Author: Ivo Hengartner
Editor: Antje Panten-Nonnen
All rights reserved, also for the translation.
No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or
by any means, electronic, mechanical, photocopying, micro-filming, recording or otherwise, without
the prior written permission of Eaton Industries GmbH, Bonn.
-
2 XP-503 01/2017 MN048014 EN www.eaton.com
Subject to alteration.
Danger!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that are live.
• Follow the engineering instructions (AWA/IL) of the
device concerned.
• Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on
this device/system.
• Before installation and before touching the device ensure
that you are free of electrostatic charge.
• The functional earth (FE) must be connected to the
protective earth (PE) or to the potential equalisation. The
system installer is responsible for implementing this
connection.
• Connecting cables and signal lines should be installed so
that inductive or capacitive interference does not impair
the automation functions.
• Install automation devices and related operating elements
in such a way that they are well protected against
unintentional operation.
• Suitable safety hardware and software measures should
be implemented for the I/O interface so that a line or wire
breakage on the signal side does not result in undefined
states in the automation devices.
• Ensure a reliable electrical isolation of the low voltage for
the 24 volt supply. Only use power supply units complying
with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.
• Deviations of the mains voltage from the rated value must
not exceed the tolerance limits given in the specifications,
otherwise this may cause malfunction and dangerous
operation.
• Emergency stop devices complying with IEC/EN 60204-1
must be effective in all operating modes of the automation
devices. Unlatching the emergency-stop devices must not
cause restart.
• Devices that are designed for mounting in housings or
control cabinets must only be operated and controlled
after they have been installed with the housing closed.
Desktop or portable units must only be operated and
controlled in enclosed housings.
• Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This
should not cause dangerous operating states even for a
short time. If necessary, emergency-stop devices should
be implemented.
• Wherever faults in the automation system may cause
damage to persons or property, external measures must
be implemented to ensure a safe operating state in the
event of a fault or malfunction (for example, by means of
separate limit switches, mechanical interlocks etc.).
Eaton Industries GmbH
Safety instructions
1
2
Table of Contents
Table of Contents
1 General ............................................................................................................................... 5
1.1 Purpose of this manual ....................................................................................................... 5
Before working with
Chapter 3 contains important information regarding your own personal safety, and
must be read and understood by everyone who will be working with the device.
WARNING
Incomplete manual copies
Working with individual pages taken out from the manual may lead to bodily injury
and property damage due to missing safety information.
Always work with the full document.
1.1 Purpose of this manual
This manual contains all the information you will need in order to use the XP-503 panel PC safely and
effectively. The manual is considered an integral part of the device and must always be readily
available in the device's close proximity.
This manual describes all the lifecycle stages for the device: transportation, installation,
commissioning, operation, maintenance, storage, and disposal. It does not, however, go over its
operating system or application software.
Target group
This manual is intended for engineers, electricians, and automation technicians. Electrical
engineering and physics-related knowledge and skills will be required in order to be able to
commission the corresponding devices.
1 General
1.1 Purpose of this manual
1.2 Additional documents
The following documents may also be helpful in relation to the use of this device:
[1] MN05010009Z-DE System Description Networks in Brief
(information on networks in general and on how to integrate PCs and panels into
networks)
[2] IL0480006ZU XP-503 Instruction Leaflet
Download Center
To download the documents, go to the Download Center - Documentation page by clicking on the
Customer Support tab on the Eaton website and then selecting the appropriate option:
www.eaton.eu/doc (search for the document number using the search field on the home page)
the device, make sure to read chapter 3, "Safety instructions."
Product information
For up-to-date information, please consult the product page on the Internet.
www.eaton.eu/xp500
XP-503 01/2017 MN048014 EN www.eaton.com 5
1 General
Publication
Page
Keyword
New
Modificati
Delete
07/2014
New edition
11/2015
ATEX accreditation
09/2016
Marine approvals
01/2017
Additional device models
1.3 List of revisions
1.3 List of revisions
The following table only lists major modifications.
date
✓
✓
✓
✓
on
d
6 XP-503 01/2017 MN048014 EN www.eaton.com
2 Description of device
2.1 Function
XP-503 panels can be used as control and monitoring devices.
