Moffat BP8080G Installation Manual

Installation and Operation Manual

Gas Bratt Pan

BP8080G BPL8080G
BP8080GE BPL8080GE
BP8120G BPL8120G
BP8120GE BPL8120GE

Date Purchased

Serial Number

Dealer

Service Provider

For use in GB & IE

228688-14

MANUFACTURED BY

Moffat Limited
PO Box 10001
Christchurch
New Zealand
Ph: [phone]
Fax: [phone]

WORLD-WIDE BRANCHES

UNITED KINGDOM

Blue Seal
Unit 67, Gravelly Business Park
Gravelly Park
Birmingham
West Midlands
B24 8TQ
Ph: [phone]
Fax: [phone]

UNITED STATES

Moffat Inc
3765 Champion Blvd
Winston-Salem
North Carolina 27115
Ph: [phone]
Fax: [phone]

CANADA

Serve Canada
22 Ashwarren Road
Downview
Ontario M3J1Z5

Toll Free:800 263 1455
Ph: [phone]
Fax: [phone]

[e-mail]
www.servecanada.com
www.moffat.com

NEW ZEALAND

Christchurch

Moffat Limited Moffat Limited
PO Box 10-001 4 Waipuna Road
16 Osborne Street Mt Wellington
Christchurch Auckland
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

AUSTRALIA

Victoria

Moffat Pty Limited Moffat Pty Limited
740 Springvale Road 3/142 James Ruse Drive, Rose Hill
Mulgrave, Melbourne PO Box 913, Smithfield
Victoria 3171 Sydney, N.S.W. 2142
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

Western Australia

Moffat Pty Limited Moffat Pty Limited
67 Howe Street 30 Prosperity Place
Osbourne Park Geebung, Brisbane
WA 6017 Queensland 4034
Ph: [phone] Ph: [phone]
Fax: [phone] Fax [phone]

Auckland

New South Wales

Queensland

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless qualified previously in
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
design without prior notice.

© Copyright Moffat Ltd. March 2009.

© Copyright Moffat Ltd. July 2009.

Contents

Waldorf Gas Bratt Pan

BP(L)8080G BRATT PAN MANUAL TILT (80 ltr)
BP(L)8080GE BRATT PAN ELECTRIC TILT (80 ltr)
BP(L)8120G BRATT PAN MANUAL TILT (120 ltr)
BP(L)8120GE BRATT PAN ELECTRIC TILT (120 ltr)

Introduction ............................................................................................ 2

Specifications .......................................................................................... 3

Model Numbers Covered in this Specification
General
Gas Supply Requirements
Electrical Supply Requirements
Water Supply Requirements

Dimensions ............................................................................................... 4

Installation ............................................................................................... 9

Installation Requirements
Unpacking
Location
Assembly
Gas Connection
Electrical Connection
Water Connection
Commissioning

Operation................................................................................................ 13

Operation Guide
Description of Controls
Lighting Pilot Burner
Lighting Main Burner
Setting the Temperature
Operating the Water Supply Valve
Tilting the Pan - BP8080G / BP8120G
Tilting the Pan - BP8080GE / BP8120GE
Turning off the Bratt Pan (G & GE Models)

Cleaning and Maintenance ..................................................................... 17

General
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance

Fault Finding........................................................................................... 19

Wiring Schematic ................................................................................... 21

Gas Conversion and Specifications ........................................................ 23

Conversion Procedure
Gas Specifications

Replacement Parts List .......................................................................... 26

Introduction

We are confident that you will be delighted with your WALDORF BRATT PAN, and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things
you can do.

Firstly:

Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.

WARNING:

MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

I

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

WARNING:

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

WARNING:

REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK

G

OF FIRE.

• T

• I

• DO NOT

•

HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE

CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

C

AUTION

:

This appliance is;

•

Not suitable for shallow and deep frying use.

•

For professional use and is to be used by qualified persons only.

•

Only authorised service persons are to carry out installation, servicing and
gas conversion operations.

•

Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

•

DO NOT operate the appliance without the legs supplied fitted.

2

Specifications

Model Numbers Covered in this Specification

BP[1]8080G / GE - Gas Bratt Pan, Manual / Electric Tilt - 900 mm wide (80ltr).
BP[1]8120G / GE - Gas Bratt Pan, Manual / Electric Tilt - 1200 mm wide (120ltr).

NOTE:

[1]: - Back Options;

- - Standard Models.
L - Low Back Models.

General

BP8080G / GE (80 ltr) Gas Bratt Pan.

A commercial heavy duty, gas fired Bratt Pan fitted with an 80 ltr capacity pan, of full stainless steel pan
construction, with a single 6 bar chrome plated steel gas burner and electric piezo ignition giving even
heat distribution. This appliance features an electric thermostat burner control and over temperature
safety cut-out.

Created for compact modular kitchens, it is fitted with manually (or optional electric power) operated

tilting mechanism with a burner cut-out when the pan is tilted.

BP8120G / GE (120 ltr) Gas Bratt Pan.

