Moffat FN8127EE Installation Manual

Installation and Operation Manual
Electric Deep Fryer
FN8127E FN8127EE FN8127E21 FN8127EE21 FN8224E FN8224EE
FNL8127E FNL8127EE FNL8127E21 FNL8127EE21 FNL8224E FNL8224EE
Date Purchased
Dealer
Service Provider
For use in GB & IE
228685-12
MANUFACTURED BY
Moffat Limited PO Box 10001 Christchurch New Zealand Ph: (03) 389 1007 Fax: (03) 389 1276
WORLD-WIDE BRANCHES
UNITED KINGDOM
Blue Seal 67 Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph: (121) 327 5575 Fax: (121) 327 9711
UNITED STATES
Moffat Inc 3765 Champion Blvd Winston-Salem North Carolina 27115 Ph: (336) 661 0257 Fax: (336) 661 9546
CANADA
Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5
Toll Free:800 263 1455 Ph: (416) 631 0601 Fax: (416) 631 0315
info@servecanada.com www.servecanada.com www.moffat.com
NEW ZEALAND
Christchurch
Moffat Limited Moffat Limited PO Box 10-001 4 Waipuna Road 16 Osborne Street Mt Wellington Christchurch Auckland Ph: (03) 389 1007 Ph: (09) 574 3150 Fax: (03) 389 1276 Fax: (09) 574 3159
AUSTRALIA
Victoria
Moffat Pty Limited Moffat Pty Limited 740 Springvale Road 3/142 James Ruse Drive, Rose Hill Mulgrave, Melbourne PO Box 913, Smithfield Victoria 3171 Sydney, N.S.W. 2142 Ph: (03) 9518 3888 Ph: (02) 8833 4111 Fax: (03) 9518 3838 Fax: (02) 8833 4133
Western Australia
Moffat Pty Limited Moffat Pty Limited 67 Howe Street 30 Prosperity Place Osbourne Park Geebung, Brisbane WA 6017 Queensland 4034 Ph: (08) 9202 6820 Ph: (07) 3630 8600 Fax: (08) 9202 6836 Fax (07) 3630 8623
Auckland
New South Wales
Queensland
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. January 2010.
Contents
Waldorf Electric Deep Fryer
FN(L)8127E - 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr, 17kW). FN(L)8127EE - 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr, 17kW).
FN(L)8127E21 - 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr, 21kW). FN(L)8127EE21 - 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr, 21kW).
FN(L)8224E - 'Fast-Fri' Electric Fryer, Manual Control (Twin Tank - 24 ltr, 17kW). FN(L)8224EE - 'Fast-Fri' Electric Fryer, Digital Control (Twin Tank - 24 ltr, 17kW).
Introduction ............................................................................................. 3
Specifications ........................................................................................... 4
Model Numbers Covered in this Specification General Electrical Supply Requirements
Dimensions ................................................................................................ 5
Installation ................................................................................................ 9
Installation Requirements Unpacking Location Clearances Assembly Electrical Connection Commissioning
Operation................................................................................................. 11
Operation Guide ‘Over Temperature’ Control System Description of the Controls (FN8127E & FN8224E) Description of the Controls (FN8127EE & FN8224EE) Operation of the Appliance Before Use Filling the Tank(s) Setting the Operating Temperature Frying Guide Care of Frying Fats and Oils Frying Temperature Guide and Care of Frying Medium
Cleaning and Maintenance ...................................................................... 20
General Draining and Cleaning Daily Cleaning Weekly Cleaning Periodic Maintenance
Contents
Fault Finding............................................................................................ 23
Guide to Cooking Problems with Fryer Fault Finding the Electrical System
Wiring Schematics................................................................................... 26
Controller Basic Programming Mode ...................................................... 32
Programming the Password Protection. Programming the Timers. Programming the Temperature. Programming the Keypad Lock - Unlock. To Exit the Programming Mode.
Controller Advanced Programming Mode ............................................... 35
Timing Mode. Temperature Offset. Temperature Display Mode. Programming the Melt Cycle. Setting the Temperature Units. System Programmable Default Settings
Replacement Parts List ........................................................................... 38
Introduction
We are confident that you will be delighted with your WALDORF Electric Deep Fryer, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf Electric Deep Fryer, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.
WARNING:
MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
I
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
WARNING:
REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK
G
OF FIRE.
T
I
DO NOT
HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE
CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
C
AUTION
:
This appliance is;
For professional use and is to be used by qualified persons only.
Only authorised service persons are to carry out installation and servicing operations.
Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.
DO NOT operate the appliance without the legs supplied fitted.
