Moffat RN8110GEC Installation Manual

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Installation and Operation Manual
Gas Target Top Range / Electric Ovens
RN8110GE RN8110GEC
Date Purchased
Serial Number
Service Provider
For use in GB & IE
229244-16
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MANUFACTURED BY
Moffat Limited PO Box 10001 Christchurch New Zealand Ph: (03) 389 1007 Fax: (03) 389 1276
WORLD-WIDE BRANCHES
UNITED KINGDOM
Blue Seal 67 Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph: (121) 327 5575 Fax: (121) 327 9711
UNITED STATES
Moffat Inc 3765 Champion Blvd Winston-Salem North Carolina 27115 Ph: (336) 661 0257 Fax: (336) 661 9546
CANADA
Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5
Toll Free:800 263 1455 Ph: (416) 631 0601 Fax: (416) 631 0315
info@servecanada.com www.servecanada.com www.moffat.com
NEW ZEALAND
Christchurch
Moffat Limited Moffat Limited PO Box 10-001 4 Waipuna Road 16 Osborne Street Mt Wellington Christchurch Auckland Ph: (03) 389 1007 Ph: (09) 574 3150 Fax: (03) 389 1276 Fax: (09) 574 3159
AUSTRALIA
Victoria
Moffat Pty Limited Moffat Pty Limited 740 Springvale Road 3/142 James Ruse Drive, Rose Hill Mulgrave, Melbourne PO Box 913, Smithfield Victoria 3171 Sydney, N.S.W. 2142 Ph: (03) 9518 3888 Ph: (02) 8833 4111 Fax: (03) 9518 3838 Fax: (02) 8833 4133
Western Australia
Moffat Pty Limited Moffat Pty Limited 67 Howe Street 30 Prosperity Place Osbourne Park Geebung, Brisbane WA 6017 Queensland 4034 Ph: (08) 9202 6820 Ph: (07) 3630 8600 Fax: (08) 9202 6836 Fax (07) 3630 8623
Auckland
New South Wales
Queensland
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. January 2009.
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Contents
Waldorf Gas Target Top Electric Oven Range
RN8110GE Gas Target Top / Electric Static Oven Range.
RN8110GEC Gas Target Top / Electric Convection Oven Range.
Introduction .............................................................................................. 2
Specification .............................................................................................. 3
Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Electrical Supply Requirements Electrical Connection
Dimensions ................................................................................................ 5
Installation ................................................................................................ 6
Installation Requirements Unpacking Location Clearances Assembly Rear Rollers Fitting Gas Connection Electrical Connection Commissioning
Operation ................................................................................................. 11
Operation Guide Description of Controls Lighting the Pilot Burner (Target Top) Lighting the Main Burner (Target Top) Oven
Cleaning and Maintenance ...................................................................... 14
General After Each Use Daily Cleaning Weekly Cleaning Periodic Maintenance
Fault Finding ............................................................................................ 16
Wiring Schematic..................................................................................... 17
RN8110GE
RN8110GEC
Gas Conversion and Specifications.......................................................... 20
Conversion Procedure Gas Specifications
Replacement Parts List............................................................................ 24
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Introduction
We are confident that you will be delighted with your WALDORF Gas Target Top / Electric Oven Range, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.
WARNING:
MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
I
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
WARNING:
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING:
G
REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK
OF FIRE.
T
I
DO NOT
HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE
CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
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:
This appliance is;
For professional use and is to be used by qualified persons only.
Only authorised service persons are to carry out installation, servicing and gas conversion operations.
Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.
DO NOT operate the appliance without the legs supplied fitted.
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Specifications
Model Numbers Covered in this Specification
RN8110GE Gas Target Top / Electric Static Oven Range - 900 mm.
RN8110GEC Gas Target Top / Electric Convection Oven Range - 900 mm.
General
A commercial heavy duty, gas fired Target Top having a high output, two stage double-ring iron cast burner offering accurate temperature control and infinitely variable heat with the heat radiating out from the centre of the Target Top. The Main Burner is located underneath removable cast target top plates. With a heavy duty, high efficiency electric static or convection oven options, fitted with a 900 mm,
6.5 kW electric static oven and a 6.6 kW Convection Oven created for compact modular kitchens. Both ovens are fitted with 4.5 kW bottom element and 2.0 kW top element. The Convection oven is fitted with a 100W oven fan motor.
Gas Supply Requirements
- Australia / New Zealand
Natural Gas LP Gas (Propane)
Input Rating 45 MJ/hr 45 MJ/hr
(N.H.G.C.) (42,650 BTU) 42,650 BTU)
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
(4.5” - 13.5” w.c.) (11” - 18.0” w.c.)
Operating Pressure 1.0 kPa (*) 2.6 kPa (*)
(4.0” w.c.) (10.0” w.c.)
