THE OVERHEAD LIFTING DEVICE TO THE MAIN SIDE POST USING STRAPS OR CHAINS.
WARNING
EACH POST WEIGHS OVER 900 LBS. ERECT THE POSTS WITH
CHAINS AND STRAPS ATTACHED TO THE TOP OF THE POST. DO NOT REMOVE THE CHAINS AND STRAPS UNTIL THE POST HAS BEEN SECURED.
SEPARATE THE POSTS. REMOVE THE PARTS BOX, HYDRAULIC LINES AND SUPPORTS. VERIFY PARTS BOX CONTENTS. IF MISSING PARTS ARE NOTED, THEY CAN BE OBTAINED BY CALLING 1-800-833-2006 OR BY CONTACTING YOUR LOCAL MOHAWK DISTRIBUTOR.
USING THE 5/8-INCH PACKING BOLTS, NUTS AND WASHERS, ASSEMBLE THE CARRIAGE STOPS TO THE TOP OF THE MAIN SIDE POST. TIGHTEN TO 150 FOOT POUNDS. REFER TO FIGURE 2.
ERECT THE MAIN AND OFF SIDE POSTS TO THE UP-RIGHT POSITION. ALIGN THE POST FOOTINGS TO THE CHALK LINE LAYOUTS.
SECURE THE MAIN AND OFF SIDE POSTS TO THE BAY FLOOR USING THE (16) 3/4 X 5 1/2 INCH WEJ-IT ANCHORS. REFER TO “BEFORE DRILLING THE MOUNTING HOLES“ SECTION.
USING THE 5/8-INCH PACKING BOLTS, NUTS AND WASHERS, ASSEMBLE THE CARRIAGE STOPS TO THE TOP OF THE OFF SIDE POST. TIGHTEN TO 150 FOOT POUNDS. REFER TO FIGURE 2.
ASSEMBLE THE TWO OVERHEAD HYDRAULIC LINES (FLAT ON THE FLOOR) USING THE FOUR DOUBLE MALE UNIONS. SEE
MAN501.
ASSEMBLE TWO OF THE DOUBLE LINE CLIPS TO THE CENTER SPAN OF THE OVERHEAD LINES APPROXIMATELY 3 INCHES FROM THE DOUBLE UNIONS.
ASSEMBLE THE TWO OVERHEAD LINE SUPPORT BRACKETS TO THE TOP OF THE MAIN AND OFF SIDE POST.
ERECT THE OVERHEAD HYDRAULIC LINE ASSEMBLIES. ROUTE THE LINES THROUGH THE TOP OF EACH POST. ASSEMBLE THE LINES TO THE HYDRAULIC CONNECTIONS AT THE TOP OF EACH POST.
SECURE THE LINES TO THE OVERHEAD LINE SUPPORTS USING THE TWO DOUBLE LINE CLIPS.
REMOVE THE BREATHER PORT PLUG ON THE POWER UNITS RESERVOIR AND DISCARD. REFER TO FIGURE 11.
VERIFY FLUID LEVEL. (1/2 IN. BELOW BREATHER PORT IN THE POWER UNIT RESERVOIR WHEN BOTH CYLINDERS ARE FULLY RETRACTED) INSTALL THE BREATHER CAP.
AT THIS TIME HAVE A QUALIFIED ELECTRICIAN
CONNECT THE POWER SUPPLY TO THE UNIT
ENGAGE THE UP BUTTON ON THE POWER UNIT AND RAISE THE CARRIAGES APPROX. 3 FEET, OR TO A HEIGHT SUITABLE FOR INSTALLING THE SWING ARMS.
REMOVE & REASSEMBLE THE FOUR SWING ARM RESTRAINTS ONTO THE MAIN AND OFF SIDE CARRIAGES. REFER TO MAN502.
LIFTING UP ON THE SWING ARM RESTRAINT. INSERT THE FOUR SWING ARMS INTO THE CARRIAGES. REFER TO MAN506.
