Moffat Pty Limited Moffat Pty Limited
740 Springvale Road 3/142 James Ruse Drive, Rose Hill
Mulgrave, Melbourne PO Box 913, Smithfield
Victoria 3171 Sydney, N.S.W. 2142
Ph: (03) 9518 3888 Ph: (02) 8833 4111
Fax: (03) 9518 3838 Fax: (02) 8833 4133
Western Australia
Moffat Pty Limited Moffat Pty Limited
67 Howe Street 30 Prosperity Place
Osbourne Park Geebung, Brisbane
WA 6017 Queensland 4034
Ph: (08) 9202 6820 Ph: (07) 3630 8600
Fax: (08) 9202 6836 Fax (07) 3630 8623
Auckland
New South Wales
Queensland
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless qualified previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
Model Numbers Covered in this Specification
General
Optional Accessories
Electrical Supply Requirements
Electrical Connection
Water Supply Requirements
Replacement Parts List .......................................................................... 16
Page 4
Introduction
We are confident that you will be delighted with your WALDORF Electric Pasta Cooker and it will become a
most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new WALDORF Appliance, there are two important
things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.
For professional use and is to be used by qualified persons only.
•
Only authorised service persons are to carry out installation, and servicing
operations.
•
Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.
•
DO NOT operate the appliance without the legs supplied, fitted.
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Page 5
Model Numbers Covered in this Specification
Specifications
PC[1]8140E PASTA COOKER (10.5 kW).
PC[1]8140E-7 PASTA COOKER (7.0 kW).
NOTE: [1]: - - Standard Back Models.
L - Low Back Models.
General
A commercial heavy duty, electric, high performance Pasta Cooker designed for cooking in a
commercial high production output site. The boiling medium is contained within a heavy gauge
stainless steel tank, heated by a 3 coil heavy duty element within the tank.
This Pasta Cooker features an Over Temperature Safety Cut Out System.
An open tank design and pivoting element system to make cleaning a simple and easy task.
Optional Accessories
This appliance can be fitted with the following optional accessories, (refer to the 'Replacement Parts
List' for details).
Electrical supply connection point is located 56 mm from the right hand side, 529 mm from the rear of
the appliance and 489 mm from the floor.
When connecting a this electric appliance to the mains supply, ensure that the following is carried
out:-
•
The supply cord shall not be lighter than ordinary tough rubber sheathed (oil
resistant) cord. e.g. H05 RN-F with sufficient current carrying capacity cable sizes.
•
The branch supply line shall be overload protected.
•
The point of connection shall be as close as practicable to the appliance and shall
have a
n isolating switch accessible during manual operation of the appliance.
• The supply cord shall be protected against any mechanical or thermal damage.
Refer to the appropriate wiring standards for the size of cable that is to be supplied to an appliance
for the current drawn on that line.
Water Supply Requirements
Cold water connection is 1/2" tube connection via 15 mm crox fitting located 49mm from the LH side,
556 mm from rear and 139 mm from the floor. This should be plumbed in, in accordance with
National / Local Codes covering installation.
Maximum water supply pressure 550 kPa (80 psi).
Tank capacity - 40 ltrs of water.
3
Page 6
Dimensions
PC
(1)
8140E-Pasta Cooker
4
Page 7
Installation
Installation Requirements
NOTE:
• It is most important that this appliance is installed correctly and that operation is
correct before use. Installation shall comply with local, electrical health and safety
requirements.
Waldorf Electric Pasta Cookers are designed to provide years of satisfactory service and correct installation
is essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering electrical, fire safety and health and safety.
Australia / New Zealand: AS / NZS3000 - Wiring Rules.
United Kingdom: BS7671 - Requirements for Electrical Installations.
Installations must be carried out by qualified service persons only. Failure to install the
equipment to the relevant codes and manufacturer’s specifications shown in this section will
void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer, are only
to be adjusted by an authorised service agent. They are not to be adjusted by the installation
person.
Unpacking
• Remove all packaging and transit protection from the appliance including all protective plastic
coating from the door outer panel and exterior stainless steel panels.
• Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.
• Report any deficiencies to the distributor who supplied the appliance.
• Check that the available electrical supply is correct to that shown on the rating plate located on the
inside of the access door.
• Check that the following parts have been supplied with the appliance:
PC8140E / PC8140E-7
Baskets 165 x 165 mm 4
Basket Support Frame 1
Location
1. Any appliance requires adequate clearance and ventilation for optimum and trouble-free operation.
The minimum installation clearances shown below are to be adhered to.
