Moffat FN8120G Installation Manual

Installation and Operation Manual

‘Fast-Fri’ Gas Fryer

FN8120G

FN8226G

FN8130G

FNL8120G

FNL8226G

FNL8130G

Date Purchased

Serial Number

Dealer

Service Provider

For use in GB

228573-16

MANUFACTURED BY

Moffat Limited
PO Box 10001
Christchurch
New Zealand
Ph: [phone]
Fax: [phone]

WORLD-WIDE BRANCHES

UNITED KINGDOM

Blue Seal
67 Gravelly Business Park
Gravelly Park
Birmingham
West Midlands
B24 8TQ
Ph: [phone]
Fax: [phone]

UNITED STATES

Moffat Inc
3765 Champion Blvd
Winston-Salem
North Carolina 27115
Ph: [phone]
Fax: [phone]

CANADA

Serve Canada
22 Ashwarren Road
Downview
Ontario M3J1Z5
Toll Free:800 263 1455
Ph: [phone]
Fax: [phone]
[e-mail]
www.servecanada.com
www.moffat.com

NEW ZEALAND

Christchurch

Moffat Limited Moffat Limited
PO Box 10-001 4 Waipuna Road
16 Osborne Street Mt Wellington
Christchurch Auckland
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

AUSTRALIA

Victoria

Moffat Pty Limited Moffat Pty Limited
740 Springvale Road 3/142 James Ruse Drive, Rose Hill
Mulgrave, Melbourne PO Box 913, Smithfield
Victoria 3171 Sydney, N.S.W. 2142
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

Western Australia

Moffat Pty Limited Moffat Pty Limited
67 Howe Street 30 Prosperity Place
Osbourne Park Geebung, Brisbane
WA 6017 Queensland 4034
Ph: [phone] Ph: [phone]
Fax: [phone] Fax [phone]

Auckland

New South Wales

Queensland

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously
in writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. February 2010.

Contents

FN(L)8120G ‘FAST FRI’ GAS FRYER (Single Tank - 20 Ltr)
FN(L)8226G ‘FAST FRI’ GAS FRYER (Twin Tank - 26 Ltr)
FN(L)8130G ‘FAST FRI’ GAS FRYER (Single Tank - 31 Ltr)

Introduction ............................................................................................. 2

Specifications ........................................................................................... 3

Model Numbers Covered in this Specification
General
Optional Accessories
Gas Supply Requirements
Gas Connection

Dimensions ............................................................................................... 5

Installation ............................................................................................... 7

Installation Requirements
Unpacking
Location
Clearances
Assembly
Fitting Rear Rollers
Gas Connection
Commissioning

Operation ................................................................................................ 12

Operation Guide
Description of Controls
Before Use
Filling the Tank(s)
Lighting the Pilot Burners
Lighting the Main Burners
Turning ‘OFF’ the Fryer
Setting the Operating Temperature
Frying Guide and Care of Frying Oils and Fats
Frying Temperature Guide and Care of Frying Medium

Cleaning and Maintenance ..................................................................... 19

General
Draining and Cleaning
Daily Cleaning
Weekly Cleaning
Periodic Maintenance

Fault Finding ........................................................................................... 21

Wiring Schematics .................................................................................. 26

Gas Conversion and Specifications......................................................... 28

Conversion Procedure
Gas Specifications

Replacement Parts List........................................................................... 31

1

Introduction

We are confident that you will be delighted with your Waldorf 'Fast Fri' Gas Fryer, and it will become a
most valued appliance in your commercial kitchen.

To ensure you receive the utmost benefit from your new Waldorf 'Fast Fri' Gas Fryer, there are two
important things you can do.

Firstly:

Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.

WARNING:

MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

I

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

WARNING:

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT

LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

WARNING:

REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST

G

RISK OF FIRE.

• T

• I

• DO NOT

•

HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE

CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

C

AUTION

:

This appliance is;

•

For professional use and is to be used by qualified persons only.

•

Only authorised service persons are to carry out installation, servicing and
gas conversion operations.

•

Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

•

DO NOT operate the appliance without the legs supplied fitted.

2

Model Numbers Covered in this Specification

Specifications

FN[1]8120G ‘FAST FRI’ GAS FRYER (Single Tank - 20 Ltr)
FN[1]8226G ‘FAST FRI’ GAS FRYER (Twin Tank - 26 Ltr)
FN[1]8130G ‘FAST FRI’ GAS FRYER (Single Tank - 31 Ltr)

NOTE: [1]: - - Standard Back Models.
L - Low Back Models.