XP-503 devices are the answer to the growing demand of machine and system manufacturers for
high-precision, cost-effective HMI solutions featuring industrial-grade capacitive multi-touch
technology. These devices are available in three widescreen display sizes: 10.1", 15.6", and 21.5".
Their slim design, featuring a non-reflective glass front, delivers a modern look. The robust, scratchresistant front and open device concept on the Panel PCs make them suitable for use in almost all
branches of industry involved in mechanical and plant engineering.
2.2 Intended use
XP-503 panel PCs are primarily intended for use in machine and system building applications. They
are suitable for use in industrial environments and are typically used for automation purposes.
2 Description of device
2.1 Function
XP-503 01/2017 MN048014 EN www.eaton.com 7
2 Description of device
Device type
Part no.
Article no.
10.1" widescreen industrial panel PC (Galileo)
• Galileo Open Runtime License
XP-503-10-A10-A00-1B
174474
15.6" widescreen industrial panel PC (Galileo)
• Galileo Open Runtime License
XP-503-15-A10-A00-1B
174475
21.5" widescreen industrial panel PC (Galileo)
• Galileo Open Runtime License
XP-503-21-A10-A00-1B
174476
10.1" widescreen industrial panel PC (VD)
• Visual Designer runtime license
XP-503-10-A10-A00-1V
174477
15.6" widescreen industrial panel PC (VD)
• Visual Designer runtime license
XP-503-15-A10-A00-1V
174478
2.3 Device models
2.3 Device models
• PCT Multitouch
• 1.65 GHZ CPU
• 4 GB RAM
• M in. 32 GB of internal memory
• M in. 4 GB of CFast removable memory
• Windows Embedded Standard 7
• PCT Multitouch
• 1.65 GHZ CPU
• 4 GB RAM
• Min. 32 GB of internal memory
• M in. 4 GB of CFast removable memory
• Windows Embedded Standard
• PCT Multitouch
• 1.65 GHZ CPU
• 4 GB RAM
• M in. 32 GB of internal memory
• M in. 4 GB of CFast removable memory
• Windows Embedded Standard 7
• PCT Multitouch
• 1.65 GHZ CPU
• 4 GB RAM
• M in. 32 GB of internal memory
• M in. 4 GB of CFast removable memory
• Windows Embedded Standard 7
• PCT Multitouch
• 1.65 GHZ CPU
• 4 GB RAM
• M in. 32 GB of internal memory
• M in. 4 GB of CFast removable memory
• Windows Embedded Standard 7
8 XP-503 01/2017 MN048014 EN www.eaton.com
21.5" widescreen industrial panel PC (VD)
• PCT Multitouch
• Visual Designer runtime license
XP-503-21-A10-A00-1V
174479
15.6" widescreen industrial panel PC (Galileo)
• ATEX certification II 3D Ex tc IIIC T70°C U
XP-503-15-A10-A01-1B
184582
10.1" widescreen industrial panel PC (Galileo)
• ATEX certification II 3D Ex tc IIIC T70°C U
XP-503-10-A10-A01-1B
184926
21.5" widescreen industrial panel PC (Galileo)
• ATEX certification II 3D Ex tc IIIC T70°C U
XP-503-21-A10-A01-1B
184927
• 1.65 GHZ CPU
• 4 GB RAM
• M in. 32 GB of internal memory
• M in. 4 GB of CFast removable memory
• Windows Embedded Standard 7
• PCT Multitouch
• 1.65 GHZ CPU
• 4 GB RAM
• M in. 32 GB of internal memory
• M in. 4 GB of CFast removable memory
• Windows Embedded Standard
• Galileo Open Runtime License
2 Description of device
2.3 Device models
• PCT Multitouch
• 1.65 GHZ CPU
• 4 GB RAM
• M in. 32 GB of internal memory
• M in. 4 GB of CFast removable memory
• Windows Embedded Standard
• Galileo Open Runtime License
• PCT Multitouch
• 1.65 GHZ CPU
• 4 GB RAM
• M in. 32 GB of internal memory
• M in. 4 GB of CFast removable memory
• Windows Embedded Standard
• Galileo Open Runtime License
Tab. 1 Device model s
XP-503 01/2017 MN048014 EN www.eaton.com 9
2 Description of device
2.4 Marking
2.4 Marking
Nameplate
The device has a nameplate on rear. This nameplate makes it possible to identify the device and
includes the following information:
Manufacturer
Part Number
Required power supply
Article No. (Part No. or Art. No.)