2. Position the appliance in its approximate working position.
3. The legs must always be fitted. Ensure that the legs are securely attached.
Clearances
Combustible Surface Non Combustible Surface
Left / Right hand side 50 mm 0 mm
Rear 25 mm 0 mm
NOTE:
• Only non-combustible materials can be used in close proximity to this appliance.
• In order to facilitate easy operation, drainage and servicing of the appliance, a
minimum of 600 mm clearance should be maintained at the front of the appliance.
5
Page 8
Installation
Assembly
This model is delivered completely assembled. Ensure that the adjustable feet are securely attached.
NOTE:
• This appliance is fitted with adjustable feet to enable the appliance to be positioned
securely and level. This should be carried out on completion of the electrical
connection. Refer to the ‘Electrical Connection’ section below.
Electrical Connection
NOTE: ALL ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED OUT BY A QUALIFIED
PERSON.
Each pasta cooker should be connected to an adequately protected power supply and isolation switch
mounted adjacent to, but not behind the pasta cooker. This switch must be clearly marked and readily
accessible in case of fire.
1. Check that the electricity supply is correct as shown on the Rating Plate attached to the inside of the
access door.
2. The supply terminal connections are located at the lower front of the pasta cooker.
3. Open the door and remove the service panel (4 screws) located below the control panel, to allow
connection access for the electrical supply.
4. Bring the supply cable up through the grommet at the back of the pasta cooker, and through the
compression type gland provided on the rear of the main electrical switchgear panel.
5. Connect the mains supply to L1, L2 and L3 switch connections for 3 phases.
6. Connect neutral and earth conductors to the appropriately marked terminals on the terminal block.
7. For all connections ensure that conductors are secure and appropriately terminated.
8. Tighten the cable gland to secure against tension on the cable.
NOTE:
• This appliance must be grounded / earthed.
• Fixed wiring installations must incorporate an all-pole disconnection switch.
Water Connection
NOTE: The water connection shall be installed in accordance with local water regulations in force
and the applicable standard / code, e.g. EN 1717 in UK / Ireland, PCA in Australia.
1
A cold water supply must be connected to the water inlet connection (R
/2" BSP), located 49 mm from
the LH side, 556 mm from rear and 139 mm from the floor.
The water inlet pressure must be as follows:-
Minimum water supply pressure 150 kPa (22 psi).
Maximum water supply pressure 550 kPa (80 psi).
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Page 9
Installation
Drainage Connection
• The water is drained from the appliance by means of a valve located behind the front access door.
• A waste water tundish must be fitted below the appliance drain outlet. This should be a minimum of
127 mm (5”) major diameter.
• If required the drain outlet can be extended in order to exit above the tundish. All drain piping must
be with materials suitable for conveying boiling water.
• Drain connection is R1" BSP drain / overflow.
Commissioning
The following commissioning checks must be carried out before the pasta cooker is handed
over for use, to ensure that the unit operates correctly and the operator(s) understand the
correct operating procedure.
1. Before leaving the new installation;
a. Check the following functions in accordance with the operating instructions specified in the
'Operation' section of this manual.
• Check the current draw and loading for the equipment. Refer to the ‘Specifications’ section
of this manual for the correct electrical requirements.
• Check that all the connections are correct and that all panels have been re-fitted.
• Check that the unit functions in accordance with the operating instructions.
• Ensure that this instruction manual is left with the appliance.
• Ensure that all the relevant details and contacts have been added to the front of this
manual.
b. Ensure that the operator has been instructed in the correct operation and shutdown procedure
for the appliance.
2. This manual must be kept by the owner for future reference and a record of Date of Purchase, Date
of Installation and Serial Number of Unit recorded and kept with this manual. (These details can be
found on the Rating Plate fitted to the inside of the access door and in the 'Specifications' section of
this manual.
NOTE:
• If for some reason it is not possible to get the unit to operate correctly, disconnect the
electrical power supply and contact a qualified service person. The supplier of this
unit will be able to recommend a suitable person.
• Make sure that the electrical supply is disconnect before any service or maintenance
work is carried out.
7
Page 10
Operation
Operation Guide
C
AUTION
•
This appliance is for professional use and is only to be used by qualified
persons.
•
Only qualified service persons are to carry out installation and servicing
operations.
•
Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.
:
1. Waldorf Pasta Cookers have been designed to provide simplicity of operation and 100% safety
protection.
2. Improper operation is therefore almost impossible, however bad operation practices can produce a
poor quality product. To use this pasta cooker correctly please read the following sections carefully;
• Description of Controls.
• Before Use.
• Filling the Tank.