A commercial heavy duty, gas fired Bratt Pan fitted with an 120ltr capacity pan, of full stainless steel
pan construction, with a single 8 bar chrome plated steel gas burner and electric piezo ignition giving
even heat distribution. This appliance features an electric thermostat burner control and over
temperature safety cut-out.

Created for compact modular kitchens, it is fitted with manually (or optional electric power) operated
tilting mechanism fitted with a burner cut-out when the pan is tilted.

Gas Supply Requirements

- Australia / New Zealand Only:

Input Rating (N.H.G.C.)

Supply Pressure

Burner Operating Pressure

Gas Connection ¾” BSP Male

BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE

Natural Gas LP Gas / Butane

72MJ/hr 90MJ/hr 72MJ/hr 90MJ/hr

1.13 - 3.40kPa

(4.5” - 13.5” w.g.)

0.76kPa (*)
(3.0” w.c.)

0.60kPa (*)
(2.4” w.c.)

2.4kPa (*)
(9.5” w.c.)

2.75 - 4.50kPa

(11” - 18.0”w.g.)

2.5kPa (*)

(10.0” w.c.)

3

Specifications

- UK Only:

Appliance Classification

Category: II
Flue Type: A

2H3P.

1.

Natural Gas LP Gas / Butane

BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE

Heat Input (nett)

Gas Rate (nett)

Nominal

Nominal

18.5kW 23kW 18.5kW 23kW

1.96m3/hr 2.43m3/hr 1.44kg/hr 1.79kg/hr

Supply Pressure 20mbar 37mbar

Burner Operating Pressure 7.5mbar (*) 6.0mbar (*) 25.7mbar (*) 25.5mbar (*)

Gas Connection

3

/4” BSP Male

* The burner operating pressure is to be measured at the gas control outlet test point with

the burner
through the appliance regulator and is not to be adjusted, apart from when carrying out
gas conversion, if required. (Refer to the ‘Gas Conversion’ section for details).

Gas Connection

Gas supply connection point is located at the rear of the appliance, approximately 60 mm from the left
hand side, 305 mm from the rear and 122 mm from the floor and is reached from beneath the
appliance. (Refer to the ‘Dimensions’ section).

Connection is ¾" BSP male thread.

Electrical Supply Requirements

operating at the ‘High’ setting. The operating pressure is ex-factory set,

The electrical supply connection point is located at the rear of the appliance, approximately 74 mm from
the left hand side and 574 mm from the rear of the appliance and 290 mm from the floor.

BP8080G / BP8120G - 220-240V a.c, 50 / 60Hz, 0.1kW, 1P+N+E.
BP8080GE /BP8120GE - 220-240V a.c, 50 / 60Hz, 0.35kW, 1P+N+E.

Water Supply Requirements

Cold water connection is 1/2" tube connection via 15 mm crox fitting located 280 mm from the LH side, 574
mm from rear and 240 mm from the floor.

The water supply must be protected by an 'In-Line' sediment filter / strainer, which should be fitted into
the pipeline prior to the Bratt Pan water connection.

Maximum water supply pressure 550kPa (80psi).

Maximum water inlet temperature - 80°C.

4

Dimensions

Dimensions BP

(L)

8080G

5

Dimensions

Dimensions BP

(L)

8080GE

Electrical Connection Point.

Gas Connection Point.

Water Connection Point.

6

Dimensions

Dimensions BP

(L)

8120G

7

Dimensions

Dimensions BP

(L)

8120GE

Electrical Connection Point.
Gas Connection Point.
Water Connection Point.

8

Installation

Installation Requirements

NOTE: It is most important that this appliance is installed correctly and that operation is

correct before use. Installation shall comply with local gas, electrical and health and
safety requirements.

Waldorf Bratt Pans are designed to provide years of satisfactory service, and correct installation is
essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas, electrical, fire and health and safety.

Australia: - AS 5601 - Gas Installations.
New Zealand: - NZS 5261 - Gas Installation.
Australia / New Zealand: - AS / NZS 3000 - Wiring Rules.

- AS / NZS 3500 - Plumbing and Drainage.
United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.

- BS 6173 - Installation of Catering Appliances.

- BS 5440 1 & 2 - Installation Flueing & Ventilation.

- BS 7671 - Requirements for Electrical Installations.

Ireland: - IS 820 - Non - Domestic Gas Installations.

Installations must be carried out by authorised persons only. Failure to install equipment to
the relevant codes and manufacturer’s specifications shown in this section will void the
warranty.

Components having adjustments protected (e.g. paint sealed) by the manufacturer are only
to be adjusted by an authorised service agent. They are not to be adjusted by the installation
person.

Unpacking

• Remove all packaging.

• Check equipment and parts for damage. Report any damage immediately to the carrier and

distributor.

• Ensure that the 4 adjustable feet are fitted with the protruding centre screw.

• Remove protective plastic coating from the side panels.

• Report any deficiencies to the distributor who supplied the bratt pan.

• Check that the available gas supply is correct to that shown on the rating plate located on the

bottom corner of the front right hand panel.

Location

1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.