Gas Connection ¾” BSP Male
- UK Only
Appliance Classification
Category: II
2H3P.
Flue Type: A1.
Heat Input (nett)
Gas Rate (nett)
Nominal 11.5 kW 11.5 kW Reduced 4.7 kW 7.9 kW
Nominal 1.22 m3/hr 0.89 kg/hr Reduced 0.50 m3/hr 0.61 m3/hr
Natural Gas (G20) Propane (G31)
Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure 9.9 mbar (*) 26.8 mbar (*)
Gas Connection
3
/4” B.S.P. Male
* The burner operating pressure is to be measured at the target top hob manifold test point with
the target top burner (Inner and outer ring) operating at full setting. The operating pressure is ex-factory set through the appliance regulator and is not to be adjusted, apart from when carrying out gas conversion, if required. (Refer to the ‘Gas Conversion’ section for details).
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Specifications
Gas Connection
Gas supply connection point is located at the rear of the appliance, approximately 130mm from the right hand side, 31mm from the rear and 655mm from the floor and is reached from beneath the appliance. An optional underside connection is available. (Refer to the ‘Dimensions’ section).
Connection is ¾" BSP male thread.
Electrical Supply Requirements
MODEL
RN8110GE
RN8110GEC
1-Phase Connection
1P+N+E
230-240V
6.5 kW,
26.6 Amps @ 235 V
6.8 kW,
27.9 Amps @ 235 V
3-Phase Connection
3P+N+E
400-415V
6.5 kW
6.8 kW
L1 - 8.2 Amps L2 - 9.2 Amps L3 - 9.2 Amps
L1 - 9.5 Amps L2 - 9.2 Amps L3 - 9.2 Amps
Electrical Connection
WARNING:
HIS APPLIANCE MUST BE EARTHED. IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A SUITABLY
T
QUALIFIED PERSON IN ORDER TO AVOID A HAZARD.
Electrical supply connection point is located at the rear of the appliance, approximately 69mm from the right hand side and 484mm from the rear and 150mm from the floor.
When connecting a this electric appliance to the mains supply, ensure that the following is carried out:-
An isolating switch is fitted within 2m of the appliance, but not on the appliance and in such a position that the user does not have to reach across the cooking surface.
Supply cord shall be oil-resistant, sheathed flexible cable and not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord (as per AS / NZS 3191 part 2.10.11. or IEC 60245-IEC-57) e.g. HO5 RN-F Type.
The branch supply line shall be individually overload protected to the correct current rating and the supply chord shall be protected against any mechanical or thermal damage.
A grommet is fitted around the wiring entry hole into the appliance.
All wiring connections must be tight.
Refer to the appropriate wiring standards for the size of cable that is to be supplied to an appliance for the current drawn on that line.
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Dimensions RN8110GE / GEC
Dimensions
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Installation
Installation Requirements
NOTE:
It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas, electrical and health and safety requirements.
This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Waldorf Target Top / Electric Oven Ranges are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas, electrical and fire safety.
Australia: - AS5601 - Gas Installations. New Zealand: - NZS5261 - Gas Installation. Australia / New Zealand: - AS / NZS3000 - Wiring Rules. United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.
- BS6173 - Installation of Catering Appliances.
- BS5440 1 & 2 - Installation Flueing & Ventilation.
- BS7671 - Requirements for Electrical Installation.
Ireland: - IS 820 - Non - Domestic Gas Installations.
Installations must be carried out by authorised persons only. Failure to install equipment to the relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only allowed to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
Unpacking
Remove all packaging and transit protection from the appliance including all protective plastic coating from the exterior stainless steel panels.
Check equipment and parts for damage. Report any damage immediately to the carrier and distributor.
Report any deficiencies to the distributor who supplied the appliance.
Check that the available gas and electrical supply is correct to that shown on the rating plate located
on the front right hand corner of the bottom sill.
Location
1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.
Combustion Air Requirements:
Natural Gas 12m LPG
RN8110GE RN8110GEC
3
/hr 12m3/hr
3
/hr 12m3/hr
12m
2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion products.
3. Never directly connect a ventilation system to the appliance flue outlet.
4. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free operation. The minimum installation clearances shown below are to be adhered to.
5. Position the appliance in its approximate working position.
6. All air for burner combustion is supplied from underneath the appliance. The legs must always be fitted and no obstructions placed on the underside or around the base of the appliance, as obstructions will cause incorrect operation and / or failure of the appliance.
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Installation
7. Components having adjustments protected (e.g. paint sealed) by manufacturer are only allowed to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to
the appliance flue outlet.