ALIGN THE THROUGH HOLES IN THE CARRIAGES WITH THE THROUGH HOLES IN THE SWING ARMS. SECURE THE SWING ARMS TO THE CARRIAGES USING THE FOUR SWING ARM PINS AND EIGHT NYLON LOCK NUTS.
PLACE THE FOUR LIFTING PADS INTO PLACE IN THE MOUNTING HOLE AT THE END OF EACH SLIDER. REFER TO MAN506.
MOHAWK MODEL LMF
-12 8
INSTALLATION INSTRUCTIONS
BLEEDING PROCEDURE
ENGAGE THE UP BUTTON ON THE POWER UNIT. OBSERVE THE CARRIAGE. WHEN THE MAIN AND OFF SIDE CARRIAGES HAVE REACHED FULL HEIGHT CONTINUE TO RUN THE UNIT FOR TWO MINUTES. (THIS WILL PURGE THE AIR FROM THE HYDRAULIC SYSTEM)
NOTE
LISTEN FOR THE PRESSURE RELIEF VALVE. A NOTICEABLE
INCREASE IN POWER UNIT VOLUME THIS MAY INDICATE THAT THE NUTS ON THE LIFTING RODS NEED TO BE ADJUSTED. ADJUST THE NUTS EVENLY ON BOTH SIDES OF THE CARRIAGE TO ALLOW THE CYLINDERS TO FULLY STOKE AT THE TOP.
ASSEMBLE THE TWO HEIGHT ADAPTERS BRACKETS TO THE BACK OF THE MAIN AND OFF SIDE POST USING THE FOUR 5/16 BOLT, WASHER & NYLON LOCK NUTS. REFER TO MAN505
PLACE THE FOUR 5 INCH., 7 ½ INCH AND 10 INCH HEIGHT ADAPTERS INTO PLACE INTO THE HEIGHT ADAPTER BRACKETS.
SHIMMING THE POST
LEVEL THE POST BY INSERTING THE SUPPLIED SHIMS UNDER THE POST FOOTING AROUND THE WEJ-IT ANCHOR. THE LIFT MUST BE LEVEL BOTH FRONT TO REAR AND SIDE TO SIDE. A LEVELING DEVICE AND A MEASURING TAPE MUST BE USED.
REFER TO FIGURES 5 & 6.
LEVEL THE MAIN SIDE POST FRONT TO REAR AND SIDE -TO-
SIDE USING A BUBBLE LEVEL.
LEVEL THE OFF SIDE POST FRONT TO REAR USING A
BUBBLE LEVEL. SET THE POST PARALLEL TO THE MAIN SIDE POST USING A MEASURING TAPE, MEASURING FROM THE EDGE OF THE MAIN SIDE CHANNEL TO THE EDGE OF THE OFF SIDE CHANNEL AT THE BASE AND AT THE TOP OF THE POST.
THE MEASUREMENT AT THE TOP OF THE POST MUST BE
THE SAME AS THE MEASUREMENT AT THE BASE OF THE POST.
AT THIS TIME PERFORM THE PRE-OPERATION CHECK LIST AND MAINTENANCE PROCEDURES (DAILY - WEEKLY - MONTHLY) MAKE ALL ADJUSTMENTS PERTAINING TO THESE PROCEDURES.
DIVERTER VALVE OPERATION
WARNING
AS WITH ALL FUNCTIONS OF THE LIFT UNIT, NEVER OPERATE THE DIVERTER VALVE UNLESS YOU HAVE FIRST PERFORMED THIS OPERATION WITH NO VEHICLE, AND FULLY UNDERSTAND ITS FUNCTIONS.
BOTH MECHANICAL SAFETIES MUST BE ENGAGED BEFORE OPERATING THE DIVERTER VALVE.
PURPOSE
THE PURPOSE OF THE DIVERTER VALVE IS TO ENABLE THE
OPERATOR TO RAISE OR LOWER THE OFF SIDE CARRIAGE INDEPENDENTLY OF THE MAIN SIDE CARRIAGE.