Serial No.
Certification marks and information concerning the corresponding certification/approval
Layout of interfaces and controls
To get fast and effective support, make sure to always provide Customer Service with the following
information from the nameplate:
Article No. (Part No. or Art. No.)
Serial No.
10 XP-503 01/2017 MN048014 EN www.eaton.com
2.5 Marine approvals
Temperature
B - Ambient temperature: 0°C to +55°C
B - Relative humidity up to 100 % at all relevant temperatures.
Vibration
A - Bulkheads, beams, deck, bridge, Acceleration amplitude: 0.7 g
EMC
A* - All locations except bridge and open deck
Input
Required protection according to DNV-GL Rules shall be provided upon
Location class
interface
Installations
EMC B
Power supply
Place interference filter
EMC A
No additional installations
The gasket installed inside the enclosure cover at the factory must be present in order to
provide stability against vibrations.
Obtained type approvals
XP-503 panels have been granted the required shipping classification by Det Norsk Veritas /
Germanischer Lloyd (DNV GL)
• DNV GL-CG-0339 type approval, November 2015 edition,
"Environmental test specification for electrical, electronic and programmable equipment and
systems"
Certificate No.: TAA00000NC
Location classes
Humidity
2 Description of device
2.5 Marine approvals
B* - All locations (including bridge and open deck)
installation on board
* Filters / Ferrites maybe required to fulfil. See installation restrictions
Installation restrictions
• Install and commission referring to manuals
• Screened communication cables improve EMC behavior
• PE connection of communication cables improve EMC behavior
(e.g. earth-connection kit: EATON ZB4-102-KS1)
see section 4.4.64.4.6 Conditions for marine approval.
XP-503 01/2017 MN048014 EN www.eaton.com 11
3 Safety instructions
Read this chapter before working with the device. It contains important information
regarding your own personal safety, and must be read and understood by everyone
who will be working with the device.
3.1 Basics
3 Safety instructions
3.1 Basics
The device has been designed according to the state of the art and all generally accepted safety
rules and standards. However, this alone cannot eliminate all potential hazards, which is why it is
necessary for you to be aware of all hazards and residual risks.
Do not run the device unless it is in perfect technical condition. Make sure to always operate it as
specified in this document.
12 XP-503 01/2017 MN048014 EN www.eaton.com
3.2 Precautionary statem ent s
Danger
DANG
Indicates an imminent hazardous situation that will result in death or serious injury if
it is not avoided.
WARNING
WARNING signal word
Indicates a potentially hazardous situation that could result in death or serious injury
if it is not avoided.
CAUTION
CAUTION signal word
Indicates a potentially hazardous situation that could result in minor or moderate
injury if it is not avoided.
CAUTION
CAUTION signal word without warning sign
Indicates a situation that could res
Used to highlight useful information.
ER signal word
3 Safety instructions
3.2 Precautionary statements
ult in property damage if it is not avoided.
The hazard symbol used and the corresponding text will provide information regarding the specific
hazard and how to avoid or prevent it.
XP-503 01/2017 MN048014 EN www.eaton.com 13
3 Safety instructions
WARNING
Incomplete manual copies
Working with individual pages taken out from the manual may lead to bodily injury
and propert
All generally accepted occupational health and safety rules and standards (internal and national)
must be complied with.
3.3.2 Personnel qualifications
The personnel responsible for installation, operation, maintenance, and repairs must have the
necessary qualifications for the work they will be performing. They must be appropriately trained
and/or briefed and be informed of all hazards and risks associated with the device.
3.3.3 Manual
Make sure that every person who will be working with the device, regardless of the lifecycle stage
involved, has read and understood the relevant sections of this manual.
3.3.4 Installation, maintenance, and disposal
Make sure that the device is connected, installed, serviced, and disposed of professionally and
all relevant standards and safety rules.
with
3.3.5 Prohibited use
It is strictly prohibited to use the device in order to implement safety-relevant functions (in the sense
of personal and machine protection).
For more information on repairs, please refer to chapter 6.3.1, "Repairs."
