Moffat GP8120G Installation Manual

Installation and Operation Manual
Installation and Operation Manual
Gas Griddle
GP8600G GP8900G GP8120G
GPL8600G GPL8900G GPL8120G
Date Purchased
Serial Number
Dealer
Service Provider
For use in GB & IE
228676-17
MANUFACTURED BY
Moffat Limited PO Box 10001 Christchurch New Zealand Ph: (03) 389 1007 Fax: (03) 389 1276
WORLD-WIDE BRANCHES
UNITED KINGDOM
Blue Seal 67 Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph: (121) 327 5575 Fax: (121) 327 9711
UNITED STATES
Moffat Inc 3765 Champion Blvd Winston-Salem North Carolina 27115 Ph: (336) 661 0257 Fax: (336) 661 9546
CANADA
Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5
Toll Free:800 263 1455 Ph: (416) 631 0601 Fax: (416) 631 0315
info@servecanada.com www.servecanada.com www.moffat.com
NEW ZEALAND
Christchurch
Moffat Limited Moffat Limited PO Box 10-001 4 Waipuna Road 16 Osborne Street Mt Wellington Christchurch Auckland Ph: (03) 389 1007 Ph: (09) 574 3150 Fax: (03) 389 1276 Fax: (09) 574 3159
AUSTRALIA
Victoria
Moffat Pty Limited Moffat Pty Limited 740 Springvale Road 3/142 James Ruse Drive, Rose Hill Mulgrave, Melbourne PO Box 913, Smithfield Victoria 3171 Sydney, N.S.W. 2142 Ph: (03) 9518 3888 Ph: (02) 8833 4111 Fax: (03) 9518 3838 Fax: (02) 8833 4133
Western Australia
Moffat Pty Limited Moffat Pty Limited 67 Howe Street 30 Prosperity Place Osbourne Park Geebung, Brisbane WA 6017 Queensland 4034 Ph: (08) 9202 6820 Ph: (07) 3630 8600 Fax: (08) 9202 6836 Fax (07) 3630 8623
Auckland
New South Wales
Queensland
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless au thorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. January 2010.
Waldorf Gas Griddle
Contents
GP(L)8600G Gas Griddle, 600 mm. GP(L)8900G Gas Griddle, 900 mm. GP(L)8120G Gas Griddle, 1200 mm.
Introduction ............................................................................................. 2
Specifications ........................................................................................... 3
Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection
Dimensions ................................................................................................ 5
Installation ................................................................................................ 9
Installation Requirements Unpacking Location Clearances Assembly Fitting Rear Rollers Gas Connection Commissioning
Operation................................................................................................. 13
Operation Guide Description of Controls Lighting the Pilot Burner Lighting the Main Burner Turning 'Off' the Main Burner / Pilot Re-Setting the Overtemp Device
Cleaning and Maintenanc e ...................................................................... 16
Routine Maintenance After Each Use Daily Cleaning Weekly Cleaning
Fault Finding............................................................................................19
Gas Conversion and Specifications ......................................................... 20
Conversion Procedure Gas Specifications
Replacement Parts List ........................................................................... 25
Introduction
We are confident that you will be delighted with your WALDORF GAS GRIDDLE, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf GAS GRIDDLE, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.
WARNING:
MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
I
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
WARNING:
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING:
G
REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK
OF FIRE.
T
I
DO NOT
HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE
CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
C
AUTION
:
This appliance is;
For professional use and is to be used by qualified persons only.
Only qualified service persons are to carry out installation, servicing and gas conversion operations.
Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.
DO NOT operate the appliance without the legs supplied fitted.
2
Model Numbers Covered in this Specification GP[1]8600G - [2] Gas Griddle 600 mm wide Bench Model. GP[1]8900G - [2] Gas Griddle 900 mm wide Bench Model. GP[1]8120G - [2] Gas Griddle 1200 mm wide Bench Model.
NOTE:
[1]: - Back Options;
- - Standard Models. L - Low Back Models.