3
Specifications
Model Numbers Covered in this Specification
FN[1]8127E 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr, 17kW). FN[1]8127EE 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr, 17kW). FN[1]8127E21 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr, 21kW). FN[1]8127EE21 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr, 21kW). FN[1]8224E 'Fast-Fri' Electric Fryer, Manual Control (Twin Tank - 24 ltr, 17kW). FN[1]8224EE 'Fast-Fri' Electric Fryer, Digital Control (Twin Tank - 24 ltr, 17kW).
NOTE: [1]: - - Standard Back Models. L - Low Back Models.
General
These fryers are constructed in stainless steel and due to the swing out elements are easy to clean. The elements cannot be switched ‘ON’ in the raised position. A perforated stainless steel tray is fitted over the elements, serving the double purpose of protecting the elements and supporting the baskets. Two slots provided across the front of the splashback are to support the baskets to drain fat/oil after cooking. The fat / oil drained off is thus returned directly to the fryer `tank.
Electrical Supply Requirements
Model
FN8127E / EE
FN8127E21 / EE21
FN8224E / EE
Power Supply
Voltage Type Frequency
400-415Vac 3 P+N+E 50 / 60Hz 17kW 23.6 23.6 23.6
400-415Vac 3 P+N+E 50 / 60Hz 21kW 29.2 29.26 29.2
400-415Vac 3 P+N+E 50 / 60Hz 17kW 23.6 23.6 23.6
Total Power
Input
L1 L2 L3
Amps
Electrical Connection
WARNING:
HIS APPLIANCE MUST BE EARTHED. IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A
T
SUITABLY QUALIFIED PERSON IN ORDER TO AVOID A HAZARD.
FN8127 - 8224E / EE
Electrical supply connection point is located at the rear of the appliance, approximately 62 mm from the right hand side, 404 mm from the rear and 441 mm from the floor.
When connecting a this electric appliance to the mains supply, ensure that the following is carried out:-
The supply cord shall not be lighter than ordinary tough rubber sheathed (oil resistant) cord. e.g. H05 RN-F with sufficient current carrying capacity cable sizes.
The branch supply line shall be overload protected.
The point of connection shall be as close as practicable to the appliance have a
n
isolating switch accessible during manual operation of the appliance.
The supply cord shall be protected against any mechanical or thermal damage.
Refer to the appropriate wiring standards for the size of cable that is to be supplied to an appliance for the current drawn on that line.
4
FN(L)8127E
Dimensions
5
Dimensions
FN(L)8224E
6
FN(L)8127EE
Dimensions
7
Dimensions
FN(L)8224EE
8
Installation
Installation Requirements
NOTE: It is most important that this appliance is installed correctly and that operation is correct
before use. Installation shall comply with local electrical and health and safety requirements.
Waldorf Deep Fryers are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering electrical, fire safety and health and safety.
Australia / New Zealand AS / NZS3000 - Wiring Rules. United Kingdom: BS 7671 - Requirements for Electrical Installations.
Installations must be carried out by authorised persons only. Failure to install equipment to relevant codes and manufacturers specifications in this section will void warranty.
Unpacking
Remove all packaging and transit protection from the appliance including all protective plastic coating from the door outer panel and exterior stainless steel panels.
Check equipment and parts for damage. Report any damage immediately to the carrier and distributor.
Report any deficiencies to the distributor who supplied the appliance.
Check that the available electrical supply is correct to that shown on the rating plate located on the
inside of the access door.
Check that the following parts have been supplied with the appliance:
FN8127E / EE FN8224E / EE
Baskets 2 2 Lid 1 1
Location
Drain Extension 1 2
1. Any appliance requires adequate clearance and ventilation for optimum and trouble-free operation. The minimum installation clearances shown below are to be adhered to.
2. Position the Deep Fryer in its approximate working position.
3. The legs must always be fitted. Ensure that the legs are securely attached.
Clearances
Combustible Surface Non Combustible Surface
Left / Right hand side 50mm 0mm Rear 25mm 0mm
NOTE:
Only non-combustible materials can be used in close proximity to this appliance.
In order to facilitate easy operation, drainage and servicing of the appliance, a minimum of
600mm clearance should be maintained at the front of the appliance.
Assembly
This model is delivered completely assembled. Ensure that the legs are securely attached.
NOTE:
This appliance is fitted with adjustable feet to enable the appliance to be positioned securely and level. This should be carried out on completion of the electrical connection. Refer to the 'Electrical Connection' section overleaf.
Optional Accessories (Refer to Replacement Parts List)
Rear Roller Kit. For installation details, refer to the instructions supplied with each kit.