• Operating the Pasta Cooker.
• Turning ‘Off’ the Pasta Cooker.
• Cleaning and Maintenance.
Description of Controls
• A commercial heavy duty, electric pasta cooker using a 3 coil heavy duty, pivoting element system.
• Available in single model type.
• This model is fitted with single 3 coil heavy duty, pivoting element and is controlled by a 4 position
switch and a thermostat for variable speed and temperature control.
• Open tank and pivotal element system design to simplify cleaning operation.
Always turn off the electrical supply at the mains supply before cleaning.
This appliance is not water proof.
Do not use water jet spray to clean interior or exterior of this appliance.
Clean the pasta cooker regularly. A clean pasta cooker looks better, will last longer and will perform
better. A dirty pasta cooker will hinder the transfer of heat from the cooking surface to the food.
This will result in loss of cooking efficiency and food quality.
C
AUTION
:
If cleaning detergents are allowed to enter the inner parts of the appliance,
rusting will occur on the pipe work, installation elements, heating
elements, gas fittings and electrical components, this will cause premature
failure of the appliance.
NOTE:
• DO NOT clean the appliance using high pressure water or steam jets.
• DO NOT pour water directly over the appliance.
• DO NOT use wire brushes. Clean the pan regularly after each use.
• DO NOT use combustible liquids to clean the appliance.
• DO NOT use harsh abrasive detergents, sharp scrapers, strong solvents or caustic
detergents as they will damage the appliance.
• DO NOT use any chloric or bleaching detergents to clean the appliance.
• Ensure that any detergent or cleaning material has been completely removed after
each cleaning operation.
• DO NOT use saline or sulfuric acid preparations for descaling the appliance.
• Ensure that protective gloves are worn during the cleaning process.
• Clean the pan regularly after each use.
Draining and Cleaning
Opening the Drain Valve
a. Unlock the locking slide on the valve handle by pushing the locking slide away from the valve
body to release the valve handle (See Fig 3) and rotate the valve handle downwards
(anticlockwise) to open the drain valve (See Fig 4).
b. On completion of the draining and cleaning operation, to close the valve, ensure that the locking
slide is in the unlocked position (See Fig 4) and rotate the valve handle upwards (clockwise) to
close the drain valve.
c. When the valve is closed, slide the locking slide back over the valve handle to prevent accidental
opening of the valve.
NOTE: The valve handle can be secured in the locked position by inserting a padlock through the
holes in the locking handle and locking slide to prevent the valve handle from being
inadvertently opened.
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Page 14
Cleaning and Maintenance
Locking Slide
locked position
Locking Slide
unlocked position
Fig 3
Fig 4
After Each Use
WARNING:
OTWATERWILLSCALD - DONOTRUSHTHISJOB.
H
1. Clean the interior of the pan regularly after each use. Do not use wire brushes on the pan. Clean
using a mild detergent and a hot water solution using soft cloth or a soft bristled brush. Dry the
appliance thoroughly using a dry clean cloth.
Daily Cleaning
WARNING:
ONOTATTEMPTTOMOVETHE PASTA COOKERWHILSTTHECOOKERISFULLOFWATER.
D
EFOREATTEMPTINGTOMOVETHE PASTA COOKER, ENSURETHATALLTHEWATERHASBEENDRAINEDFROM
1. The water should be drained and re-filled regularly. Open the drain valve slowly to minimise
splashing. Waste water will drain into the tundish fitted below the appliance drain outlet.
2. When the tank is empty, open the drain valve fully and check for any particles or residue lodged in
the valve. Clean out with a stiff nylon brush. Do not use a wire brush or metal rods as these
damage the seating in the valve and will eventually lead to valve leakage.
3. If the obstruction in the valve cannot be removed with a brush, use a wooden probe to dislodge any
obstruction.
4. Clean the control panel using a damp cloth lightly moistened with a solution of mild detergent and
hot water. Dry the control panel thoroughly using a dry clean cloth.
5. Clean the interior and exterior of the pasta cooker regularly at the end of each day. Do not use wire
brushes on the pan. Clean using a mild detergent and a hot water solution using soft cloth or a soft
bristled brush. Dry the appliance thoroughly using a dry clean cloth.
6. Once the daily cleaning operation is completed, ensure that the drain valve has been closed.
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Cleaning and Maintenance
Weekly Cleaning
WARNING:
ONOTATTEMPTTOMOVETHE PASTA COOKERWHILSTTHECOOKERISFULLOFWATER.