Clearances
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
Combustible Surface Non Combustible Surface
Left / Right hand side 50mm 0mm
Rear 50mm 0mm
* Side clearances can be 50mm when the adjacent surface is at least 100mm below the cooking
surface.
Assembly
This model is delivered completely assembled. Ensure that the legs are securely attached.
NOTE:
Appliance
Base
This appliance is fitted with adjustable feet to enable it to be positioned securely and level on uneven floors. This should be carried out on completion of the gas connection. Refer to the 'Gas Connection Section'.
This appliance can also be fitted with rear rollers to enable the appliance to be easily moved for positioning and cleaning purposes. If desired, these rollers are supplied in the packaging, with the appliance. See below for fitting instructions.
Optional Accessories (Refer to Replacement Parts List)
Plinth Kit. For installation details, refer to the instructions supplied with each kit.
Fitting Rear Rollers.
1. Raise the appliance from the floor by approx. 75mm using suitable lifting equipment (i.e. Palletiser / Forklift) to allow the rear adjustable feet to be removed.
2. Unscrew and remove both the rear adjustable feet from the rear leg housings.
3. Fit the rear roller to the rear leg housing and align the screw hole in the side of the rear leg housing with the threaded hole in the rear roller.
4. Secure the rear roller to the leg support with the bolt supplied and tighten the bolt using a 10mm A/F spanner.
5. Fit the second roller and tighten.
6. Lower the appliance back to the floor and adjust the front adjustable feet to level the appliance.
Rear Leg
Housing
Adjustable
Foot
Fig 1
Roller
Locating Bolt
Rear Roller
Assy
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Installation
Gas Connection
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON.
1. It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available. The following checks should therefore be made before installation:-
a. Gas Type the appliance has been supplied for is shown on the
coloured stickers located above the gas connection and next to the rating plate. Check that this is correct for the gas supply the appliance is being installed for. The gas conversion procedure is detailed in this manual.
b. Supply Pressure required for this appliance is shown in the
“Specifications” section of this manual. Check the gas supply to ensure adequate supply pressure exists.
c. The Input Rate of this appliance is stated on the Rating Plate
and in the “Specifications” section of this manual. The input rate should be checked against the available gas supply line capacity. Particular note should be taken if the appliance is being added to an existing installation.
NOTE: It is important that adequately sized piping runs directly to the connection joint on the
appliance with as few tees and elbows as possible to give maximum supply volume.
2. Fit the gas regulator supplied, into the gas supply line as close to the appliance as possible.
NOTE: The gas pressure regulator provided with this appliance is convertible between Natural Gas
and LPG as per the ‘Gas Conversion Section’ in this manual. Ensure the regulator is converted to the correct gas type that the appliance will operate on. The regulator outlet pressure is fixed ex-factory for the gas type that the
regulator is converted to and it is NOT to be adjusted
.
The regulator connections are 3/4" BSP female.
3
The connection to the appliance is
/4" BSP male.
(Refer to the ‘Specifications’ section for the gas supply location dimensions).
NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.
3. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs
so that the appliance is level and at the correct height.
4. Connect the gas supply to the appliance. A suitable joining compound which resists the breakdown
action of LPG must be used on every gas line connection, unless compression fittings are used.
5. Check gas operating pressure is as shown in the ‘Specifications’ section.
6. Check all gas connections for leakages using soapy water or other gas detecting equipment.
Rating Plate Location
Fig 2
WARNING:
O NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
D
NOTE: The burner operating pressure is to be measured at
the manifold test point with both burners operating
at ‘Full’ setting.
7. Turn off the mains gas supply and bleed the gas out of
the appliance gas lines.
8. Turn on the gas supply and the appliance.
9. Verify the operating pressure remains correct.
8
Manifold Test Point
Fig 3
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Installation
Electrical Connection
NOTE: ALL ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED OUT BY AN AUTHORISED
PERSON.
WARNING:
HIS APPLIANCE MUST BE EARTHED. IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A SUITABLY
T
QUALIFIED PERSON IN ORDER TO AVOID A HAZARD.
Each appliance should be connected to an adequately protected power supply and isolation switch mounted adjacent to, but not behind the appliance. This switch must be clearly marked and readily accessible in case of fire.
1. Check that the electricity supply is correct as shown on the Rating Plate attached to the lower front hand side of the front sill panel.
2. The supply terminal connections are located at the rear of the appliance. Refer to ‘Electrical Connections’ in the ‘Dimensions’ section of the manual.
3. Open the oven door and remove the oven control panel to allow connection access for the electrical supply.
4. Connect the mains supply to L1, L2 and L3 connection terminals. Refer to the 'Electrical Supply
Requirements' section for connection details.