Combustion Air Requirements

BP8080G / GE BP8120G / GE

Natural Gas (G20) 19m3/hr 24m3/hr

LPG / Propane (G31) 20m3/hr 24m3/hr

2. Any gas burning appliance requires adequate clearance and ventilation for optimum and
trouble-free operation.

3. Never directly connect a ventilation system to the appliance flue outlet.

4. Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.

5. Position the Bratt Pan in its approximate working position.

6. All air for burner combustion is supplied from underneath the unit. The legs must always be fitted
and no obstructions placed on the underside or around the base of the unit, as obstructions will
cause incorrect operation and / or failure of the appliance.

NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation

system to the appliance flue outlet.

9

Installation

Clearances

The following minimum installation clearances are to be adhered to:

Combustible Surface Non Combustible Surface

Left / Right hand side 50 mm 0 mm

Rear 50 mm 0 mm

NOTE: Only non-combustible materials can be used in close proximity to this appliance.

Assembly

NOTE:

• This appliance must only be installed on the adjustable feet supplied. It must not be
fitted with rear rollers or castors as this appliance is intended for stationary
installations only.

• The appliance must be positioned securely and level. This should be carried out on
completion of the gas connection. Refer to the ‘Gas Connection’ section.

Optional Accessories (Refer to Replacement Parts List)

• Rear Roller Kit. For installation details, refer to the instructions supplied with each kit.

• Plinth Kit. For installation details, refer to the instructions supplied with each kit.

1. Check that all the feet are in place and are tightened firmly.

Nut

Lid

2. Roughly adjust the feet to make the bratt pan steady and level.

3. To assemble the handle to the lid, unpack the handle assembly. Place
the handle on the outside of the lid with the curved part of the handle
facing downwards. (Refer to Fig 1).

4. Fit the bolts with spring washers and flat washers from the inside of

the lid and tighten the bolts to secure the handle in position.

Spring & Flat

Washers

Gas Connection

Handle

NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN

AUTHORISED PERSON.

1. It is essential that the gas supply is correct for the appliance to be
installed and that adequate supply pressure and volume are
available. The following checks should therefore be made before
installation:­a. The Gas Type the appliance has been supplied for is shown

on coloured stickers located above the gas connection and
next to the rating plate. Check that this is correct for the gas
supply the appliance is being installed for. The gas conversion

Rating Plate

Location

procedure is detailed in this manual.

Fig 1

b. Supply Pressure required for this appliance is shown in the

'Specifications' section of this manual. Check the gas supply to
ensure adequate supply pressure exists.

c. Input Rate of this appliance is stated on the Rating Plate and in the 'Specifications' Section of

Fig 2

this manual. The input rate should be checked against the available gas supply line capacity.

Particular note should be taken if the appliance is being added to an existing
installation.

NOTE: It is important that adequately sized piping runs directly to the connection joint on the

appliance with as few tees and elbows as possible to give maximum supply volume.

2. Fit the gas regulator supplied, into the gas supply line as close to the appliance as possible.

3.

NOTE: The gas pressure regulator provided with this appliance is convertible between Natural

Gas and LPG as per the ‘Gas Conversion Section’ in this manual.

Ensure the regulator is converted to the correct gas type that the appliance will oper-

ate on. The regulator outlet pressure is fixed ex-factory for the gas type that the
regulator is converted to and it is NOT to be adjusted

.

10

Installation

The regulator connections are 3/4" BSP female.
The connection to the appliance is

3

/4" BSP male.

(Refer to the 'Specifications' section for the gas supply location dimensions).

NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.

3. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs
so that the unit is level and at the correct height.

4. Connect the gas supply to the appliance. A suitable joining compound which resists the breakdown
action of LPG must be used on every gas line connection, unless compression fittings are used.

5. Check all gas connections for leakages using soapy water or other gas detecting equipment.

WARNING:

CHECK ALL GAS CONNECTIONS FOR LEAKS USING SOAPY WATER. DO NOT USE A NAKED FLAME.

6. Check gas operating pressure is as shown in 'Specifications' section.

NOTE: The operating pressure is to be measured at the gas control

outlet test point with the burner operating at the ‘High
Flame’ setting.

7. Turn off the mains gas supply and bleed the gas out of the appliance
gas lines.

8. Turn on the gas supply and the appliance.

9. Verify the operating pressure remains correct.

Gas Control Outlet

Test Point

Fig 3

Electrical Connection

1. The electrical system are all connected through a 2m, 10amp flex located at the LH side of the unit.

2. For immediate electric supply, plug the lead into a properly earthed, 220-240V, 50Hz, 1P+N+E, 3 pin
socket.

Water Connection

NOTE:

• The water supply must be protected by an 'In-Line' sediment filter / strainer, which
should be fitted into the pipeline prior to the Bratt Pan water connection.

• All water pipework must be thoroughly flushed prior to completion of the installation
procedure.

Cold water mains ¾” BSP male thread connection point. For location details on services connections refer
to the drawings in the ‘Specification’ section.

• Maximum water supply pressure - 550kPa (80 psi).

• Maximum Water Supply Temperature - 80°C

• Remove the control panel for access to the cold water connection.

11

Installation

Commissioning

Before leaving the new installation;

Check the following functions in accordance with the operating instructions specified in the
‘Operation’ section of this manual.