Plinth Kit. For installation details, refer to the instructions supplied with each kit.
9
Installation
Electrical Connection
NOTE: ALL ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED OUT BY A QUALIFIED
PERSON.
Each fryer should be connected to an adequately protected power supply and isolation switch mounted adjacent to, but not behind the fryer. This switch must be clearly marked and readily accessible in case of fire.
1. Check that the electricity supply is correct as shown on the Rating Plate attached to the inside of the access door.
2. The supply terminal connections are located at the lower front of the fryer.
3. Open the door and remove the service panel (6 screws) located behind the drain valve(s) to allow connection access for the electrical supply.
4. Bring the supply cable up through the grommet at the back of the fryer, and through the compression type gland provided on the rear of the main electrical switchgear panel.
5. Connect the mains supply to L1, L2 and L3 switch connections for 3 phases.
6. Connect neutral and earth conductors to neutral stud and earth stud respectively.
7. For all connections ensure that conductors are secure and appropriately terminated.
8. Tighten the cable gland to secure against tension on the cable.
NOTE:
This appliance must be grounded / earthed.
Fixed wiring installations must incorporate an all-pole disconnection switch.
Commissioning
1. Before leaving the new installation;
a. Check the following functions in accordance with the operating instructions specified in the
'Operation' section of this manual.
Check the current draw and loading for the equipment. Refer specification section for correct electrical requirements.
Check that all the connections are correct and that all cover panels have been re-fitted.
Check that the unit functions in accordance with the operating instructions.
Ensure that the tank drain extension and this instruction manual are left with the
appliance.
Ensure that all the relevant details and contacts have been added to the front of this manual.
b. The thermostat operation check should be carried out by filling the fryer with oil / shortening to
the appropriate oil 'FILL LEVEL' mark at the rear of the tank and setting the thermostat to 180°C. Light the pilot burners and turn on the elements in accordance with 'Operation Instructions' found in this manual.
c. The calibration of the thermostat should be checked once the oil is up to temperature. If a
discrepancy is found, the thermostat calibration should be referred to the supplier.
d. Ensure that the operator has been instructed in the areas of correct operation and shutdown
procedure for the appliance.
2. This manual must be kept by the owner for future reference, and a record of Date of Purchase, Date of Installation and Serial Number of Unit recorded and kept with this manual. (These details can be found on the Rating Plate fitted to the inside of the access door and in the 'Specifications' section of this manual.
NOTE:
If for some reason it is not possible to get the unit to operate correctly, turn off the electrical power supply and contact a qualified service person. The supplier of this unit will be able to recommend a suitable person.
Make sure that the electrical supply is turned off before any service or maintenance work is carried out.
10
Operation
Operation Guide
C
AUTION
This appliance is for professional use and is only to be used by qualified persons.
Only authorised service persons are to carry out installation, or servicing operations.
1. Waldorf Deep Fryers have been designed to provide simplicity of operation and 100% safety protection.
A commercial heavy duty, electric fryer using high performance elements and is available in 4 model types;-
Electric Single Tank Fryer. Electric Twin Tank Fryer. Electric Single Tank Electronic Fryer. Electric Twin Tank Electronic Fryer.
Snap action thermostat sensitive to changes in oil temperature.
Open tank design for all appliances to simplify cleaning operation.
:
2. Improper operation is therefore almost impossible, however bad operation practices can reduce the life of the appliance and produce a poor quality product. To use this appliance correctly please carefully read the following sections:-
Description of Controls.
Turning on the Appliance.
Setting the Operating Temperature.
Frying Temperature Guide and care of Oil.
Draining and Cleaning.
Turning Off the Appliance.
‘Over-Temperature’ Control System
These fryers have been fitted with a ‘Fail Safe Over Temperature Safety Cut-Out’ which will protect the oil / fat from excess temperature if the thermostat control should fail. The power light will turn off if either over temperature control has been triggered. The twin tank fryer (FN8224E) has an individual ‘Fail Safe Over Temperature Safety Cut-Out’ for each tank.
Over-Temp Control
The over-temp thermostat is mounted behind the transformer panel, behind the door and its sensing bulb is located alongside the thermostat (E and EE Models).
This control is set for approx. 225-235°C oil cutout temperature. To reset the 'Over-Temp Control', allow the oil to cool down to approx 160-180°C then operate the red switch behind the access door. The power light will then come on.
NOTE: On dual tank models, if either 'Over-Temperature Control' is triggered, a fault exists in the
main thermostat and this must be reported and repaired. For temporary operation, Model FN8127EE is fitted with a backup thermostat.
11
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