3.3.6 Prerequisites for proper operation
In order for the device to be able to meet the contractually stipulated terms, the following must be
observed:
Only qualified personnel should be allowed to work with the device.
The personnel working with the device must have read the manual and must follow all the
instructions in it.
The required ambient conditions must be met.
Maintenance work must be carried out correctly.
Potentially explosive area, zone 22, only device type XP-503-…-A10-A01-1B:
o The XP-503-…-A10-A01-1B are designed for installation in the front of enclosures in
protection type "tc" (alternatively "ta" or "tb"). This installation must be tested and certified
separately.
o The maximum surface temperature at the outer surface is set to 70°C at the maximum
ambient temperature of 50°C.
o For safe installation, comply with the specification to holding brackets and tightening torque in
the Instruction Leaflet.
o The ground resistance of accessible metal parts must be less than 10
3 Safety instructions
9
ohms
We assume no liability for damages, consequential damages, and/or accidents caused by the
following:
Failure to follow occupational health and safety rules and standards
Device failures or function disturbances
Improper use and/or handling
Failure to follow the instructions in this manual
Alterations, changes, and repairs to the device
XP-503 01/2017 MN048014 EN www.eaton.com 15
3 Safety instructions
Danger
Explosion hazard
Death, serious injury, and property damage may occur if the device is being used in
a potentially explosive (classified) lo
connection is disconnected or the device is exposed to dangerous impacts or other
types of dangerous mechanical shock.
The XP
in protection type "tc" (al ter na tive ly "ta" or "tb" ). Th is insta ll atio n must be te sted a
certified separately. The maximum surface temperature at the outer surface is set to
70°C at the maximum ambient temperature of 50°C. The environment has to be
designed to avoid any bun ch di s cha rge . For s afe ins ta llat io n, compl y with the
specification to holding brackets and tightening torque in the Instruction Leaflet.
WARNING
Live parts inside the device
When the device is open, there will be an electric shock hazard if live parts are
touched.
WARNING
Stray currents
Large transient currents between the protective circuits of different devices may
result in fire or in malfunctions due to signal interference.
3.4 Device-specific hazards
3.4 Device-specific hazards
Use the device in the following environments only:
- Non-hazardous (non-explosive) area
- Hazardous (explosi ve) area , zo ne 22 (as defin ed in the AT E X Direc ti ve) ,
only device type:XP-503-15-A10-A01-1B (184582)
XP-503-10-A10-A01-1B (184926)
XP-503-21-A10-A01-1B (184927)
The ground resistance of accessible metal parts must be less than 109 ohms.
Make sure that the device is not exposed to dangerous impacts and other types
of dangerous mechanical shock.
De-energize the device before disconnecting plug connections.
Clean only with a clean soft antistatic damp cloth
When used in a potentially explosive atmosphere, zone 22
-503-…-A10-A01-1B are designed for insta llat io n in the fro nt of enc lo sures
cation and, during operation, an electrical plug
nd
16 XP-503 01/2017 MN048014 EN www.eaton.com
Do not open the device if it is not de-energized.
If necessary, route an equipotential bonding conductor, with a cross-sectional
area that is several times larger than that of the cable screen, parallel to the
cable.
3 Safety instructions
CAUTION
Electrostatic discharge
E
CAUTION
Non
The device may be damaged by potential differences.
CAUTION
Data loss
If an SSD, HD, or CFast card is being written to and a voltage drop occurs or the
drive/card is removed, data may be lost or the SSD, HD, or CFast card may be
ruined.
CAUTION
Stable mounting cut requ
An IP65 degree of protection will only be ensured if the control panel is stiff enough,
the device is properly mounted using its holding brackets, and the gasket has a
proper seat.
brackets included with the delivery must be used at its intended spot.
3.4 Device-specific hazards
lectrostatic discharges may damage or ruin assembly parts.
Do not touch components (e.g., pins) that are electrostatic-sensitive. Discharge any static electricity from your body before touching the device
(e.g., by touching an earthed metal object).
-galvanically-isolated interfaces
The GND connections of all bus stations must be connected.
Insert SSDs, HDs, and CFast cards only when the device is
de-energized.
Avoid writing to SSDs, HDs, and CFast cards as much as possible. Reasons:
- The number of write cycles for SSDs, HDs, and CFast cards is limited
If there is a voltage drop while a write operation is in progress, data loss
-
is highly likely to occur.