• Ensure that all water pipework has been thoroughly flushed through prior to using the appliance.

• Light the Pilot Burners.

• Light the Main Burners.

• Check the main burner operation ‘ON’ / ‘OFF’ with the Thermostat Control.

Ensure that the operator has been instructed in the areas of correct lighting, operation, and shutdown
procedure for the appliance.

This manual must be kept by the owner for future reference, and a record of the

of Installation

can be found on the Rating Plate attached to the bottom corner of the front right hand panel.
Refer to the ‘Gas Connection’ section).

NOTE: If for some reason it is not possible to get the appliance to operate correctly, shut off

the gas supply and contact the supplier of this appliance.

and

Serial Number of the Unit

Date of Purchase, Date

recorded and kept with this manual. (These details

12

Operation

Operation Guide

C

AUTION

:

This appliance is;

•

Not suitable for shallow and deep frying use.

•

For professional use and is to be used by qualified persons only.

•

Only authorised service persons are allowed to carry out installation,
servicing and gas conversion operations.

•

Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

1. Waldorf bratt pans have been designed to provide simplicity of operation and 100% safety
protection.

2. Improper operation is therefore almost impossible, however bad operation practices can reduce the
life of the bratt pan and produce a poor quality product. To use this bratt pan correctly please
carefully read the following sections.

• Description of Controls.

• Lighting the Pilot Burner.

• Lighting the Main Burner.

• Setting the Temperature.

• Operating the Water Supply Valve.

• Tilting the Pan - BP8180G Model Only.

• Tilting the Pan - BP8180GE Model Only.

• Turning Off the Bratt Pan.

13

Operation

Description of Controls

BP8080G and BP8120G Models.

BP8080GE and BP8120GE Models.

Fig 4

Manual Tilt Handwheel
(G Models only)

Water Flow Control Valve
(G & GE Models)

OFF Position

Graduated Flow

Gas Control Knobs
(G & GE Models)

Pilot Burner

Graduations from 1 to 10
for heat control.

Electrical Tilt Controls
(GE Models only)

With the bratt pan lid open, the
bratt pan can be electrically
raised to the ‘UP’ position.

Fig 5

Heating Indicator
Lamp (Amber)
G & GE Models

Power Indicator
Lamp (green)
G & GE Models

Controls are as
for G Models
shown above

14

Operation

Lighting the Pilot Burner

1. Ensure that the mains power and gas supply is turned on at the mains supply.

2. Push-in the gas control knob and rotate anti-clockwise to the PILOT position. The power indicator
light (Green) should illuminate and the ignitor should be heard operating.

3. Hold the gas control knob depressed, the igniter will continue to operate until the pilot is alight.

4. Once the pilot is lit (view through the viewing port at the front of the bratt pan), continue holding
‘IN’ the gas control knob for approximately 10 seconds, then release. The pilot burner should
remain alight and the ignitor should stop operating.

5. If the pilot burner does not light, repeat Items 1 to 4 above.

NOTE: The Pilot Burner can be lit with the Bratt Pan in the ‘UP’ or ‘DOWN’ position.

Lighting the Main Burner

1. Once the pilot burner is alight, the main burner can be lit.

2. Rotate the gas control knob anti-clockwise to the desired temperature position.

3. The main burners will automatically ignite from the pilot burner and the temperature indicator
(orange) will illuminate. The temperature indicator will only remain alight whilst the main burner is
operating, once the bratt pan reaches the desired temperature, the temperature indicator (orange)
will extinguish.

NOTE: The Main Burner will only operate when the Bratt Pan is in the fully ‘DOWN’, cooking

position. Tilting the Bratt Pan will automatically ‘Shut Off’

the Main Burner.

Setting the Temperature

1. Turn the gas control knob to the desired heat setting. The temperature will be thermostatically
controlled at this selected heat setting.

NOTE: The pilot burner must be lit before the heating system can be operated.

Operating the Water Supply Valve

1. The main power supply to the bratt pan needs to be turned ‘ON’ to hold the solenoid water supply
valve open and allow water supply to the bratt pan.

2. To add water to the cooking product or for cleaning purposes, turn the water tap anti-clockwise with
the pan in the down position and the pan lid up.

3. The water flow can be controlled by adjusting the water control knob position.

NOTE: A ¼ turn anti-clockwise is FULLY open.

Tilting the Pan BP8080G / BP8120G

NOTE: The bratt pan lid must be raised before lifting the pan to avoid

damage to the appliance.

Pull out

stored Handle

1. To tilt the pan, ensure that the water valve is in the closed position.

2. Open the bratt pan lid to the raised position.

3. Flip out the stored handle and lock into the operating position.

4. Rotate the handwheel clockwise to tilt the bratt pan. If the main burners are op­erating, these will automatically turn off as the pan is raised.

5. With the bratt pan returned to its ‘Down’ position, the main burners will
re-ignite.

Fig 6

Tilting the Pan BP8080GE / BP8120GE

NOTE: The bratt pan lid must be raised before lifting the pan to avoid

damage to the appliance.