[2] - Base Stand Options;
B - Bench Mount. CB - Cabinet Base (excluding RN8200G series). LS - Leg Stand (excluding RN8200G series). RB - Refrigerated Base (RN8600G and RN8800G series only).
General
Specifications
A commercial heavy duty, fully modular, gas fired griddle using a thermostatic burner system and fitted with aluminised steel burners with full pilot and flame failure protection and piezo ignition. It uses a 20mm thick griddle plate with the option of either ribbed or chromed mirror plate options.
All UK models and optional Non UK models are fitted with an overtemp device which isolates the gas supply to the burners should the gas control system or thermostat malfunction, thus preventing overheating of the griddle.
The Griddle is constructed as a hob unit and is available in 4 options, on Leg Stand (-LS), Bench Mount (-B), Cabinet Base (-CB) or with Refrigerated Base (RB) models (Not available for GP8600G Models).
3
Specifications
Gas Supply Requirements
- Australia /New Zealand Only:
Input Rating
(50,234 BTU)
Supply Pressure
Operating
0.85 kPa (*)
Pressure Gas
- UK Only:
Appliance Classification
Category: II Flue Type: A1.
Natural Gas LP Gas (Propane)
GP8600G GP8900G GP8120G GP8600G GP8900G GP8120G
53 MJ/hr
(3.4” w.c.)
80 MJ/hr
(75,825 BTU)
(102,364 BTU)
1.13 - 3.40 kPa
(4.5” - 13.5” w.c.)
0.90 kPa (*)
(3.6”w.c.)
108 MJ/hr
53 MJ/hr
(50,234 BTU)
2.5 kPa (*)
(9.8” w.c.)
80 MJ/hr
(75,825 BTU)
(102,364 BTU)
2.75 - 4.50 kPa (11” - 18” w.c.)
2.6 kPa (*)
(10.2” w.c.)
108 MJ/hr
¾” BSP Male
2H3P.
Natural Gas (G20) Propane (G31)
GP8600G GP8900G GP8120G GP8600G GP8900G GP8120G
Heat Input (nett) 13.3 kW 21 kW 28.5 kW 13.3 kW 21 kW 28.5 kW Gas Rate (nett) 1.41 m3/hr 2.22 m3/hr 3.02 m3/hr 1.03 kg/hr 1.63 kg/hr 2.21 kg/hr Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure
Gas Connection
8.5 mbar (*) 8.2 mbar (*)
3
26 mbar (*)
/4” BSP Male
* The burner operating pressure is to be measured at the gas control valve outlet test point with
the burner operating at ‘High’ setting. The operating pressure is ex-factory set, through the appliance regulator and not to be adjusted, apart from when carrying out gas conversion, if required. (Refer to the ‘Gas Conversion’ section for details).
Gas Connection
Bench Models
Gas supply connection point is located at the rear of the appliance, approximately 130 mm from the right hand side, 32 mm from the rear and 55 mm from the floor and is reached from the rear of the appliance. (Refer to the ‘Dimensions’ section).
Connection is ¾" BSP male (For all other models).
All Other Models
Gas supply connection point is located at the rear of the appliance, approximately 130 mm from the right hand side, 32 mm from the rear and 655 mm from the floor and is reached from beneath the appliance. (Refer to the ‘Dimensions’ section).
Connection is ¾" BSP male (For all other models).
For the Refrigeration Cabinet Specifications refer to the Refrigeration Cabinet Installation and Operation Manual supplied with the appliance.
4
Bench Models
GP(L)8600G - B
Dimensions
= Rating Plate Location for
R
this option.
GP(L)8900G - B
GP(L)8120G - B
R
5
Dimensions
Cabinet Base Models
GP(L)8600G - CB
= Rating Plate Location for
R
this option.
GP(L)8900G - CB
GP(L)8120G - CB
6
R
Leg Stand Models
GP(L)8600G - LS
GP(L)8900G - LS
R
Dimensions
= Rating Plate Location for
R
this option.
GP(L)8120G - LS
7
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