TO OPERATE THE DIVERTER VALVE
ENGAGE THE DIVERTER VALVE BY PULLING DOWN ON THE DIVERTER VALVE PULL KNOB. REFER TO MAN504
THIS WILL DIVERT ALL FUNCTIONS OF THE POWER UNIT TO
THE OFF SIDE CYLINDER.
WITH THE VALVE ENGAGED, ENERGIZE THE POWER UNIT BY PUSHING THE UP BUTTON.
WHEN THE DESIRED HEIGHT HAS BEEN ACHIEVED, RELEASE THE DIVERTER VALVE PULL KNOB AND THE UP BUTTON.
PULLING DOWN ON THE LOWERING HANDLE, LOWER THE UNIT ONTO BOTH MECHANICAL SAFETIES ENDING THIS PROCEDURE.
MOHAWK MODEL LMF
-12 9
SAFETY TIPS
PLEASE POST THE AUTOMOTIVE LIFT SAFETY TIPS CARD, (A COPY IS INCLUDED IN THE PARTS BOX) WHERE THEY WILL BE CONSTANTLY REMINDED TO YOUR LIFT
OPERATOR. FOR INFORMATION SPECIFIC TO THE LIFT, ALWAYS REFER TO THE MOHAWK MANUAL.
INSPECT YOUR LIFT DAILY. NEVER OPERATE IT
IF IT MALFUNCTIONS OR IF IT HAS BROKEN OR DAMAGED PARTS. REPAIRS SHOULD BE MADE WITH ORIGINAL MOHAWK PARTS.
OPERATING CONTROLS ARE DESIGNED TO
CLOSE WHEN RELEASED. DO NOT BLOCK OPEN OR OVERRIDE THEM.
NEVER OVERLOAD YOUR LIFT BEYOND
STATED LIFTING CAPACITY. RATED CAPACITY IS SHOWN ON NAMEPLATE AFFIXED TO THE LIFT.
ONLY TRAINED AND AUTHORIZED PERSONNEL
SHOULD DO POSITIONING OF VEHICLE AND OPERATION OF THE LIFT.
DO NOT ALLOW CUSTOMERS OR BY - STANDERS
TO OPERATE THE LIFT OR TO BE IN A LIFTING AREA DURING ITS OPERATION. ONLY PROPERLY TRAINED PERSONNEL SHOULD BE ALLOWED TO OPERATE LIFT.
NEVER RAISE A VEHICLE WITH PERSONS
INSIDE.
ALWAYS KEEP LIFT AREA FREE OF
OBSTRUCTIONS, DEBRIS, GREASE, AND OIL.
PERFORM THE PRE-OPERATION CHECK LIST,
PER INSTRUCTIONS, BEFORE RAISING VEHICLE TO DESIRED HEIGHT.
BEFORE DRIVING VEHICLE INTO THE BAY,
POSITION ARMS AND SUPPORTS TO PROVIDE
UNOBSTRUCTED CLEARANCE. DO NOT HIT OR RUN OVER LIFT ARMS, ADAPTERS, OR AXLE SUPPORTS. THIS COULD DAMAGE LIFT OR VEHICLE.
LOAD VEHICLE ON LIFT CAREFULLY. POSITION
LIFT SUPPORTS TO CONTACT AT THE VEHICLE MANUFACTURER’S RECOMMENDED LIFTING POINTS. RAISE LIFT UNTIL SUPPORTS CONTACT VEHICLE. CHECK SUPPORTS FOR SECURE CONTACT WITH VEHICLE. RAISE LIFT TO
DESIRED WORKING HEIGHT. CAUTION: IF YOU ARE WORKING UNDER VEHICLE, LIFT SHOULD BE RAISED HIGH ENOUGH FOR LOCKING DEVICE TO BE ENGAGED.
NOTE THAT WITH SOME VEHICLES, THE
REMOVAL OR INSTALLATION OF COMPONENTS MAY CAUSE A CRITICAL SHIFT IN THE CENTER OF GRAVITY, AND RESULT IN RAISED VEHICLE INSTABILITY. REFER TO THE VEHICLE MANUFACTURER’S SERVICE MANUAL FOR RECOMMENDED PROCEDURES WHEN VEHICLE COMPONENTS ARE REMOVED.