1. To tilt the pan, ensure that the water valve is in the closed position.

2. Open the bratt pan lid to the raised position.

15

Fig 7

Operation

3. Depress the pan tilt control ‘UP’ or ‘DOWN’ switches on the front panel and hold the pan tilt control
switch depressed until the pan has reached the desired position. If the main burners are operating,
these will automatically turn off as the pan is raised.

4. Releasing the switch will stop the tilt operation and the pan will rest in the chosen position.

5. With the bratt pan returned to its ‘Down’ position, the burners will re-ignite.

Turning ‘OFF’ the Bratt Pan (All Models)

1. To turn the bratt pan to the ‘PILOT’ burner position, set the gas control knob to the ‘PILOT’ position.
The main burner will now turn ‘OFF’ and the pilot burner will remain lit.

2. To turn the bratt pan ‘OFF’ completely, rotate the gas control knob to the ‘OFF’ position by
depressing and turning the gas control knob clockwise. The pilot burner will extinguish completely.

3. Turn ‘OFF’ the electrical power to the bratt pan at the mains supply otherwise the ignitor will
continually attempt to ignite the pilot.

NOTE: If the gas supply is turned ‘OFF’ at the mains supply and the gas control knob on the

control panel is left in the pilot position, with electrical power still ‘ON’ at the bratt
pan, the ignitor will continue to operate and attempt to ignite the pilot. Ensure that
electrical power is also turned ‘OFF’ at the mains supply.

Should any abnormal operation like;

- ignition problems,

- abnormal burner flame,

- burner control problems,

- partial or full loss of burner flame in normal operation, be noticed, the appliance requires

IMMEDIATE service by a qualified service person and should not be used until such service
is carried out.

IMPORTANT

16

C

AUTION

Cleaning and Maintenance

:

Always turn off the electrical and gas supply before commencing any cleaning.

This appliance is not water proof.

Do Not

use water jet spray to clean interior or exterior of this appliance.

General

Clean the bratt pan regularly. A clean bratt pan looks better, will last longer and will perform better.
A dirty bratt pan will hinder the transfer of heat from the cooking surface to the food. This will result
in loss of cooking efficiency.

C

AUTION

:

If cleaning detergents are allowed to enter the inner parts of the appliance,
rusting will occur on the pipe work, installation elements, heating
elements, gas fittings and electrical components, this will cause premature
failure of the appliance.

NOTE:

• DO NOT clean the appliance using high pressure water or steam jets.

• DO NOT pour water directly over the appliance.

• DO NOT use wire brushes. Clean the pan regularly after each use.

• DO NOT use combustible liquids to clean the appliance.

• DO NOT use harsh abrasive detergents, sharp scrapers, strong solvents or caustic

detergents as they will damage the appliance.

• DO NOT use any chloric or bleaching detergents to clean the appliance.

• DO NOT use saline or sulfuric acid preparations for descaling the appliance.

• Ensure that protective gloves are worn during the cleaning process.

• Clean the pan regularly after each use.

After Each Use

Clean the interior of the pan regularly after each use. Do not use wire brushes on the pan. Clean using a
mild detergent and a hot water solution using soft cloth or a soft bristled brush. Dry the appliance
thoroughly using a dry clean cloth.

Clean the exterior of the bratt pan using a mild detergent and a hot water solution using soft cloth or a soft
bristled brush.

Daily Cleaning

Clean the bratt pan control panel of the using a soft cloth moistened with a solution of mild detergent and
hot water. DO NOT USE EXCESSIVE WATER

. Dry the control panel thoroughly using a dry clean cloth.

Clean the interior and exterior of the bratt pan using a mild detergent and a hot water solution using soft
cloth or a soft bristled brush. Do not use wire brushes on the pan. Dry the appliance thoroughly using a
dry clean cloth.

Clean the control panel with a damp cloth lightly moistened with a solution of mild detergent and water.
Wipe dry with a clean dry cloth.

17

Cleaning and Maintenance

Weekly Cleaning

NOTE:

• If the bratt pan usage is very high, we recommend that the weekly cleaning
procedure is carried out on a more frequent basis.

• Ensure that protective gloves are worn during the cleaning process.

• DO NOT use harsh abrasive detergents, strong solvents, sharp scrapers or caustic

detergents as they will damage the surface of the bratt pan.

• DO NOT use water on the burners while they are still hot as cracking may occur.
Allow these items to cool and remove for cleaning.

• DO NOT clean the burners in a dishwasher.

Thoroughly clean the interior and exterior of the bratt pan regularly. Do not use wire brushes on the pan.
Clean using a mild detergent and a hot water solution using soft cloth or a soft bristled brush. Dry the
appliance thoroughly using a dry clean cloth.

NOTE: In order to prevent the forming of rust on the steel components, ensure that the

detergent or cleaning material has been entirely removed after each cleaning
process.