Remove SSDs, HDs, and CFast cards only when the device is
de-energized.
Before switc hi ng off the dev i ce, m ake sur e th at th ere are no pro g ram s wri ting to
an SSD, HD, or CFast card.
Minimum sheet thickness of control panel panel where the device will be flush
mounted: 1.5 mm.
In order for the device to be properly mounted, every single one of the holding
.
ired
XP-503 01/2017 MN048014 EN www.eaton.com 17
3 Safety instructions
CAUTION
Condensation in/on the device
If the device is or has been expose
fluctuations, air humidity), condensation may form on or inside the device,
short
CAUTION
UV light
Plastic
lifespan.
CAUTION
Cleaning the device
The device can be damaged by pointy or sharp objects, as well as by liquids.
3.4 Device-specific hazards
d to climatic fluctuations (temperature
-circuit hazard.
Do not switch on the device is there is condensation in or on it.
If the device has condensation in or on it, or if the device has been exposed to
temperature fluctuations, let the device settle into the existing ambient
temperature before switching it on do not expose the device to direct heat
radiation from heating appliances).
s may become brittle when exposed to UV light. This will reduce the device's
creating a
Protect the device from direct sunlight (UV radiation).
Do not use pointy or sharp objects (e.g., knives) to clean the
device.
Do not use any aggressive or abrasive cleaning products or
solvents.
Make sure that no liquids get into the device (short-circuit hazard).
18 XP-503 01/2017 MN048014 EN www.eaton.com
3 Safety instructions
3.4 Device-specific hazards
XP-503 01/2017 MN048014 EN www.eaton.com 19
4 Installation
Before installing and commissioning the device, make sure to read chapter 3, "Safety
instructions." Chapter 3 contains important information reg
safety.
Keep the original packaging so that you will be able to use it in the future if you need
to transport or ship the XP
the device.
If storing/transporting the device in cold weather conditions or in such a way that it
will be exposed to extreme differences in temperature, make sure that no
condensation forms on or inside the device.
The Panel PC XP
The following requirements and instructions must be observed without fail in order to
ensure that the XP-503 will run properly and will not be damaged.
4.1 Safety instructions
4 Installation
4.1 Safety instructions
4.2 Unpacking and checking the package contents
Unpacking
Check the XP-503's packaging for transit damage.
Carefully remove the packaging in order to avoid damaging the device.
-503. Make sure to also keep the documents enclosed with
arding your own personal
Verify
Check the package contents for visible transit damage.
Use the package insert to make sure that the contents are complete.
4.3 Storage and transportation
The XP-503 is sturdily built, but the components inside it are sensitive to excessively strong vibrations
and mechanical shock.
Accordingly, make sure to protect the XP-503 from excessively large mechanical loads.
The device should only be transported in its original packaging, complete with all shock-absorbing
parts.
4.4 Installing
-503 is approved for use in closed spaces.
When installing the XP-503, make sure to also consult the "Technical data" chapter.
20 XP-503 01/2017 MN048014 EN www.eaton.com
4.4.1 Temperature
Abb. 1
Prior to commissioning:
- Slowly let the device settle into the existing ambient temperature.
- If there is condensation in or on the device, do not switch on the device until it is completely dry.
Avoid overheating during operation:
Do not expose the device to direct sunlight or other sources of heat.
The ambient air temperature during operation must not exceed the maximum limit value specified
in the "Technical data" chapter.
4.4.2 Aeration and de-aeration
Do not block the ventilation openings when mounting the device:
They are designed to allow air to circulate in order to cool the device.
The device uses natural convection-based passive cooling,
i.e., it does not use CPU or system fans.
The CPU and the power supply unit's power semiconductors are directly thermally connected to
the back of the display housing by means of a heat spreader or heat sink.
Make sure that there will be enough volume for air changes inside the control panel, etc. There
must be a clearance of at least 50 mm around the XP-503. The clearance behind it can be
reduced to 20 mm if necessary.
Make sure that there is enough air recirculation.
Example: XP-503-15
Th e following also applies t o other device versions as applicabl e.
4 Installation
4.4 Installing
Aeration and de-aeration
XP-503 01/2017 MN048014 EN www.eaton.com 21
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