NOTE: This appliance can be converted from 3 Phase to Single Phase supply by connecting the
single phase input to L1 and adding a bridge wire between the L1, L2 and L3 connections, (refer to Fig 3 overleaf and the information shown in the 'Electrical Supply Requirements Table' in the 'Specifications' Section).
5. Connect neutral and earth conductors to neutral stud and earth stud respectively.
6. For all connections ensure that conductors are secure and appropriately terminated.
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Changing the supply from 3 phase to single phase will increase the electrical current loading on the supply cable. Ensure that the supply cable used is of a sufficient size for the current loading, refer to the 'Electrical Supply Requirements' table overleaf.
:
7. Tighten the cable gland to secure against tension on the cable.
8. Check that the polarity of each connection is correct to the mains connection terminals markings on the appliance.
NOTE:
Add bridging wires between L1, L2 and L3.
This appliance must be earthed.
Fixed wiring installations must incorporate an
all-pole disconnection switch.
9. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs so
Neutral supply connection to N
that the appliance is level and at the correct height.
10. Connect the power supply to the appliance.
11. Check that the electrical supply is within the input
Phase supply connection to L1
rating specification, refer to the ‘Specifications’ section).
P
N
Fig 4
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Installation
Commissioning
1. Before leaving the new installation;
a. Check the following functions in accordance with the operating instructions specified in the
‘Operation’ section of this manual.
Light the Target Top Pilot Burner.
Light the Target Top Main Burner.
Check the Target Top Low Fire Burner operation.
Check the Target Top High Fire Burner operation.
Check the Oven Heating.
Check the Oven Thermostat operation.
Check the Oven Fan operation (GEC models only).
Check the current draw and loading for the equipment. Refer specification section for
correct electrical requirements.
Check that all the connections are correct and that all cover panels have been re-fitted.
Ensure that this instruction manual is left with the appliance.
Ensure that all the relevant details and contacts have been added to the front of this
manual.
b. Ensure that the operator has been instructed in the areas of correct lighting, operation, and
shutdown procedure for the appliance.
2. This manual must be kept by the owner for future reference, and a record of the
Purchase,
this manual.
Date of Installation
(These details can be found on the Rating Plate attached to the front right
hand corner of the bottom sill. Refer to the ‘Gas Connection’ section).
NOTE:
If for some reason it is not possible to get the appliance to operate correctly, turn off the electrical power and gas supply and contact the supplier of this appliance.
and
Serial Number of the Appliance
recorded and kept with
Date of
Make sure that the electrical and gas supply are turned off before any service or
maintenance work is carried out on the appliance.
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Operation
Operation Guide
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This appliance is for professional use and is only to be used by qualified people.
Only authorised service persons are to carry out installation, servicing or gas conversion operations.
Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.
1. Waldorf appliances have been designed to provide simplicity of operation and 100% safety protection.
2. Improper operation is therefore almost impossible, however bad operation practices can reduce the life of the appliance and produce a poor quality product. To use this appliance correctly please read the following sections carefully:-
Lighting the Pilot Burner (Target Top).
Lighting the Main Burner (Target Top).
Oven.
Description of Controls
:
Target Top Gas Control Knob
Fig 5
Heating Indicator Lamps (Amber) for Top & Bottom Elements
Power Indicator Lamp (green)
OFF Position
PILOT Burner
HIGH Flame
LOW Flame
Oven Top Heat Control
OFF Position
LOW Position
1 Position 2 Position 3 Position 4 Position
HIGH Position
Oven Thermostat Control
OFF Position
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Temperature Graduations 50°C to 320°C
Page 14
Operation
Lighting the Pilot Burner (Target Top)
1. Remove centre casting with the casting removal tool.
2. Depress the control knob and rotate anti-clockwise to the ‘PILOT’ position.
3. With the control knob depressed, manually light the pilot burner located in front of the main burner.
4. Hold in the control knob for approximately 10 to 15 seconds, then release.
5. The pilot burner should remain alight. If not repeat Items 2 to 4 above until the pilot burner lights.
Lighting the Main Burner (Target Top)
1. Ensure that pilot burner is alight by checking through the hole in the centre of the front control panel or by removing the centre casting with casting removal tool.
2. Rotate the gas control knob anti-clockwise to the position marked ‘HIGH’.
3. The main burner will now ignite automatically off the pilot burner.
4. Once lit the main burner will be burning at full rate. For a lower heat turn the gas control knob fully anti-clockwise to the ‘LOW’ position.
5. Also for intermediate heat, position the gas control knob between the ‘HIGH’ and ‘LOW’ positions.
NOTE: Always set the gas control knob to the ‘HIGH’ position when lighting the main burner. If the
pilot burner goes out during normal operation wait 5 minutes before relighting.
6. The cast iron work surface has a heat pattern that can be used effectively by positioning cooking pans etc. appropriately according to heat requirement.