Stainless Steel Surfaces

a. Clean the interior and exterior surfaces of the bratt pan with hot water, a mild detergent solution

and a soft scrubbing brush. Note that the gas control knobs are a push fit onto the gas and
water control valve spindles and can be removed to allow cleaning of the front of the control
panel.

b. Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless

steel wool. Always apply cleaner when the appliance is cold and rub in the direction of the grain.

c. It should not be necessary to remove the manual tilt mechanism handwheel for cleaning

purposes.

d. Dry all components thoroughly with a dry cloth and polish with a soft dry cloth.
e. To remove any discolouration, use an approved stainless steel cleaner or stainless steel wool.

Always rub in the direction of the grain.

Periodic Maintenance

NOTE: All maintenance operations should only be carried out by a qualified service person.

To achieve the best results, cleaning must be regular and thorough and all controls and mechanical parts
should be checked and adjusted periodically by a qualified service person. If any small faults occur, have
them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that
the appliance is serviced every 6 months.

18

Fault Finding

This section provides an easy reference guide to the more common problems that may occur during the
operation of your equipment. The fault finding guide in this section is intended to help you correct, or at
least accurately diagnose problems with your equipment.

Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information:-

• The Model Trade Name and the Serial Number of the Appliance. (both can be found
on the Technical Data Plate located on the appliance.

Fault Possible Cause Remedy

Igniter not sparking or sparking
intermittently.

NOTE: If the ignition system fails, the pilots can be manually lit in the interim until the piezo

circuit is repaired. A standard taper torch, matches or a lighter can be used for
manual back-up ignition.

Pilot burner will not light / stay
alight.

No power to the unit.

No power to the ignitor circuit.

Short in the high tension lead.

Spark arc can be seen at the
electrode insulator, rather than
at the electrode tip.

Thermocouple connection loose.

Thermocouple faulty.

Pilot flame too small.

- Gas pressure too low.

- Partially blocked pilot injector.

Check the gas control valve.

Check power supply to the unit.

Check power to the ignitor
circuit. Check continuity through
ignitor switch located on the gas
control and that the wiring to the
ignitor is secure. If this is
correct, replace the ignitor.

Replace the high tension lead.

Replace the electrode.

Call the service provider.

Check the thermocouple
connection and repair.

Replace the thermocouple.

Adjust the pilot flame as shown
in 'Gas Specifications'.

Gas control valve faulty, replace.
Call service provider.

Delay in the pilot burner igniting
the main burner.

Ignitor sparking continuously. If the gas supply is turned ‘OFF’ at

Incorrect operating pressure

Incorrect supply pressure.

Pilot flame adjustment incorrect.

Pilot burner injector, wrong size.

Faulty gas control valve.

the mains supply with the gas
control knob left in the ‘Pilot’
position, with electrical power left
‘ON’ at the mains, the ignitor will
continue to operate and attempt
to ignite the pilot.

19

Check operating pressure.

Check supply pressure.

Adjust the pilot flame as shown
in 'Gas Specifications'.
Fit correct size pilot burner
injector.
Replace the gas control valve.
Call service provider.

Check that the gas control knob
is turned to the ‘OFF’ position
and electrical power has been
turned ‘OFF’ at the mains.

Call service provider.

Fault Finding

Fault Possible Cause Remedy

Over-temperature thermostat
cuts out

Main Burners do not ignite Check power is supplied to the

Over-temperature thermostat
faulty.

Control thermostat not
maintaining set temperature.

a. T h e r m o s t a t o u t o f

calibration.

b. Thermostat does not open on

temperature rise.

Thermostat opens on
temperature rise but control
valve does not respond.

unit.

Check that the pan is flat and
that the tilt microswitch is
closed.

Check that the thermostat
setting is correct and that the
gas control knob on the main
burner is set to the 'ON'
position.

If the main burners cut out and
the power indicator light also
drops below 320ºC, replace the
over-temperature thermostat.

Check continuity through
thermostat leads, on
temperature rise. If circuit does
not open, replace the
thermostat.

Check connections on gas
control are correct. If correct,
replace the gas control valve.
Call service provider.

Turn on the power.

Adjust the microswitch so that
the microswitch is activated
when the pan is fully down in the
flat (cooking position).

Call service provider.

No pan filling water available.

(The manual water fill valve has
an electrical solenoid isolating
valve fitted to the supply side of
the water supply plumbing in the
appliance. The shut-off valve
only opens the water supply to
the manual valve when the pan is
in the ‘DOWN’ position.

With the pan in the down
position and main water supply
‘ON’ and manual water control
valve set to max flow, check that
the solenoid valve has electrical
power across its coil terminals.
If the solenoid coil has power, but
no water available on turning the
manual valve, check the coil for
open circuit, short circuit and for
solenoid coil burn-out.

If the solenoid coil is
satisfactory, disconnect the water
connection and check the inlet
filter screen for foreign matter
blockage.

If there is no voltage to the
solenoid coil.

Replace the solenoid.

Clean and refit the inlet filter.

Check water valve microswitch.
Check for electrical fault in pan
lift microswitch circuit. A fault
here is likely to also cause main
burner to fail.

Call service provider.

