Moffat GT8600G Installation Manual

Installation and Operation Manual

Gas Griddle Toaster

GT8600G

Date Purchased

Serial Number

Dealer

Service Provider

For use in GB & IE

22802-13

MANUFACTURED BY

Moffat Limited
PO Box 10001
Christchurch
New Zealand
Ph: [phone]
Fax: [phone]

WORLD-WIDE BRANCHES

UNITED KINGDOM

Blue Seal
67 Gravelly Business Park
Gravelly Park
Birmingham
West Midlands
B24 8TQ
Ph: [phone]
Fax: [phone]

UNITED STATES

Moffat Inc
3765 Champion Blvd
Winston-Salem
North Carolina 27115
Ph: [phone]
Fax: [phone]

CANADA

Serve Canada
22 Ashwarren Road
Downview
Ontario M3J1Z5

Toll Free:800 263 1455
Ph: [phone]
Fax: [phone]

[e-mail]
www.servecanada.com
www.moffat.com

NEW ZEALAND

Christchurch

Moffat Limited Moffat Limited
PO Box 10-001 4 Waipuna Road
16 Osborne Street Mt Wellington
Christchurch Auckland
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

AUSTRALIA

Victoria

Moffat Pty Limited Moffat Pty Limited
740 Springvale Road 3/142 James Ruse Drive, Rose Hill
Mulgrave, Melbourne PO Box 913, Smithfield
Victoria 3171 Sydney, N.S.W. 2142
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

Western Australia

Moffat Pty Limited Moffat Pty Limited
67 Howe Street 30 Prosperity Place
Osbourne Park Geebung, Brisbane
WA 6017 Queensland 4034
Ph: [phone] Ph: [phone]
Fax: [phone] Fax [phone]

Auckland

New South Wales

Queensland

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously
in writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. August 2008.

Contents

Waldorf Gas Griddle Toaster

GT8600G

Introduction ................................................................................................2

Specifications .............................................................................................. 3

Model Numbers Covered in this Specification

General

Optional Accessories

Gas Supply Requirements

Gas Connection

Dimensions .................................................................................................. 4

Weight (Nett)

Installation ..................................................................................................5

Installation Requirements

Unpacking

Location

Clearances

Assembly

Fitting Rear Rollers

Gas Connection

Commissioning

Operation..................................................................................................... 9

Operation Guide

Description of Controls

Lighting the Pilot Burners

Using the Griddle

Using the Toaster

Cleaning and Maintenance ........................................................................11

General

After Each Use

Daily Cleaning

Weekly Cleaning

Periodic Maintenance

Fault Finding..............................................................................................14

Gas Conversion and Specifications ...........................................................15

Conversion Procedure

Gas Specifications

Replacement Parts List ............................................................................. 18

Introduction

We are confident that you will be delighted with your WALDORF GAS GRIDDLE TOASTER, and it will
become a most valued appliance in your commercial kitchen.

To ensure you receive the utmost benefit from your new appliance, there are two important things you can
do.

Firstly

Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.

Secondly

If you are unsure of any aspect of the installation, instructions or performance of your Gas Griddle
Toaster, contact your WALDORF dealer promptly. In many cases a phone call could answer your
questions.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.

WARNING:

MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

I

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

WARNING:

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT

LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

WARNING:

REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST

G

RISK OF FIRE.

• T

• I

• DO NOT

•

HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE

CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

C

AUTION

:

This appliance is;

•

For professional use and is to be used by qualified persons only.

•

Only qualified service persons are to carry out installation, servicing and
gas conversion operations.

•

Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

•

DO NOT operate the appliance without the legs supplied fitted.

2

Specifications

Model Numbers covered in this Specification

GT8600G Gas Griddle Toaster

General

A commercial heavy-duty gas fired griddle toaster, having two tubular burners heating a griddle
plate from underneath and providing toasting heat for the toasting rack below.