200 / 250
Heat Pattern for Target Top on full heat (°C)
250 / 300
300 / 350
350 / 400
150 / 200
200 / 250
250 / 300
Fig 6
Heat Pattern for Target Top on Low Heat (°C)
IMPORTANT
Should any abnormal operation like;
- ignition problems,
- abnormal burner flame,
- burner control problems,
- partial or full loss of burner flame in normal operation, be noticed, the appliance requires IMMEDIATE service by a qualified service person and shall
not be used until such service is carried out.
Fig 7
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Oven
Operation
! IMPORTANT
DO NOT USE aluminium foil or trays directly on the cast iron sole plate(s). NEVER block or cover the openings on each side of the sole plate(s).
The oven is fitted with top and bottom elements. The thermostat maintains the overall oven temperature. The top element is further controlled by the oven top heat control. Convection ovens (RN8110GEC) are fitted with a circulation fan.
NOTE: The Thermostat on the static oven provides overall control of the temperature within the
oven by controlling both elements, where as the Oven Top Heat Control provides a means of balancing the distribution of heat between the top and bottom of the oven.
Place oven racks in desired position.
Preheat:
Preheat the oven by selecting the desired temperature, and turning the oven top heat control (Refer to Fig 5 on the previous page) to a maximum of 2. When the desired temperature is reached, the amber neon will go out.
! IMPORTANT
DO NOT USE aluminium foil or trays directly on the cast iron sole plate(s). NEVER block or cover the openings on each side of the sole plate(s).
Cooking:
When the desired temperature has been reached, load the oven with product and set the oven top heat control to the desired setting.
NOTE: When the oven top heat control is set to a high setting, proportionally more heat is
produced at the top of the oven. (This can be used for browning, etc, during the cooking operation). With the oven top heat control set on a low setting, less heat is produced from the top oven elements. (This mode is used for general baking purposes to prevent cakes, etc, from getting too brown and crisp on the top, but allow the cake to cook through).
To obtain more top heat during cooking, turn the oven top heat control to a higher position. (The higher the setting, the more top heat).
Turning ‘OFF’ the Oven:
a. Turn the oven top heat control to the ‘O’ off position. The top heating will be turned ‘OFF’ and
the upper heating indicator lamp (Amber) will extinguish.
b. Turn the thermostat control knob to the ‘O’ off position and the lower heating indicator lamp
(Amber) will extinguish. The oven is now turned ‘OFF’.
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Cleaning and Maintenance
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Always turn ‘Off’ the electrical and gas supply before cleaning.
This appliance is not water proof.
Do not use water jet spray to clean interior or exterior of this appliance.
General
Clean the Target Top / Range regularly. A clean appliance looks better, will last longer and will perform better. Carbonised grease on the cooking surface will hinder the transfer of heat from the cooking surface to the food. This will result in loss of cooking efficiency.
DO NOT use water on the Target Top while this item is still hot as warping and cracking may occur. Allow the Target Top / Range to cool down and then remove for cleaning.
NOTE:
DO NOT use abrasive detergents, strong solvents or caustic detergents as they could corrode or damage the target top / range.
In order to prevent the forming of rust on the Target Top, ensure that any detergent or cleaning material has been completely removed after each cleaning. The appliance should be switched on briefly to ensure the target top becomes dry.
To keep your Target Top / Range clean and operating at peak efficiency, follow the procedures shown below:-
After Each Use
:
Clean the Target Top / Range with a stiff nylon brush or a flexible spatula to remove any build up of carbon.
Daily Cleaning
1. Thoroughly clean the splash back, the interior and exterior surfaces of the Target Top / Range with hot water, a mild detergent solution and a soft scrubbing brush.
2. Clean the control panel with a damp cloth lightly moistened with a solution of mild detergent and water. Wipe dry with a clean dry cloth.
3. Brush the Target Top (cast iron) with a soft bristled brush followed by wiping with a cloth to prevent accumulation of carbon.
4. Remove the drip tray and clean with a mild anti bacterial detergent and hot water solution using a soft bristled brush. Dry the drip tray thoroughly with a dry cloth.
5. Dry the Target Top / Range thoroughly with a dry cloth and polish with a soft dry cloth.
Weekly Cleaning
NOTE:
If the Target Top / Range usage is very high, we recommend that the weekly cleaning procedure is carried out on a more frequent basis.
Ensure that protective gloves are worn during the cleaning process.
DO NOT use harsh abrasive detergents, strong solvents or caustic detergents as they will
damage the Target Top / Range.
DO NOT use water on the Target Top / Range while it is still hot as cracking may occur. Allow the castings to cool and remove for cleaning.