General

A commercial heavy duty, gas fired Fryer having a fast fry infra red burner system which gives an
intense even heat through the tank.
It is available in 3 model types. All model types are fitted with dual main burners and pilot burners,
with the single tank models fitted with a single gas controller which controls both pilot and main
burners, where the twin tank model is fitted with twin gas controllers which work independently for
each burner.
These Fryers feature an Over Temperature Safety Cut Out system with Full Flame Failure Safety
Controls.
State of the art gas controls with snap action thermostat sensitive to changes in oil temperature
which improves both recovery and output.
An open tank design for both single and twin tank units to make cleaning a simple and easy task.

Optional Accessories

This appliance can be fitted with the following optional accessories, (refer to the 'Replacement Parts
List' for details).

• Plinth Kit.

Gas Supply Requirements

- Australia / New Zealand Only:

Natural Gas LP Gas (Propane)

Input Rating 90MJ/hr 90MJ/hr
(N.H.G.C.) (85,300Btu/hr)

Supply Pressure

Burner Operating Pressure

1.13 - 2.00kPa 2.75 - 3.00kPa

(4.5” - 8.0” w.c.) (11” - 12” w.c.)

0.98kPa (*) 2.50kPa (*)
(3.9” w.c.) (10.0” w.c.)

(85,300Btu/hr)

Gas Connection ¾” BSP Male

- UK Only:

Natural Gas (G20) Propane (G31)

Heat Input (nett) 22.5kW 22.5kW
Gas Rate 1.75kg/hr

2.26 m3/hr

Supply Pressure 20mbar 37mbar

Burner Operating Pressure 9.8mbar (*) 25mbar (*)

Gas Connection

3

/4” BSP Male

NOTE: (*) The burner operating pressure is to be measured at the lower test point (Out) on the

gas control valve located behind the access door and through the access hole in the
control panel, this is to be carried out with all burners operating at the 'High Flame'
setting. Refer to the ‘Gas Conversion and Specification’ Section for further details.

3

Specifications

Gas Connection

Non UK Models only:

FN(L)8120G

Gas supply connection point is located 151 mm from the left hand side, 36 mm from the rear and
124 mm from the floor and is entered from beneath the appliance. An optional rear entry connection
is available.

FN(L)8226G

Gas supply connection point is located 151 mm from the left hand side, 36 mm from the rear and
124 mm from the floor and is entered from beneath the appliance. An optional rear entry connection
is available.

FN(L)8130G

Gas supply connection point is located 300 mm from the left hand side, 36 mm from the rear and
124 mm from the floor and is entered from beneath the appliance. An optional rear entry connection
is available.

UK Models Only:

FN(L)8120G

Gas supply connection point is located 189 mm from the right hand side and 525 mm from the floor
and is entered from the rear of the appliance. An optional lower entry connection is available.

FN(L)8226G

Gas supply connection point is located 189 mm from the right hand side and 525 mm from the floor
and is entered from the rear of the appliance. An optional lower entry connection is available.

FN(L)8130G

Gas supply connection point is located 189 mm from the right hand side and 525 mm from the floor
and is entered from the rear of the appliance. An optional lower entry connection is available.

3

For all Appliance Options, gas connection is

/4” BSP male.

Flexible Hose Connection

If a Gas Hose assembly is used to connect this appliance, the hose and all fittings must have a
minimum

¾” (Natural Gas) or ½” (LPG) inside bore diameter to ensure gas flow rate capacity

required by this appliance is achieved.
This must be verified by the operating pressure testing at the maximum gas supply demand

condition.

The Gas Hose assembly should also be classified for use in the commercial kitchen conditions that the
appliance will be used in.

Recommended Gas Hose Assembly Specification:

- AS/NZS 1869 Class B or D compliant or equivalent, that meets the following requirements:-

Class

Max Working Pressure

at 23 ± 2ºC

B 7.0 kPa

D 2.6 MPa

Working Temperature

Range

- 20ºC to + 125ºC

4

Resistance to Oil

Oil resistant lining and cover.