Burners are operated by individual control valves and are provided with a piezo ignition permanent
pilot incorporating a thermocouple flame failure control.

Optional Accessories

This appliance can be fitted with the following optional accessories, (refer to the 'Replacement Parts
List' for details).

• Plinth Kit.

Gas Supply Requirements

- Australia / New Zealand Only:

Input Rating
(N.H.G.C.)

Supply Pressure

Operating Pressure

Gas Connection

Natural Gas LP Gas (Propane)

42 MJ/hr

(39,800 Btu/hr)

1.13 - 3.40 kPa

(4.5” - 13.5” w.c.)

1.00 kPa (*)

(4.0” w.c.)

1

/2” BSP Male

42 MJ/hr

(39,800 Btu/hr)

2.75 - 4.50 kPa

(11” - 18” w.c.)

2.50 kPa (*)

(10.0” w.c.)

- UK Only:

Heat Input (nett)

Nominal 11.0 kW 11.0 kW

Natural Gas (G20) Propane (G31)

Reduced 6.0 kW 5.6 kW

Gas Rate (nett)

Nominal 1.16 m3/hr 0.85 kg/hr
Reduced 0.63 m3/hr 0.44 kg/hr

Supply Pressure 20 mbar 37 mbar

Burner Operating Pressure 10 mbar (*) 26 mbar (*)

Gas Connection

1

/2” BSP Male

NOTE:

* - The burner operating pressure is to be measured at the manifold test point with both burners

operating at full setting. The operating pressure is ex-factory set, through the appliance
regulator and is not to be adjusted, apart from when converting between gases, if required.
(Refer to the ‘Gas Conversion’ section for details).

Gas Connection

Gas supply connection point is located 130mm from the right hand side of the appliance, 35mm from
the rear and 654mm from the floor and is entered from beneath the appliance. An optional
underside connection is available.

Connection is ½ BSP male.

3

Dimensions

GT8600G

FRONT

TOP

SIDE

Weight (Nett)

GT8600G 120kg

4

Installation

Installation Requirements

NOTE:

• It is most important that this appliance is installed correctly and that operation is correct

before use. Installation shall comply with local electrical, gas, health and safety
requirements.

• This appliance shall be installed with sufficient ventilation to prevent the occurrence of

unacceptable concentrations of health harmful substances in the room, the appliance is
installed in.

Waldorf Griddle Toasters are designed to provide years of satisfactory service and correct installation is
essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.

Australia: - AS5601 - Gas Installations.

New Zealand: - NZS5261 - Gas Installation.

United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.

- BS6173 - Installation of Catering Appliances.

- BS5440 - 1 & 2 Installation Flueing & Ventilation.

Ireland: - IS 820 - Non Domestic Gas Installations.

Installations must be carried out by qualified service persons only. Failure to install
equipment to relevant codes and manufacturers specifications shown in this section will void
the warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer, are only
allowed to be adjusted by a qualified service person. They are not to be adjusted by the
installation person.

Unpacking

• Remove all packaging and transit protection from the appliance including all protective plastic
coating from the exterior stainless steel panels.

• Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.

• Report any deficiencies to the distributor who supplied the appliance.

• Check that the available gas supply is correct to that shown on the rating plate located on the right

hand inner side panel.

• Check that the following parts have been supplied with the appliance:

Enamelled Crumb Tray 1
Toasting Rack 1
Toasting Rack Tray (St/Steel) 1
Grease Drawer 1
Adjustable Legs 4
Gas Regulator 1
Alternate Gas Conversion Kit 1

Location

1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.

Combustion Air Requirements:

Natural Gas (G20) 10 m

LPG (G31) 9 m

3

/hr

3

/hr

2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.

3. Position the appliance in its approximate working position.

4. All air for burner combustion is supplied from underneath the appliance. The legs must always be
fitted and no obstructions placed on the underside or around the base of the appliance, as
obstructions will cause incorrect operation and/or failure of the appliance.

5