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Cleaning and Maintenance
Target Top
a. This should be kept clean of any build up of spillage’s of food. Provided the cast iron work
surface is regularly used it will maintain itself in good condition with no special cleaning requirements being necessary.
b. Clean any food residue and spillage from the channels around the centre casting and main plates
before use.
c. DO NOT use water on the castings while they are still hot as cracking may occur.
Should it be necessary to clean the castings, allow the castings to cool and then remove for cleaning. Clean using a soft cloth moistened with a mild detergent and hot water solution and a scrubbing brush. Dry thoroughly with a dry cloth.
d. Remove the drip tray and clean with a mild anti bacterial detergent and hot water solution using
a soft bristled brush. Dry the drip tray thoroughly with a dry cloth.
Stainless Steel Surfaces
a. Clean the exterior surfaces of the Target Top / Range with hot water, a mild detergent solution
and a soft scrubbing brush. Note that the gas control knobs are a push fit onto the gas control valve spindles and can be removed to allow cleaning of the front control panel.
b. Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless
steel wool. Always apply cleaner when the appliance is cold and rub in the direction of the grain.
c. To remove any discolouration, use an approved stainless steel cleaner or stainless steel wool.
Always rub in the direction of the grain.
d. Remove the drip trays and clean with a mild anti bacterial detergent and hot water solution using
a soft bristled brush. Dry the drip trays thoroughly with a dry cloth before re-fitting.
e. Dry all components thoroughly with a dry cloth and polish with a soft dry cloth.
Periodic Maintenance
NOTE: All maintenance operations should only be carried out by a qualified service person.
To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts should be checked and adjusted periodically by a qualified service person. If any small faults occur, have them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that the appliance is serviced every 6 months.
Gas Control Valve Re-Greasing
The gas control valve should be dismantled and greased every 6 months to ensure the correct operation of the gas control valve.
To carry out this operation;­a. Remove the gas control knobs from the gas tap spindles by
pulling the knobs away from the control panel. b. Remove the drip tray from the appliance. c. Remove the two screws on the underside of the control panel,
securing the control panel to the hob. d. Remove the control panel from the front of the appliance. e. Remove the 2 screws holding shaft plate to gas control body and
remove control shaft and plate. (See Fig 8). Note orientation of
shaft for correct re-assembly.
Two Screws
Fig 8
f. Using needle nose pliers or similar, pull out gas control
spindle, again noting its orientation. g. Apply a suitable high temperature gas cock grease or
lubricant such as ROCOL - A.S.P (Anti scuffing paste) /
Dry Moly Paste to the outside of spindle. (See Fig 9). h. Replace spindle and re-assemble the gas control in
reverse order.
Spindle
Fig 9
i. Refit the control panel to the appliance and secure with 2 screws. j. Refit the knobs to the gas control valve spindles.
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Fault Finding
This section provides an easy reference guide to the more common problems that may occur during the operation of your appliance. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not covered in this section. In such instances, please contact your local authorised service agent who will make every effort to help you identify and resolve the problem. Please note that the service agent will require the following information:-
The Model Trade Name and the Serial Number of the Appliance. (Both can be found on the Technical Data Plate located on the appliance).
Fault Possible Cause Remedy
Pilot won’t light. No gas supply.
Blocked pilot injector.
Ensure gas isolation valve is turned on, and that bottles are not empty.
Call the service provider.
Pilot goes out when gas control knob released.
Releasing knob before the thermocouple has heated.
Pilot flame too small.
- Gas pressure too low.
- Partially blocked pilot injector.
Thermocouple connection to the gas control is loose or faulty.
Thermocouple faulty.
Main burner will not light. Incorrect supply pressure.
Faulty gas control.
Element does not work when turned ‘ON’.
Check individual fuses located behind the control panel.
Check for an electrical short by checking that there is NO continuity between any "phase in" line and the metal appliance body itself.
Check for the item failing (element, control etc) by using a multimeter as shown on following pages.
Complete power failure of the appliance
Check fuse connection at the mains supply.
Ensure that the fuse size is correct to carry the load.
Check for an electrical short to the appliance.
Hold knob in for at least 20 seconds following ignition of the pilot.
Clean or replace the pilot injector.
Tighten the thermocouple connection.
Inspect and replace if not in good working order.
Call the service provider.
Call the service provider. Replace the blown fuse.
Call the service provider.
Replace the blown fuse.
Carry out a continuity and resistance check on the appliance.
Call the service provider.
NOTE: Components having adjustments protected (e.g. paint sealed) by the manufacturer, are only
allowed to be adjusted by an authorised service agent. They are not to be adjusted by an unauthorised service person.
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RN8110GE
Wiring Schematic
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Wiring Schematic
RN8110GEC
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Wiring Layout for Static Oven
Wiring Schematic
Wiring Layout for Convection Oven
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Gas Conversion and Specifications
Conversion Procedure
C
AUTION
Ensure that the appliance is isolated from the gas supply before commencing
servicing.