BEFORE LOWERING LIFT, BE SURE TOOL
TRAY’S, STANDS, ETC. ARE REMOVED FROM UNDER VEHICLE. RELEASE LOCKING DEVICES BEFORE ATTEMPTING TO LOWER LIFT.
BEFORE REMOVING VEHICLE FROM THE LIFT
AREA, POSITION LIFT ARMS AND SUPPORTS TO PROVIDE AN UNOBSTRUCTED EXIT.
MOHAWK MODEL L
MF-12
PRE - OPERATION CHECK LIST
TRAINED OPERATOR
THE OPERATOR MUST BE FULLY TRAINED AND QUALIFIED
TO SAFELY AND EFFECTIVELY OPERATE THIS EQUIPMENT OF THIS SPECIFIC MAKE AND MODEL.
ABSENCE OF OBSTRUCTIONS
THE TOTAL WORK AREA MUST BE FREE OF ANY AND ALL
OBSTRUCTIONS AND BE GENERALLY CLEAN. (FREE OF OIL AND DEBRIS)
VISUAL INSPECTION
THOROUGHLY INSPECT THE UNIT WITH A TRAINED EYE,
NOTING ANY PROBLEM AREAS. INSPECT THE FLOOR AND THE ANCHORING FASTENERS AS WELL. REPORT ANY QUESTIONABLE ITEMS.
LIFTING PROCEDURES
OPERATION
PERFORM PRE-OPERATION CHECK LIST ITEM BY ITEM.
POSITION THE SWING ARM TO THE OUTSIDE OF THE UNIT.
POSITION THE VEHICLE AS INDICATED BY THE MFG’S
RECOMMENDED LIFT POINTS. SEE ALI/LP-GUIDE.
NOTE
ALIGN THE VEHICLE’S CENTER OF GRAVITY WITH THE CENTERLINE OF THE POSTS. THIS CAN BE VERIFIED BY VIEWING THE CAM FOLLOWER BEARINGS ON THE CARRIAGE. THESE BEARINGS ARE LOCATED AT EACH CORNER OF THE CARRIAGE. CENTERING OF VEHICLE IS ACHIEVED WHEN ALL 4 CAM FOLLOWER BEARINGS ARE FREE TO SPIN.
PLACE THE LIFTING PADS PER MFG’S RECOMMENDED LIFT
POINTS. SEE ALI/LP-GUIDE.
TO RAISE
ENGAGE THE UP-BUTTON ON THE POWER UNIT.
RAISE VEHICLE TO THE DESIRED WORKING HEIGHT.
LOWER THE UNIT ONTO THE MECHANICAL SAFETIES.
NO LOAD PERFORMANCE CHECK
ALL MECHANICAL SAFETIES OPERATE PROPERLY AND
CONSISTENTLY.
NO EXTERNAL FLUID LEAKS.
NO BLEED DOWN.
EFFORTLESS AND SIMULTANEOUS MOVEMENT.
LEVEL LIFTING.
CONTROLS FUNCTION PROPERLY.
ALL SAFETY MECHANISMS FULLY FUNCTIONAL.
PREVIOUS DAY' S OPERATION REPORT
VERIFY WITH SUPERVISOR THAT THERE WAS NO
PROBLEMS EXPERIENCED THE PREVIOUS DAY. IF THERE WERE ANY PROBLEMS, VERIFY THAT ALL NECESSARY
REPAIRS HAVE BEEN COMPLETED.
TO LOWER
INSPECT THE LIFTING AREA TO INSURE THAT ALL
PERSONNEL AND DEBRIS HAVE BEEN CLEARED FROM THE LIFTING AREA.
ENGAGE THE UP-BUTTON ON THE POWER UNIT.
RAISE UNIT APPROXIMATELY TWO INCHES.
DISENGAGE THE MECHANICAL SAFETIES.
LOWER UNIT TO THE DESIRED WORKING HEIGHT.