20

BP8080G / BP8120G (Manual Tilt Models)

Wiring Schematic

COM

024802

PAN DOWN

MICROSWITCH

NC

8

NO

3

7

227963

NEON AMBER

1 2

13

THERMOSTAT

COM

WATER

003004

MICROSWITCH

NC

11

NO

3

4

AND IGN. ELECTRODE

228341 PILOT BURNER

6

10

4

9

2

1

P1

SWITCH

228191

GAS

228999

1

20

SEE NOTE ON

1

P2

024774

5

IGNITOR

227830

CONTROL

CONNECTION

SPARK BOX

025400

OVERTEMP

2

1

15

SEE PLUG

ORIENTATION

9

14

13

10

227962

NEON GREEN

16

15

19

18

2

1

2

18

17

TERMINAL BLOCK

013586

EARTH STUD

E

CONTROL PANEL

21

11

12

WATER

020851

SOLENOID

Wiring Schematic

BP8080GE / BP8120GE (Electric Tilt Models)

Motor

31

GREEN

WHITE

U2

RED

V2

W2

BLUE

MOTOR TERMINATION BOX, WIRING DETAIL

RED

BLUE

GREEN

24

29

WHITE

1215

16

TERMINAL BLOCK

025950

17

14

N/C

N/O

13

N/C

N/O

28

LH COVER PANEL

2

E

COM

NO

NC

12

MICROSWITCH

PAN UP

024802

COM

NC

9

8

227963

NEON AMBER

20

COM

WATER

003004

MICROSWITCH

NC

18

4

NO

5

1 2

THERMOSTAT

228341 PILOT BURNER

7

11

5

10

2

1

P2

P1

228999

SWITCH

024774

6

AND IGN. ELECTRODE

1

30

1

228191

IGNITOR

OVERTEMP

025400

2

1

227830

CONTROL

GAS

SEE PLUG

ORIENTATION

CONNECTION

SPARK BOX

SEE NOTE ON

10

21

20

11

227962

NEON GREEN

22

23

22

1

2

26

27

3

NO

4

3

29

25

E

CONTROL PANEL

TERMINAL BLOCK

013586

024802

PAN DOWN

MICROSWITCH

15

28

EARTH STUD

22

18

24

19

WATER

SOLENOID

020851

Gas Conversion and Specifications

Conversion Procedure

C

AUTION

Ensure that the appliance is isolated from the gas and mains electrical supply
before commencing servicing.

NOTE:

• These conversions should only be carried out by qualified persons. All connections
must be checked for leaks before re-commissioning appliance.

• Adjustment of components that have adjustments / settings sealed (e.g. paint

sealed) can only be adjusted in accordance with the following instructions and shall
be re-sealed before re-commissioning this appliance.

• For all relevant gas specifications refer to the table at the end of this section.

Front Panel

NOTE: Before starting the conversion ensure that the gas and electrical supplies are off.

For all full gas type conversions it is necessary to remove the main front panel of the Bratt Pan. To remove
the main front panel carry out the following actions:-

1. Remove the hand wheel (with the pan in the lowered
position) taking care not to lose the woodruff key fitted to
the spindle shaft. (BP8080G & BP8120G models only).

2. Remove the gas and water control knobs from the front
control panel.

3. Remove the front control panel by removing the 2 retaining
screws at the top and bottom of the panel.

4. Remove the large front right hand cover panel by removing
the 2 retaining screws at the left hand side of the cover
panel.

5. Ease the panel to the left to release the panel from the right
hand locators and remove the panel from the front of the
bratt pan.

6. Refit the hand wheel to allow the pan to be raised / lowered
during the gas conversion procedure. (BP8080G & BP8120G
models only).

Main Burner

:

Fig 8

Aeration Sleeve

1. The main injector is now exposed and can be unscrewed
using a. 15mm (

9/

” A/F) spanner.

16

2. Determine the correct injector sizes from the data shown in
the ‘Gas Specification’ table at the end of this section.

3. Replace with the correct size main burner injector.

4. Ensure that the aeration sleeve is adjusted to the
measurements shown in the ‘Gas Specification Table’ and
also Fig 9).

5. Slacken off the clamp screw and move the aeration sleeve
to the recommended distance ‘H’ from the mounting bracket
(Refer to Fig 9). Re-tighten the clamp screw.

Pilot Burner

1. Disconnect the pilot supply tube from the pilot burner using
a 10mm spanner.

2. Determine the correct injector size for the corresponding
gas from the data shown in the ‘Gas Specification’ table at
the end of this section.

3. With pilot supply tube disconnected, remove the existing
pilot injector and replace with the correct size pilot injector
for the gas type used.

4. Re-assembly the pilot supply tube to the pilot burner.

23

Pilot Burner

Pilot Supply

Tube

H

Piezo Igniter

Clamp Screw

Fig 9

Thermocouple

Fig 10

Gas Conversion and Specifications

Gas Regulator

NOTE: The regulator supplied is convertible between Natural Gas and LPG, but it’s outlet

pressure is fixed ex-factory and is NOT to be adjusted.

NOTE, Pin rotated

for Natural Gas

NOTE, Pin

rotated for LPG

Fig 11

1. Ensure that the gas supply is turned ‘OFF’ at the mains supply.

2. Unscrew the hexagonal cap (23mm A/F) from the regulator.

3. Un-clip the plastic pin from the cap, rotate the pin and re-fit it back to

the cap the correct way for the gas type to be used. (Either ‘LP’ or

‘NAT’ should be visible on the flank of the pin once re-fitted
to the cap).