FN

(L)

8120G

Dimensions

FN

(L)

8226G

5

Dimensions

FN

(L)

8130G

6

Installation

Installation Requirements

NOTE:

• It is most important that this appliance is installed correctly and that operation is
correct before use. Installation shall comply with local, gas, health and safety
requirements.

• This appliance shall be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of health harmful substances in the room, the
appliance is installed in.

Waldorf ‘FAST FRI’ Gas Fryers are designed to provide years of satisfactory service and correct installation
is essential to achieve the best performance, efficiency and trouble-free operation.

This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.

Australia: AS 5601 - Gas Installations.
New Zealand: NZS 5261 - Gas Installation.

United Kingdom: Gas Safety (Installation and Use) Regulations 1998.
Ireland: IS 820 - Non Domestic Gas Installations.

Installations must be carried out by qualified service persons only. Failure to install
equipment to the relevant codes and manufacturer’s specifications shown in this section will
void the warranty.

Components having adjustments protected (e.g. paint sealed) by manufacturer, are only to be
adjusted by an authorised service agent. They are not to be adjusted by the installation
person.

Unpacking

• Remove all packaging and transit protection from the appliance including all protective plastic
coating from the door outer panel and exterior stainless steel panels.

• Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.

• Report any deficiencies to the distributor who supplied the appliance.

• Check that the available gas supply is correct to that shown on the rating plate located on the inside

of the access door.

• Check that the following parts have been supplied with the appliance:

FN8120G FN8226G FN8130G

Baskets 2 2 3
Basket Trays 1 2 1
Lid 1 1 1
Drain Stick 1 1 1

7

Installation

Location

1. This appliance must be installed in a suitably ventilated room to prevent dangerous build up of
combustion products.

2. Installation must allow for a sufficient flow of fresh air for the combustion air supply.

Combustion Air Requirements

Natural Gas 24 m³/hr minimum.
LPG / Propane 24 m³/hr minimum.

3. Position the appliance in its approximate working position.

4. All air for burner combustion is supplied from underneath the appliance. The legs must always be
fitted and no obstructions placed on the underside or around the base of the appliance, as
obstructions will cause incorrect operation and / or failure of the appliance.

5. Components having adjustments protected (e.g. paint sealed) by manufacturer are only allowed to
be adjusted by an authorised service agent. They are not to be adjusted by the installation person.

NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to

the appliance flue outlet.

Clearances

NOTE:

• Only non-combustible materials can be used in close proximity to this appliance.

• In order to facilitate easy operation, drainage and servicing of the appliance, a

minimum of 600 mm clearance should be maintained at the front of the appliance.

Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free
operation. The following minimum installation clearances are to be adhered to:

Combustible Surface Non Combustible Surface

Left / Right hand side. 50 mm. 0 mm.

Rear. 50 mm. 0 mm.

Assembly

This model is delivered completely assembled. Ensure that the legs are securely attached.

NOTE:

• This appliance is fitted with adjustable feet to enable it to be positioned securely and
level on uneven floors. This should be carried out on completion of the gas
connection. Refer to the 'Gas Connection Section'.

• This appliance can also be fitted with rear rollers to enable the appliance to be easily
moved for positioning and cleaning purposes. If desired, these rollers are supplied in
the packaging, with the appliance. See below for fitting instructions.

Optional Accessories (Refer to Replacement Parts List)

• Plinth Kit. For installation details, refer to the instructions supplied with each kit.

• The appliance rear leg housings can be fitted with:-

Adjustable feet to assist with levelling of the appliance on uneven floors.

Rear rollers to enable the appliance to be easily moved for positioning and cleaning purposes.

8

Installation

Fitting Rear Rollers.

1. Raise the appliance from the floor by approx.
75 mm using suitable lifting equipment (i.e.
Palletiser / Forklift) to allow the rear
adjustable feet to be removed.

2. Unscrew and remove both the rear
adjustable feet from the rear leg housings.

3. Fit the rear roller to the rear leg housing and
align the screw hole in the side of the rear
leg housing with the threaded hole in the
rear roller.

4. Secure the rear roller to the leg support with
the bolt supplied and tighten the bolt using a
10 mm A/F spanner.

5. Fit the second roller and tighten.

6. Lower the appliance back to the floor and
adjust the front adjustable feet to level the
appliance.

Appliance

Base

Fig 1

Rear Leg

Housing

Adjustable

Foot

Roller

Locating Bolt

Rear Roller

Assy

9