ALWAYS ENGAGE THE UP-BUTTON ON THE POWER UNIT
AND RAISE UNIT UNTIL BOTH MECHANICAL SAFETIES RE­ENGAGE.
LOWER THE UNIT ONTO THE MECHANICAL SAFETIES.
IF WORK IS COMPLETE, CONTINUE LOWERING THE
UNIT UNTIL BOTH CARRIAGES ARE FULLY LOWERED.
MOHAWK MODEL LMF
-12 11
MAINTENANCE PROCEDURES
QUALIFIED MAINTENANCE PERSONNEL ONLY
DAILY
PERFORM THE PRE -OPERATION CHECK LIST.
REPORT ANY AND ALL EQUIPMENT MALFUNCTIONS
IMMEDIATELY.
CLEAN ALL MOVING PARTS. (IT IS NOT RECOMMENDED TO
GREASE THE INSIDE OF THE CHANNEL ON THE POST, SWING ARMS OR SWING ARM RESTRAINTS.) IF OXIDIZATION IS OCCURRING USE A LIGHT LUBRICANT. (WD
- 40 OR EQUIVALENT)
KEEP AREA AROUND THIS EQUIPMENT FREE OF DIRT,
SAND, WATER, ETC.
WEEKLY
PERFORM THE DAILY OPERATION CHECK LIST.
WIPE CLEAN, THE CYLINDERS' WIPER SEALS AND THE BASE
OF EACH POST TO REMOVE ANY WEEPING OIL AND DUST.
VERIFY FLUID LEVEL. WITH THE UNIT FULLY LOWERED,
THE FLUID LEVEL WILL BE 1/2 INCH BELOW THE BREATHER CAP PORT. USE DEXRON III AS REPLACEMENT FLUID.
LUBRICATE THE ARM RESTRAINT ASSEMBLIES AS NEEDED
TO INSURE FREE, AND SMOOTH OPERATION.
(DO NOT USE GREASE)
CYCLE UNIT TO FULL HEIGHT, AND BLEED
APPROXIMATELY 30 SECONDS.
MONTHLY
INSPECT LIFTING COMPONENTS FOR DEFORMATION, WEAR
OR CORROSION.
INSPECT ALL HYDRAULIC COMPONENTS FOR LEAKS,
DEFORMATION, WEAR OR CORROSION.
TIGHTEN ALL FASTENERS AND HYDRAULIC FITTINGS AS
REQUIRED.
1. ALL O - RING BOSS FITTINGS JAM NUTS ARE TO BE TIGHTENED TO 15-FOOT POUNDS TORQUE.
2. ALL PIPE FITTINGS, IF LEAKING IS TO BE REMOVED, RE-SEALED, AND RE - INSTALLED. (SELECT - UNITE THREAD SEALANT OR EQUIVALENT ON FITTING THREADS)
INSPECT ANCHOR CONDITIONS FOR ANY POSSIBLE
CORROSION AND INSPECT THE FLOOR FOR ANY SIGNS OF FATIGUE OR FRACTURES.
SEMI- ANNUAL TRAINING
QUALIFY / RE-QUALIFY ALL PERSONNEL IN THE SAFE
OPERATION OF THIS UNIT.
ANNUALLY
REPLACE AND RE -BLEED THE HYDRAULIC FLUID. ALWAYS
USE A CLEAN FUNNEL AND FILTER. USE DEXRON III HYDRAULIC FLUID.
INSPECT ALL BEARINGS FOR UNUSUAL OR EXCESSIVE
WEAR. (REPLACE IF NEEDED)
REMOVE THE SWING ARM RESTRAINTS. THOROUGHLY
CLEAN. USE A LIGHT LUBRICANT (WD-40 OR EQUIVALENT) REINSTALL. DO NOT USE GREASE.
REMOVE THE SWING ARMS. THOROUGHLY CLEAN. USE A
LIGHT LUBRICANT (WD-40 OR EQUIVALENT) REINSTALL. DO NOT USE GREASE.
PERFORM THE DAILY, WEEKLY, AND MONTHLY
MAINTENANCE PROCEDURES.