4. Screw the cap back into the regulator and tighten hand tight.

Gas Type Identification Label

On completion of the gas conversion, replace the gas type identification labels located at:-

- The rear of the unit, above the gas entry port.

- Next to the rating plate.

Commissioning

Before leaving the converted installation;

1. Check all gas connections for leakages using soapy water or other gas detecting equipment.

WARNING:

DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.

2. Check the following functions in accordance with the operating instructions specified in the

'Operation' section of this manual.

• Light the Pilot Burners.

• Light the Main Burners.

• Check the Thermostat operation.

• Ensure that all the controls operate correctly.

3. Ensure any adjustments done to components that have the adjustments / settings sealed (e.g. paint

sealed) are re-sealed.

NOTE: If for some reason it is not possible to get the appliance to operate correctly, shut off

the gas supply and contact the supplier of this appliance.

24

Gas Specifications

- Australia / New Zealand Only:

Gas Conversion and Specifications

Main Burner Injector

BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE

Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm

Pilot Burner Injector

Aeration Clearance (H)

Operating Pressure

0.76kPa (*) 0.60kPa (*) 2.4kPa (*) 2.5kPa (*)

Gas Regulator Cap Screw

Natural Gas LPG (Propane)

0.35

30mm 30mm

- UK Only

Appliance Classification

Category: II
Flue Type: A1.

2H3P.

0.20

Natural Gas (G20) LP Gas (Propane) (G31)

BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE

Main Burner Injector Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm

Pilot Burner Injector

Aeration Clearance (H)

Supply Pressure

Operating Pressure

7.5mbar (*) 6.0mbar (*) 25.7mbar (*) 25.5mbar (*)

Gas Regulator Cap Screw

0.35 0.20

30mm 30mm

20mbar

37mbar

* The burner operating pressure is to be measured at the gas control outlet test point with

the burner
through the appliance regulator and is not to be adjusted, apart from when carrying out
gas conversion, if required. (Refer to the ‘Gas Conversion’ section for details).

operating at the ‘High’ setting. The operating pressure is ex-factory set,

25

Replacement Parts List

Replacement Parts List

IMPORTANT:

Only genuine authorized replacement parts should be used for the servicing and
repair of this appliance. The instructions supplied with the parts should be followed
when replacing components.
For further information and servicing instructions, contact your nearest authorized
service branch (contact details are as shown on the reverse of the front cover of this
manual).

When ordering replacement parts, please quote the part number and the description as listed below. If the
part required is not listed below, request the part by description and quote Model and Serial Number which
is shown on the rating plate.

Bratt Pan

228708 Main Burner (BP8080G / GE).
228709 Main Burner (BP8120G / GE).

038430 Burner Injector Ø4.30mm Natural Gas (BP8080G / GE).
038520 Burner Injector Ø5.20mm Natural Gas (BP8120G / GE).
038250 Burner Injector Ø2.50mm LPG (BP8080G / GE).
038280 Burner Injector Ø2.80mm LPG (BP8120G / GE).

228854 Pilot Burner Kit.

026488 Pilot Injector 0.35 Natural Gas.
018692 Pilot Injector 0.20 LPG.

019429 Thermocouple.
018744 Piezo Electrode.
228934 H.T Lead.
228191 Ignitor.
228706 Gas Control Assembly Kit.
229355 Selector Switch c/w Insulator.
013586 Terminal Block.
025950 Terminal Block (Motor).
024774 Thermostat 50°C - 320°C.
025400 Over-Temp Thermostat.
227963 Indicator Neon (Orange).
227962 Indicator Neon (Green).
024802 Microswitch (Bratt Pan Raise - Lower).
003004 Microswitch (Water Valve).
020062 Water Control Valve.
227915 Water Valve Handle.
020851 Water Solenoid Valve.
227848 Lid Handle (BP8080G / GE Models Only).
227849 Lid Handle (BP8120G / GE Models Only).
228716 Lid Hinge Spring Kit.
227521 Tensioner Barrel.
228820 Gas Control Knob.
227387 Water Control Knob.
227857 Electric Motor (GE Models Only).
020043 Bearing & Housing.
228123 Handwheel.
228117 Handwheel Spacer Bush.
N044400 Key Woodruff ­044066 Handle Nut - M16 X 2.
227850 Leg Assembly.
228531 Regulator (Natural Gas/LP Gas [Propane] convertible) - ¾” BSP F/F.

7

/8" X 5/32".

26

Gas Conversion Kits

Replacement Parts List

Gas Type to Convert to

Models

Australia / New Zealand Only

Nat. Gas

BP8080G / GE 232041 232040 232041 232040

BP8120G / GE

Accessories

228798 Plinth Kit 900mm.
228802 Plinth Kit 1200mm.

UK Only

(G20)

LPG (Propane)

(G31)

Nat. Gas Propane

232045 232044 232045 232044

27

28 29