D
EFOREATTEMPTINGTOMOVETHE PASTA COOKER, ENSURETHATALLTHEWATERHASBEENDRAINEDFROM
• If the pasta cooker usage is very high, we recommend that the weekly cleaning
procedure is carried out on a more frequent basis.
• Ensure that protective gloves are worn during the cleaning process.
• DO NOT use harsh abrasive detergents, strong solvents, sharp scrapers or caustic
detergents as they will damage the surface of the pasta cooker.
• Ensure that the water circuit is free of ferrous particles. Any such particles deposited
in the bottom of the tank may cause it to rust.
Thoroughly clean the interior and exterior of the pasta cooker regularly. Do not use wire brushes on the
pan. Clean using a mild detergent and a hot water solution using soft cloth or a soft bristled brush. Dry
the appliance thoroughly using a dry clean cloth.
NOTE: In order to prevent the forming of rust on the steel components, ensure that the detergent
or cleaning material has been entirely removed after each cleaning process.
Stainless Steel Surfaces
a. Clean the control panel with a damp lightly moistened cloth using hot water and a mild detergent
solution. Note that the gas control knobs are a push fit onto the gas and water control valve
spindles and can be removed to allow cleaning of the front of the control panel.
b. Clean the interior and exterior surfaces of the pasta cooker with hot water, a mild detergent
solution and a soft scrubbing brush.
c. Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless
steel wool. Always apply cleaner when the appliance is cold and rub in the direction of the grain.
d. Dry all components thoroughly with a dry cloth and polish with a soft dry cloth.
Periodic Maintenance
NOTE: All maintenance operations should only be carried out by a qualified service person.
To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts
should be checked and adjusted periodically by a qualified service person. If any small faults occur, have
them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that
the appliance is serviced every 6 months.
If the appliance is not used for long periods, disconnect the mains supply to the pasta cooker and clean
the appliance thoroughly.
The appliance should be inspected by an authorized service person at least every 6 months.
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Fault Finding
This section provides an easy reference guide to the more common problems that may occur during the
operation of your equipment. The fault finding guide in this section is intended to help you correct, or
at least accurately diagnose problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information:-
• The Model Trade Name and the Serial Number of the Appliance. (both can be found
on the Technical Data Plate located on the appliance.
Fault Possible Cause Remedy
Elements do not heat up. Check the mains power is supplied
to the unit and that a circuit
breaker or fuse has not tripped /
blown.
Check that the element is flat and
that the tilt microswitch is closed.
Check that the thermostat setting
is correct and that the control
knob is set to the 'ON' position.
Over-temperature thermostat cuts
out.
Over-temperature thermostat
faulty.
Control thermostat not
maintaining set temperature.
a. Thermostat out of calibration.
b. Thermostat does not open on
temperature rise.
Turn ‘ON’ the power. Reset the
circuit breaker or replace the
blown fuse.
Adjust the microswitch so that the
microswitch is activated when the
element is fully down in the flat
(cooking position).
Replace the thermostat.
Call service provider.
If the element cuts out and the
power indicator light also drops
below 100ºC, replace the
over-temperature thermostat.
Check continuity through the
thermostat leads, on temperature
rise. If circuit does not open,
replace the thermostat.
Only genuine authorized replacement parts should be used for the servicing and
repair of this appliance. The instructions supplied with the parts should be followed
when replacing components.
For further information and servicing instructions, contact your nearest authorized
service branch (contact details are as shown on the reverse of the front cover of this
manual).
When ordering spare parts, please quote the part number and the description as listed below. If the part
required is not listed below, request the part by description and quote model number and serial number
which is shown on the rating plate.
Controls
231776 Element Assembly 10.5kW (PC8140E).
232605 Element Assembly 7.0kW (PC8140E-7).
232744 Element Retaining Pin.
232750 Element ‘O’ Ring.
232746 Bulkhead ‘O’ Ring.
232740 Overtemp Thermostat (Reset Switch).
232741 Thermostat.
015561 Thermostat Knob.
229703 Water Valve.
232733 Control Panel.
227962 Neon Green.
227963 Neon Orange.
232736 Element Control Switch.
227401 Element Control Knob.
232775 Terminal Block.
231738 Contactor.
232748 Microswitch.
General
229836 Pasta Cooker Basket 165 x 165mm.
229682 Basket Support Frame.
227856 Door Magnet.
229804 Water Filler Spout.
019390 Water Drain Valve.
229823 Overflow Hose.
229822 Drain ‘Y’ Junction.
228933 Basin Connector.
227850 Adjustable Leg - 150mm.
Accessories (Optional)
228793 Plinth Kit.
229837 Pasta Cooker Basket 320 x 165mm.
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