NOTE:
These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance.
Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) can only be adjusted in accordance with the following instructions and shell be re-sealed before re-commissioning this appliance.
For all relevant gas specifications refer to the ‘Specifications’ table at the end of this section.
Main Burner
1. Remove the control knob from the front control panel. The control knob is a push fit onto the shaft of the gas control valve.
2. Remove the front control panel by slackening the 2 screws on the underside of the front control panel and remove the panel from the front of the target top.
3. Remove the centre casting using the casting removal tool.
4. Remove the 2 half plate castings to reveal the main burner.
5. Remove the 2 front fire bricks and the right hand main fire brick.
6. Unscrew and remove the 2 screws and washers securing the main burner to the target top.
7. Carefully remove the main burner from the target top to reveal the inner and outer ring injectors.
Main Burner Injectors
:
Burner Securing Screws
Main Burner
Injectors
Pilot Burner
Fig 10
1. Unscrew the main burner injectors (½” A/F) from the Target Top.
2. Determine the correct injector sizes for the corresponding gas from the rating plate (Refer to the ‘Dimensions’ section for rating plate location for each model).
3. Replace with the correct size injectors (Note the injector size difference between inner and outer burner rings).
4. Refit the main burner to the target top and secure in place with 2 screws and washers.
NOTE: Ensure that the main burner is pulled fully towards the
front of the unit prior to tightening the 2 main burner securing screws.
5. Set the burner mixer screws for correct gas type aeration, as shown in the ‘Gas Specifications’ table.
20
Fig 11
X
INNER RING
LH
RH
Y
OUTER RING
Fig 12
Page 23
Gas Conversion and Specifications
Pilot Burner
1. To remove the pilot burner, disconnect the gas supply tube from the base of the pilot burner.
2. Remove the bolt securing the retaining plate holding the pilot burner and thermo couple to the mounting bracket. Remove the retaining plate.
3. The pilot burner can now be removed from the mounting bracket.
4. Unscrew the base nut from the pilot burner and withdraw injector and spring from inside the pilot burner.
5. Determine the correct injector size for the corresponding gas from the rating plate. (Refer to the ‘Dimensions’ section for rating plate locations for each of the models).
6. Re-assemble the pilot burner to the retaining bracket ensuring that the ports in the pilot burner are at the same height as the thermo-couple. Secure the pilot burner and thermocouple to the bracket with the retaining plate and securing screw.
NOTE: Ensure that the pilot burner and
thermocouple are correctly located and that the pilot burner aligns with the main burner ignition port. (Refer to Fig 15 for correct fitting and alignment dimensions).
7. Re-connect the gas supply tube to the base of the pilot burner.
8. Refit the right hand main fire brick and the 2 front fire bricks to the target top.
9. Refit the 2 half plate castings to the target top, ensuring that they correctly interlock once fitted. Refit the centre casting using the casting removal tool.
10. Refit the front control panel and tighten the 2 screws on the underside of the front control panel to secure the panel in place.
11. Refit the control knob to the front control panel. The control knob is a push fit onto the shaft of the gas control valve.
Main Burner
Injectors
Gas Supply Tube
Main Burner Ignition Port
Thermocouple
Pilot Burner
18± 2.0
Pilot Burner
Fig 13
Pilot Burner
Thermocouple
Fig 14
Main Burner Ignition Port
2± 2.0
Fig 15
Low Fire Adjustment
1. Set the burner low fire adjustment. The low fire screw on the gas control valve should be screwed fully in, then unscrewed by the measurement shown in the ‘Gas Specifications’ table at the end of this section.
NOTE: The ‘Low Fire Screw’ should be sealed with coloured paint
on completion of the low fire adjustment.
21
Low Fire Adjustment Screw
Fig 16
Page 24
Gas Conversion and Specifications
Gas Regulator
NOTE: The regulator supplied is convertible between Natural Gas and LPG, but it’s outlet
pressure is fixed ex-factory and is NOT to be adjusted.
NOTE, Pin rotated
for Natural Gas
NOTE, Pin
rotated for LPG
Fig 17
1. Ensure that the gas supply is turned ‘OFF’ at the mains.
2. Unscrew the hexagonal cap (23mm A/F) from the regulator.
3. Un-clip the plastic pin from the cap, rotate the pin and re-fit it back to the cap the correct way for the gas type to be used. (Either ‘LP’ or
‘NAT’ should be visible on the flank of the pin once re-fitted to the cap).
4. Screw the cap back into the regulator.
Gas Type Identification Label
On completion of the gas conversion, replace gas type identification label, located:-
- At the rear of the unit, above the gas connection.