MOHAWK MODEL LMF
-12 12
CYCLE THE LIFT UP AND DOWN FOUR TIMES WITHOUT
HYDRAULIC SAFETY CHECKS / TROUBLE SHOOTING
WARNING: NEVER ATTEMPT TO LOOSEN HYDRAULIC FITTINGS, OR OVERRIDE SAFETY
DEVICES IN AN ATTEMPT TO CORRECT A PROBLEM. ALL TESTS ARE TO BE PERFORMED WITH NO VEHICLE.
NOTE: THE HYDRAULIC SAFETY CHECK IS TO BE PERFORMED WITH NO VEHICLE ON THE UNIT. THE HYDRAULIC SYSTEM CHECKS WILL DETECT INTERNAL HYDRAULIC LEAKS. CONTACT YOUR LOCAL MOHAWK DISTRIBUTOR OR THE MOHAWK FACTORY SERVICE DEPARTMENT IF A CHECK SHOULD FAIL.
MAINSIDE SAFETY CHECK:
1. RAISE THE UNIT APPROXIMATELY 3 FEET
2. DISENGAGE THE OFFSIDE MECHANICAL SAFETY
3. LOWER THE UNIT ONTO THE MAINSIDE MECHANICAL
SAFETY
4. WHILE CONTINUING TO HOLD DOWN THE POWER UNIT
LOWERING HANDLE, OBSERVE THE OFFSIDE CARRIAGE FOR MOVEMENT. THE UNIT HAS CHECK OUT OK IF THERE IS NO MOVEMENT (OFFSIDE CARRIAGE DOES NOT CONTINUE TO LOWER)
OFFSIDE SAFETY CHECK:
1. RAISE THE UNIT APPROXIMATELY 3 FEET
2. DISENGAGE THE MAINSIDE MECHANICAL SAFETY
3. LOWER THE UNIT ONTO THE OFFSIDE MECHANICAL
SAFETY
4. WHILE CONTINUING TO HOLD DOWN THE POWER UNIT
LOWERING HANDLE, OBSERVE THE MAINSIDE CARRIAGE FOR MOVEMENT. THE UNIT HAS CHECK OUT OK IF THERE IS NO MOVEMENT (MAINSIDE CARRIAGE DOES NOT CONTINUE TO LOWER)
OFFSIDE CYLINDER / DIVERTER VALVE CHECK: (TO BE PERFORMED WHEN OFFSIDE CYLINDER DRIFTS DOWN)
1. RAISE THE UNIT APPROXIMATELY 3 FEET
2. DISENGAGE BOTH MECHANICAL SAFETIES
3. REMOVE THE BLEED LINE FROM THE TOP OF THE OFFSIDE CYLINDER AND CAP USING MOHAWK PN #601­420-001.
4. IF THE OFFSIDE CYLINDER NO LONGER DRIFTS DOWN, THEN THE OFFSIDE CYLINDER WILL NEED TO BE SERVICED.
5. IF THE OFFSIDE CYLINDER CONTINUES TO DRIFT DOWN, THEN THE DIVERTER PULL VALVE WILL NEED TO BE SERVICED.
MAINSIDE CYLINDER PISTON CHECK: (THIS CHECK IS TO BE PERFORMED AFTER ALL THE OTHER HYDRAULIC SAFETY CHECKS HAVE BEEN PERFORMED)
1. RAISE A VEHICL E SO THAT ALL FOUR TIRES ARE OFF THE FLOOR.
2. MEASURE AND RECORD THE CARRIAGE HEIGHTS ON THE MAINSIDE AND OFFSIDE.
3. GOING TO FULL HEIGHT OR LETTING THE VEHICLE TIRES CONTACT THE FLOOR.
4. LOWER THE UNIT, STOPPING WHEN THE TIRES ARE AT THE APPROXIMATE HEIGHT AT THE BEGINNING.
5. MEASURE MAINSIDE AND OFFSIDE CARRIAGE HEIGHTS AGAIN.
6. THE CHECK HAS FAILED IF THE MEASUREMENTS CHANGE MORE THAN ¼ INCH.
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