- Beside the Rating Plate.
Commissioning
Before leaving the converted installation;
1. Check all gas connections for leakages using soapy water or other gas detecting equipment.
WARNING:
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
2. Check the following functions in accordance with the operating instructions specified in the ‘Operation’ section of this manual.
Light the Pilot Burner.
Light the Main Burner.
Check the Low Fire burner operation.
Check the High Fire burner operation.
Ensure that all the controls operate correctly.
Ensure that the operating pressure remains correct
3. Ensure any adjustments done to components that have the adjustments / settings sealed (e.g. paint sealed) are re-sealed.
NOTE: If for some reason it is not possible to get the appliance to operate correctly, shut off the
gas supply and contact the supplier of this appliance.
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Gas Specifications
- Australia / New Zealand Only
Gas Conversion and Specifications
Natural Gas LP Gas (Propane)
Main Burner Injector (Inner Ring) Ø 1.70 mm Ø 1.10 mm
Main Burner Injector (Outer Ring)
Pilot Burner Injector
Burner Aeration Screw X (Inner)
Burner Aeration Screw Y (Outer)
Low Fire Adjustment
Operating Pressure
Gas Regulator Cap Screw
Ø 2.60 mm Ø 1.55 mm
0.35 0.25
25 mm 25 mm
28 mm 28 mm
21/2 turns out (ccw) 1 turn out (ccw)
1.0 kPa (*) 2.6 kPa (*)
- UK Only
Appliance Classification
Category: II
2H3P.
Flue Type: A1.
Natural Gas
(G20)
Propane
(G31)
Main Burner Injector (Inner Ring) Ø 1.70 mm Ø 1.10 mm
Main Burner Injector (Outer Ring)
Pilot Burner Injector
Burner Aeration Screw X (Inner)
Burner Aeration Screw Y (Outer)
Low Fire Adjustment
Operating Pressure
Gas Regulator Cap Screw
Ø 2.60 mm Ø 1.55 mm
0.35 0.25
25 mm 20 mm
28 mm 25 mm
21/2 turns out (ccw)
1¾ turn out (ccw)
9.9 mbar (*) 26.8 mbar (*)
* The burner operating pressure is to be measured at the target top hob manifold test point with
the target top burner (inner and outer ring) operating at full setting. The operating pressure is ex-factory set, through the appliance regulator and not to be adjusted, apart from when carrying out gas conversion, if required. (Refer to the details in this section for information).
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Replacement Parts List
Replacement Parts List
IMPORTANT:
Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).
When ordering replacement parts, please quote the part number and the description as listed below. If the part required is not listed below, request the part by description and quote model number and serial number which is shown on the rating plate.
Target Top
Controls
228853 Burner. 230511 Pilot Burner. 019429 Thermocouple. 017800 Gas Control Valve. 227384 Gas Control Knob.
031170 Injector Inner Ring (Nat) 1.70 mm. 031260 Injector Outer Ring (Nat) 2.60 mm.
031110 Injector Inner Ring (LPG) 1.10 mm. 031155 Injector Outer Ring (LPG) 1.55 mm.
227985 Pilot Injector (Nat) 0.35 mm. 227984 Pilot Injector (LPG) 0.25 mm.
Regulator
228531 Regulator (Natural Gas/LP Gas [Propane] Convertible) - 3/4” BSP F/F.
Oven
228691 Oven Top Element 1.75kW. (750 Ovens). 228690 Oven Bottom Element 3.75kW. (750 Ovens). 228082 Oven Top Element 2kW. (900 - 1200 Ovens). 228059 Oven Bottom Element 4.5kW. (900 - 1200 Ovens). 228704 Door Spring Kit. 229021 Terminal Block Mains. 227399 Control Knob Thermostat 50°C - 300°C. 229146 Thermostat 50 - 300°C. 229145 Switch (4-pole). 013989 Energy Regulator. 227398 Control Knob HI/LO Heat.
Convection Oven Only
228938 Oven Door Microswitch. 010909 Motor Capacitor 4µf. 228116 Fan. 019479 Motor.
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General
227012 Centre Casting. 227013 Half Plate Casting. 014997 Casting Removal Tool. 227892 Side Rack LH. 227893 Side Rack RH. 227896 Oven Rack. 228571 Index Mark Moulding. 227963 Neon Orange. 227962 Neon Green. 227850 Leg (150 mm) Adjustable. 229674 Rear Roller Assy.
Accessories
228800 Ranges 900 mm Plinth Kit.
Gas Conversion Kits
Replacement Parts List
Gas Type to Convert to
Model
RN8110GE / GEC 231972 231971 231972 231971
Australia / New Zealand Only UK Only
Nat. Gas LPG Nat. Gas LPG
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